KR100878046B1 - Manufacture installation and manufacture method clay brick - Google Patents

Manufacture installation and manufacture method clay brick Download PDF

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Publication number
KR100878046B1
KR100878046B1 KR1020070070990A KR20070070990A KR100878046B1 KR 100878046 B1 KR100878046 B1 KR 100878046B1 KR 1020070070990 A KR1020070070990 A KR 1020070070990A KR 20070070990 A KR20070070990 A KR 20070070990A KR 100878046 B1 KR100878046 B1 KR 100878046B1
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KR
South Korea
Prior art keywords
extrudate
contact
rotating rod
shape
brick
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KR1020070070990A
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Korean (ko)
Inventor
한삼화
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주식회사 삼한 씨원
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Priority to KR1020070070990A priority Critical patent/KR100878046B1/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • B28B11/0818—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for roughening, profiling, corrugating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0009—Shaping of preshaped articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0053—Machines or methods for applying the material to surfaces to form a permanent layer thereon to tiles, bricks or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping
    • B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/04—Clay; Kaolin

Abstract

A method for molding the surface of a clay brick, and an apparatus for molding the surface of a clay brick are provided to form various pattern on a clay brick. A method for molding the surface of a clay brick comprises the steps of pulverizing and pasting clay and extruding it into a brick shape; processing the upper and lower surface of the extruded product to be rough by making the uneven line pattern; and scratching the surface of the extruded product or attaching the scratched part on the surface of the extruded product to form the projected pattern on the upper and side surface.

Description

점토 벽돌의 표면 성형방법 및 그 성형장치{manufacture installation and manufacture method clay brick}Surface forming method of clay brick and its forming apparatus {manufacture installation and manufacture method clay brick}

본 발명은 점토 벽돌의 표면 모양을 특이하게 형성하는 표면 성형방법 및 그 장치에 관한 것으로 보다 구체적인 것은 점토벽돌 제조용 압출물의 표면에 의도된 표면 성형장치를 부착하여 점토벽돌의 표면을 긁어서 요철자국을 내거나 표면일부에 요입홈을 내거나 표면일부를 긁어내어 모은 흙을 표면에 다시 붙이는 수단으로 돌출모양을 만들어 벽돌표면에 특이하고 입체적인 모양을 형성하는 표면성형 방법 및 그 성형장치를 개발하여 점토벽돌의 표면모양이 거칠면서 특색있는 모양을 형성할 수 있게 한 것이다.The present invention relates to a surface forming method and a device for forming a specific surface shape of the clay brick, and more specifically, to the surface of the clay brick by attaching the intended surface forming apparatus to the surface of the extrusion product for producing clay bricks, The surface shape of the clay brick was developed by developing a surface forming method and a molding apparatus that form a unique and three-dimensional shape on the surface of the brick by making a protrusion shape by means of attaching the recessed groove on the surface or scraping the surface part and reattaching the collected soil to the surface. This rough and characteristic shape can be formed.

종래의 점토벽돌은 점토 벽돌이 압출되는 압출구에 일정모양의 압출형을 장치하여 토출되는 압출물이 압출형을 통과하게 하여 그 형상에 따라 모양이 만들어 지도록 구성한 것이므로 표면이 매끈하게 형성되고 단조로운 요철무늬를 만들게 되어 울퉁불퉁하고 거친 표면을 가지는 자연스러운 모양을 만들 수 없고 이로인해 점토벽돌의 외양을 다양하게 할 수 없는 불편이 있었다.Conventional clay bricks are formed so that the ejected extrudate passes through the extruded molds by forming a certain shape of the extruded mold into the extrusion hole through which the clay bricks are extruded, so that the shape is made according to the shape thereof. As a result of making a pattern, it was not possible to create a natural shape with a bumpy and rough surface, and thus, it was not convenient to vary the appearance of clay bricks.

본 발명은 점토 벽돌의 표면에 거칠고 울퉁불퉁한 요철무늬와 돌출모양을 형성하여 점토벽돌의 외양이 다양한 모양을 낼 수 있게 함으로써 특이한 모양을 가지는 점토벽돌을 제조하는 것이다.The present invention is to produce a clay brick having an unusual shape by forming a rough and bumpy uneven pattern and protrusions on the surface of the clay brick to enable the appearance of the clay brick to have a variety of shapes.

본 발명은 점토 벽돌을 제조함에 있어서 압출되는 벽돌제조용 압출물의 표면을 긁어서 불규칙한 요철자국을 내거나 표면 일부를 긁어내어 모은 흙은 압출표면에 낙하시켜 표면에 되붙이는 수단으로 돌출 모양을 내거나 표면일부에 요입홈을 내어 요입홈 모양을 내는 수단으로 벽돌의 외향이 거칠고 울퉁불퉁하면서 특이한 돌출모양과 요입홈 모양을 갖추게 하여 특색있는 점토벽돌을 제조할 수 있게 한 것이다.The present invention in the manufacture of clay brick by scraping the surface of the extrudate for manufacturing bricks extruded to give irregular irregularities or scraped part of the surface collected soil by dropping to the extrusion surface by means of sticking to the surface to form a protrusion or part of the surface As a means of forming a recess groove by making a mouth groove, the outward shape of the brick is rough and uneven, and it has a unique protrusion shape and a recess groove shape to make a unique clay brick.

본 발명은 점토벽돌 제조용 압출물을 압출기에서 압출시키면서 상면과 양측면에 각각 상면가공기와 측면가공기를 접촉시켜 상면가공기와 측면가공기의 접촉면에 형성된 불규칙모양의 요철부가 압출물의 표면을 긁어서 표면에 거칠고 울퉁불퉁하며 요철되는 줄무늬모양을 형성하고 동시에 상면부에는 표면일부를 긁어서 모은흙(a)을 다시 압출물 표면에 낙하시켜 되붙이는 수단을 통해 돌출모양(b)를 형성함으로써 압출물의 표면이 거칠고 울퉁불퉁하게 특이한 모양이 연출되는 벽돌을 제조함으로써 소성된 점토벽돌이 종래의 점토벽돌과는 전혀 다른 외모를 형성하게 되고 이렇게 만들어진 점토벽돌은 종래의 매끈한 외모와 달리 투박하면서 특색있는 모양을 낼 수가 있어서 부가가치가 높은 제품을 만들 수 있고The present invention is an extrusion of clay brick production extruder extruder in the extruder and the upper surface and both sides of the upper surface processing machine and the side surface processing machine irregularities formed on the contact surface of the upper surface processing machine and the side processing machine, scraping the surface of the extrudate rough and bumpy surface At the same time, the surface of the extrudate is rough and unevenly formed by forming a protruding shape (b) by forming a concave-convex stripe, and at the same time, scraping a part of the surface on the upper surface and dropping the collected soil (a) back onto the surface of the extrudate. By producing this brick, the fired clay bricks form a completely different appearance from the conventional clay bricks. Thus, the clay bricks have a high value-added product because they can give a distinctive and distinctive shape unlike the conventional smooth appearance. I can make it

또한 압출물의 측면에 요입무늬성형기를 더 접촉시켜 일부분에 요입홈모양(c')까지 형성시킬 수 있어서 표면의 모양이 다양한 점토벽돌을 양산할 수 있는 효과가 있다.In addition, the indented pattern molding machine can be further contacted to the side of the extrudate to form a concave groove shape (c ') in a part, thereby producing mass clay bricks having various shapes of surfaces.

또한, 본 발명은 측면가공기(2)와 상면가공기(5), 돌출모양성형기(8)와 요입무늬형성기(13)를 동시에 사용하거나 별도로 사용할 수 있어서 압출물의 표면성형을 다양하게 할 수 있으므로 점토벽돌의 모양을 의도하는 바와 같이 다양화시킬 수 있는 장점이 있다.In addition, the present invention can be used at the same time or separately using the side processing machine (2) and the top surface processing machine (5), the protruding molding machine (8) and the concave pattern forming machine (13), so that the clay can be a variety of surface molding of the extrudate There is an advantage that can be diversified as intended.

본 발명은 점토를 기계적으로 분쇄하여 반죽하고 벽돌단면 형상과 같이 압출하는 압출단계와 압출단계가 진행중인 압출물의 상면과 양측면에 각각 접촉할 수 있도록 별도의 지지장치에 지지되어서 압출물의 상면과 측면에 각각 접촉하고 접촉면을 긁어내어 긁힘에 의한 요철선모양을 낼 수 있게 요철부를 구비한 가공기를 부착하여 압출물의 표면을 긁어서 거칠거칠한 요철선 모양을 만드는 상면 및 측면 가공단계와 The present invention is supported by a separate support device to mechanically crush and knead the clay and extrude as the shape of the brick cross section and to be in contact with the upper surface and both sides of the extrudate in progress, respectively on the upper and side surfaces of the extrudate Top and side processing steps to make a rough uneven wire shape by scraping the surface of the extrudate by attaching a machine equipped with uneven parts so as to contact and scrape the contact surface to form uneven wires due to scratching.

상면 및 측면을 가공하는 단계에서 압출물의 상면에 접촉하도록 별도의 지지장치에 의하여 지지되게 회전봉을 장치하고 회전봉 외면에 돌출편이 부착된 구성의 상면가공기를 접촉시켜서 압출물의 표면일부를 돌출편으로 긁어내어 돌출편에 일시 모았다가 압출물 표면에 되붙이는 수단으로 덧붙임에 의한 돌출모양을 형성하는 단계를 통해 벽돌 외면에 거칠거칠한 요철무늬와 돌출모양이 형성되게 하는 것을 특징으로 하는 점토벽돌의 표면형성 방법이다.In the step of processing the upper and side surfaces, the rotary bar is mounted to be supported by a separate support device to contact the upper surface of the extrudate, and the upper surface machine of the configuration in which the protrusion is attached to the outer surface of the rotating rod is contacted to scrape a part of the surface of the extrudate with the protrusion. A method of forming a clay brick surface, wherein the rough bricks and protrusions are formed on the outer surface of the brick by temporarily forming protrusions by means of temporarily collecting the protrusions and attaching them to the surface of the extrudate. to be.

이를 위해 본 발명은 점토를 기계적으로 분쇄하고 반죽하여 제조하고자하는 벽돌의 단면 형상과 같이 압출하는 압출기(1)의 압출구(1a) 좌우양측면에 인접하도록 수직으로 지지구(1b)를 장치하여 지지구의 내측 또는 외측으로 이동될 수 있게 부착부가 장방공 형상의 부착홈(2a)으로 형성되어 지지구(1b)에 볼트와 너트로 체결되며 압출물(가)의 측면과 접촉되는 접촉면에 요철선 모양을 낼 수 있도록 가공기의 접촉면에 불규칙한 규격으로 요철부(2b)가 형성되어 있는 칼날형상의 측면가공기(2)와To this end, the present invention is equipped with a support (1b) vertically so as to be adjacent to the left and right sides of the extrusion port (1a) of the extruder (1) to extrude as the cross-sectional shape of the brick to be manufactured by mechanically grinding and kneading the clay. The attachment portion is formed by a rectangular hole-shaped attachment groove 2a so as to move inward or outward of the earth, and is fastened by bolts and nuts to the support 1b, and has a concave-convex shape on the contact surface in contact with the side of the extrudate. The blade-shaped side processing machine (2) and the irregular surface (2b) is formed in irregular contact on the contact surface of the machine to produce a

압출물(가)이 이동하는 양측방에 경사지지간(3a)을 설치하고 양측 영사지지간에 삽입되도록 양측에 가이드(4a)가 형성되고 가이드상단에 고정편(4b)이 형성되어 체결볼트(3b)와 너트(3c)에 의하여 이동가능케 체결되므로서 부착위치가 상하로 조정되는 경사지지판(4)과
경사지지판(4)의 하단부에 부착되고 경사판을 따라 상하측으로 이동될 수 있게 부착부에 장방공 형상의 체결홈(5a)이 형성되어 볼트(6)와 너트(6a)에 의하여 경사지지판과 고정되고 압출물 상면과 접촉하는 접촉면에 요철선 모양을 낼 수 있도록 가공기의 접촉면에 불규칙한 규격으로 요철부(5b)가 형성된 칼날형상의 상면가공기(5)와A guide 4a is formed on both sides and a fixing piece 4b is formed on both sides of the inclined support section 3a on both sides where the extrudate (a) moves and is inserted between the projection supports on both sides. And the inclined support plate 4 which is fastened so as to be movable by the nut 3c and the attachment position is adjusted up and down.
It is attached to the lower end of the inclined support plate (4) and is formed in the attachment hole (5a) of the rectangular hole shape to be moved up and down along the inclined plate is fixed to the inclined support plate by the bolt (6) and nut (6a) And the blade-shaped upper surface processing machine (5) formed with irregularities (5b) in irregular dimensions on the contact surface of the processing machine so that the contact surface in contact with the upper surface of the extrudate can be formed

상면가공기(5)가 설치된 경사지지판(4)에서 압출물이 압출되는 방향과 직각기 되도록 외측방향에 별도로 지지틀(7)을 설치하여 지지틀의 좌우양측에 승강장치가 구비되어 상하로 승강조정되는 승강판(7a)이 부착되고 승강판에서 압출물이 지나가는 방향과 나란하게 축잡이(7b)가 설치되어 그 사이로 회전봉(8a)을 가설하여 양측 회전축(8b)이 축잡이(7b)에 지지되고 회전봉(8a) 외면에 회전봉(8a)과 직각이 되는 방향으로 돌출되며 폭1~3cm 길이 4~8cm를 유지하고 끝에 불규칙한 요철부(8c)가 형성된 4~8개의 돌출편(8d)이 방사형으로 형성되어 압출물 상면에 부분적으로 접촉하고 회전봉의 회전축 일단을 승강판(7a)에 장치되어 인버터장치에 의하여 구동되는 모터(9)의 구동축(9a)에 접속시켜 회전봉이 압출물 이송방향과 반대방향으로 RPM 80~150 회전으로 강제회전하여 회전하는 돌출편(8d)이 압출물의 표면과 접촉할 때 압출물과 접촉하는 부분의 흙을 긁어내어 돌출편에 일시 모은 다음 모은흙(a)를 다시 압출물 표면에 낙하시켜 압출물 표면에 되붙이는 수단으로 돌출모양(b)을 형성하는 돌출모양성형기(8)를 구비하여 이루어지고In the inclined support plate 4 provided with the upper surface processing machine 5, the support frame 7 is separately installed on the outer side so as to be perpendicular to the direction in which the extrudate is extruded. An elevating plate 7a is attached and an axis holder 7b is installed in parallel with the direction in which the extrudate passes through the elevating plate, and a rotating rod 8a is installed therebetween, so that both rotation shafts 8b are supported by the axis holder 7b. On the outer surface of the rotating rod (8a) is projected in a direction perpendicular to the rotating rod (8a), and 4 to 8 protrusions (8d) with a width of 1 to 3 cm and 4 to 8 cm in length and irregular irregularities (8c) formed at the end is radial Formed to partially contact the upper surface of the extrudate, and one end of the rotating shaft of the rotating rod is mounted on the elevating plate 7a to be connected to the driving shaft 9a of the motor 9 driven by the inverter device so that the rotating rod is opposite to the conveying direction of the extrudate. Forced rotation at 80 ~ 150 RPM When the rotating protrusion 8d comes into contact with the surface of the extrudate, the soil of the contacting part of the extrudate is scraped off and collected temporarily on the protrusion, and then the collected soil (a) falls back on the surface of the extrudate to reach the surface of the extrudate. It is provided with a projection molding machine (8) to form a projection (b) by means of attaching

또한 본 발명은 돌출모양성형기(8)가 장치된 지지틀(7)의 양측외면에 승강장치가 구비되어 상하로 승강조정되는 지지판(11)을 설치하고 지지판의 상하측 안내홈(11a)에 결합되어 수평이동장치에 의하여 수평방향으로 이동되는 이동판(12)을 더 설치하여 이동판 내측에 상하로 축잡이(12b)를 설치하고 상하측 축잡이에 수직회전봉(13a)을 장치하여 수직회전봉 외주면에 수직회전봉과 직각이 되는 방향으로 돌출되고 폭 0.3~1.0cm 길이 4~8cm를 유지하며 끝이 둥글게 형성된 2~4개의 돌출편(13b)을 회전봉 외주면에서 방사형으로 형성하여 압출물의 측면 일부분에 돌출편이 접촉하고 수직회전봉의 회전축이 이동판 상단 지지판(12a)에 장치되어 인버터 장치에 의하여 구동하는 모터(15)의 구동축(15a)을 접속시켜 수직회전자를 RPM 80~200회전으로 강제회전시킬 수 있게 구성한 요입무늬형성기(13)가 더 설치되는 것이 포함되는 구성을 통해 벽돌 표면에 의도한 요철모양과 돌출무늬 그리고 요입홈모양(c)까지 성형하는 구성이다.In addition, the present invention is installed on both sides of the outer surface of the support frame 7 is provided with a projection molding machine (8) is provided with a support plate 11 to be adjusted up and down and coupled to the upper and lower guide grooves (11a) of the support plate The movable plate 12 moved in the horizontal direction by the horizontal moving device is further installed, and the shaft holder 12b is installed up and down inside the movable plate, and the vertical rotary rod 13a is attached to the upper and lower shaft holders to the outer circumferential surface of the vertical rotary rod. Protruding in a direction perpendicular to the vertical rotating rod, the width of 4 ~ 8cm of 0.3 ~ 1.0cm length is formed, and two to four protrusions (13b) formed rounded at the radially formed from the outer circumferential surface of the rotating rod to form a protrusion on the side portion of the extrudate The rotating shaft of the vertical rotating rod is mounted on the moving plate upper support plate 12a to connect the drive shaft 15a of the motor 15 driven by the inverter device so that the vertical rotor can be forcedly rotated at 80 to 200 RPM. phrase A concave pattern generator 13 is a concave-convex shape and intended to protrude through the brick surface configurations include those that are further provided with a block pattern, and for molding to the required shape iphom (c).

또한, 본 발명의 측면가공기와 상면가공기 그리고 돌출모양성형기는 이들을 같이 설치사용하거나 하나하나 설치사용하는 선택적 구성이 포함되고 요철면에 형성되는 요철부는 벽돌규격을 감안하여 압출물 표면에서 0.2~3mm 깊이로 투입 설정되고 돌출모양은 압출물표면에서 0.2~3mm 깊이로 긁어내어 돌출편에 모은 흙을 압출물 표면에 되붙이는 수단에 의하여 길이 1~5cm, 폭0.5~3cm 크기의 돌출모양(b)을 형성케하여 압출물 표면에 형성된 요철모양과 조화를 이루게 한 구성이다.In addition, the side processing machine and the upper surface processing machine and the protruding molding machine of the present invention includes an optional configuration of using them together or installing them one by one, and the uneven parts formed on the uneven surface are 0.2 to 3 mm deep from the surface of the extrudate in consideration of the brick specification. The projecting shape is set to 1 ~ 5cm in length and 0.5 ~ 3cm in width by means of scraping 0.2 ~ 3mm deep from the surface of the extrudate and attaching the soil collected on the projected part to the surface of the extrudate. It is formed to harmonize with the irregularities formed on the surface of the extrudate.

실시상태도(1)State of implementation diagram (1)

기계사진Machine picture

Figure 112008061607664-pat00001

실시상태도(2)
제품사진
Figure 112008061607664-pat00001

State of implementation diagram (2)
Product picture

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Figure 112008061607664-pat00002
Figure 112008061607664-pat00002

도 1은 본 발명의 표면형성장치 예시도1 is an exemplary view of a surface forming apparatus of the present invention

도 2는 도 1의 반대측 방향 예시도Figure 2 is an illustration of the opposite direction of Figure 1

도 3은 도 1의 측면도3 is a side view of FIG. 1

도 4는 도 1의 횡단 예시도4 is a cross-sectional view of FIG.

도 5(가)(나)는 본 발명의 돌출모양 성형기 부분 확대도Figure 5 (a) (b) is an enlarged view of the protrusion-shaped molding machine of the present invention

도 6은 본 발명의 상면 가공기 예시도Figure 6 is an illustration of the upper surface processing machine of the present invention

도 7은 본 발명의 측면 가공기 예시도Figure 7 is an illustration of the side processing machine of the present invention

도 8은 본 발명의 제품 사시도이다.8 is a perspective view of the product of the present invention.

* 도면의 주요부분에 대한 부호설명* Explanation of symbols on the main parts of the drawings

가: 압출물 1 : 압출기1: Extruder 1: Extruder

1a : 압출구 1b : 지지구1a: extruder 1b: supporter

2 : 측면가공기 2a : 부착홈2: side processing machine 2a: attachment groove

2b : 요철부 3a : 경사지지간2b: Uneven portion 3a: Inclined support span

3b : 체결볼트 3c : 너트3b: Tightening bolt 3c: Nut

4 : 경사지지판 4a : 가이드4: inclined support plate 4a: guide

4b : 고정편 5 : 상면가공기4b: fixed piece 5: upper surface processing machine

5a : 체결홈 5b : 요철부5a: Tightening groove 5b: Uneven portion

6 : 볼트 6a : 너트6: bolt 6a: nut

7 : 지지틀 7a : 승강판7: support frame 7a: lifting plate

7b : 축잡이 8 : 돌출모양성형기7b: Shaft holder 8: Protrusion Shape Molding Machine

8a : 회전봉 8b : 회전축 9 : 모터 9a : 구동축 11 : 지지판 11a : 안내홈8a: rotary rod 8b: rotary shaft 9: motor 9a: drive shaft 11: support plate 11a: guide groove

12 : 이동판 12a : 지지판12: moving plate 12a: support plate

12b : 축잡이 13 : 요입무늬형성기12b: catcher 13: concave pattern forming machine

15 : 모터 15a : 구동축15: motor 15a: drive shaft

Claims (4)

점토를 기계적으로 분쇄하여 반죽하고 벽돌단면 형상으로 압출하는 압출단계와 An extrusion step of mechanically crushing and kneading clay and extruding it into a brick cross-sectional shape; 압출단계가 진행중인 압출물의 상면과 양측면에 각각 접촉할 수 있도록 별도의 지지장치에 지지되어서 압출물의 상면과 양측면에 접촉하고 접촉면을 긁어내어 불규칙한 요철선 모양을 만들 수 있게 성형시킨 가공기로 압출물의 표면을 가공하여 거칠거칠한 요철선 모양을 만드는 상면 및 측면 가공단계와 The surface of the extrudate is formed by a processing machine which is supported by a separate supporting device so as to contact the upper and both sides of the extrudate during the extrusion step so as to contact the upper and both sides of the extrudate and scrape the contact surface to form an irregular concave-convex shape. Top and side processing steps to form rough uneven lines by processing 상면 및 측면을 가공하는 단계에서 압출물의 상면에 접촉하도록 별도의 지지장치에 의하여 지지되게 회전봉을 장치하고 회전봉 외면에 돌출편이 부착된 구성의 상면가공기를 접촉시켜서 압출물의 표면일부를 돌출편으로 긁어내어 긁어낸 흙을 돌출편에 일시 모았다가 압출물 표면에 다시 낙하시켜서 압출물 표면에 되붙이는 수단으로 덧붙임에 의한 돌출모양을 형성하는 단계를 통해 벽돌 외면에 거칠거칠한 요철무늬와 돌출모양이 형성되도록 하는 점토 벽돌의 표면 성형방법In the step of processing the upper and side surfaces, the rotary bar is mounted to be supported by a separate support device to contact the upper surface of the extrudate, and the upper surface machine of the configuration in which the protrusion is attached to the outer surface of the rotating rod is contacted to scrape a part of the surface of the extrudate with the protrusion. Collecting the scraped soil temporarily on the protrusions and dropping it again on the surface of the extrudate to form a protrusion by adding it to form a rough uneven pattern and protrusion on the outer surface of the brick. Shaping method of clay brick 점토를 기계적으로 분쇄하고 반죽하여 제조하고자하는 벽돌의 단면 형상과 같이 압출하는 압출기(1)의 압출구(1a) 좌우양측면에 인접하도록 수직으로 지지구(1b)를 장치하여 지지구의 내측 또는 외측으로 이동될 수 있게 부착부가 장방공 형상의 부착홈(2a)으로 형성되어 지지구(1b)에 볼트와 너트로 체결되며 압출물(가)의 측면과 접촉되는 접촉면에 요철선 모양을 낼 수 있도록 가공기의 접촉면에 불규칙한 규격으로 요철부(2b)가 형성되어 있는 칼날형상의 측면가공기(2)와Mechanically pulverizing and kneading the clay to the inside or outside of the support by mounting the support (1b) vertically adjacent to the left and right sides of the extrusion port (1a) of the extruder (1) extruded as the cross-sectional shape of the brick to be manufactured The attachment part is formed of a rectangular hole-shaped attachment groove 2a so as to be movable, and is fastened with a bolt and a nut to the supporter 1b, and has a concave-convex line shape on the contact surface in contact with the side of the extrudate. The blade-shaped side processing machine (2) having irregularities (2b) formed on irregular contact surfaces and 압출물(가)이 이동하는 양측방에 경사지지간(3a)을 설치하고 양측 경사 지지간에 삽입되도록 양측에 가이드(4a)가 형성되고 가이드 상단에 고정편(4b)이 형성되어 체결볼트(3b)와 너트(3c)에 의하여 이동가능케 체결되므로서 부착위치가 상하로 조정되는 경사지지판(4)과 경사지지판(4)의 하단부에서 부착되고 경사지지판을 따라 상하측으로 이동될 수 있게 부착부에 장방공 형상의 체결홈(5a)이 형성되어 볼트(6)와 너트(6a)에 의하여 경사지지판과 고정되고 압출물 상면과 접촉하는 접촉면에 요철선 모양을 낼 수 있도록 가공기의 접촉면에 불규칙한 규격으로 요철부(5b)가 형성된 칼날형상의 상면가공기(5)와A guide 4a is formed on both sides and a fixing piece 4b is formed on both sides of the inclined support section 3a on both sides where the extrudate (a) moves and is inserted between the two inclined supports. Is attached to the lower end of the inclined support plate 4 and the inclined support plate 4, the mounting position of which is adjusted up and down by being fastened by the nut 3c and the mounting hole so as to be moved up and down along the inclined support plate. Concave-convex portion of irregular shape on the contact surface of the machine to form a concave-convex shape on the contact surface contacting the upper surface of the extrudate and the inclined support plate is formed by the bolt 6 and the nut (6a) is formed (5b) blade-shaped upper surface processing machine (5) and 상면가공기(5)가 설치된 경사지지판(4)에서 압출물이 압출되는 방향과 직각이 되도록 외측방향에 별도로 지지틀(7)을 설치하여 지지틀의 좌우양측에 승강장치가 구비되어 상하로 승강조정되는 승강판(7a)이 부착되고 승강판에서 압출물이 지나가는 방향과 나란하게 축잡이(7b)가 설치되어 그 사이로 회전봉(8a)을 가설하여 양측 회전축(8b)이 축잡이(7b)에 지지되고 회전봉(8a) 외면에 회전봉(8a)과 직각이 되는 방향으로 돌출되며 폭1~3cm 길이 4~8cm를 유지하고 끝에 불규칙한 요철부(8c)가 형성된 4~8개의 돌출편(8d)이 방사형으로 형성되어 압출물 상면에 접촉하고 회전봉의 회전축 일단은 승강판(7a)에 장치되어 인버터장치에 의하여 구동되는 모터(9)의 구동축(9a)에 접속시켜 회전봉이 압출물 이송방향과 반대방향으로 RPM 80~150 회전으로 강제회전하여 회전하는 돌출편(8d)이 압출물의 표면과 접촉할 때 압출물과 접촉하는 부분의 흙을 긁어내어 돌출편에 일시 모은 다음 모은흙(a)을 다시 압출물 표면에 낙하시켜 압출물 표면에 되붙이는 수단으로 돌출모양(b)을 형성하는 돌출모양성형기(8)를 갖추어서 구성된 점토 벽돌의 표면 성형장치In the inclined support plate 4 provided with the upper surface processing machine 5, the support frame 7 is separately installed on the outer side so as to be perpendicular to the direction in which the extrudate is extruded. An elevating plate 7a is attached and an axis holder 7b is installed in parallel with the direction in which the extrudate passes through the elevating plate, and a rotating rod 8a is installed therebetween, so that both rotation shafts 8b are supported by the axis holder 7b. On the outer surface of the rotating rod (8a) is projected in a direction perpendicular to the rotating rod (8a), and 4 to 8 protrusions (8d) with a width of 1 to 3 cm and 4 to 8 cm in length and irregular irregularities (8c) formed at the end is radial It is formed in contact with the upper surface of the extrudate and one end of the rotary shaft of the rotary rod is connected to the drive shaft (9a) of the motor (9) driven by the inverter device mounted on the elevating plate (7a) so that the rotary rod RPM in the direction opposite to the extrudate conveying direction Rotated by 80 ~ 150 rotation When the surface of the extrudate 8d comes into contact with the surface of the extrudate, the soil of the part contacting the extrudate is scraped off and collected temporarily on the projected piece, and then the collected soil (a) is dropped on the surface of the extrudate again and adhered to the surface of the extrudate. Clay brick surface forming apparatus equipped with a protrusion forming machine (8) forming a protrusion (b) 청구항 제2항에 있어서,The method according to claim 2, 돌출모양성형기(8)가 장치된 지지틀(7)의 양측외면에 승강장치가 구비되어 상하로 승강조정되는 지지판(11)을 설치하고 지지판(11)의 상하측 안내홈(11a)에 결합되어 수평이동장치에 의하여 수평방향으로 이동되는 이동판(12)을 더 설치하여 이동판 내측에 상하로 축잡이(12b)를 설치하고 상하측 축잡이에 수직회전봉(13a)을 장치하여 수직회전봉 외주면에 수직회전봉과 직각이 되는 방향으로 돌출되고 폭 0.3~1.0cm 길이 4~8cm를 유지하며 끝이 둥글게 된 2~4개의 돌출편(13b)을 회전봉 외주면에서 방사형으로 형성하여 압출물의 측면 일부분에 돌출편이 접촉하고 수직회전봉의 회전축에 이동판 상단 지지판(12a)에 장착되어 인버터 장치에 의하여 구동하는 모터(15)의 구동축(15a)을 접속시켜 수직회전자를 RPM 80~200회전으로 강제회전시킬 수 있게 구성한 요입무늬형성기(13)가 추가로 설치되는 것이 포함되는 점토 벽돌의 표면 성형장치Lifting devices are provided on both sides of the support frame 7 on which the projecting shape molding machine 8 is installed, and a support plate 11 is installed to be lifted up and down, and coupled to the upper and lower guide grooves 11a of the support plate 11 to be horizontal. A moving plate 12 which is moved in the horizontal direction by the moving device is further installed to install a shaft 12b up and down inside the moving plate, and a vertical rotating rod 13a is installed on the upper and lower shafts to be perpendicular to the outer circumferential surface of the vertical rotating rod. Protruding in the direction perpendicular to the rotating rod and maintaining a width of 0.3 ~ 1.0cm 4 ~ 8cm in length and rounded two to four protrusions (13b) formed in a radial shape on the outer circumferential surface of the rotating rod to contact the protrusions to the side portion of the extrudate And the drive shaft 15a of the motor 15 driven by the inverter device is mounted on the moving plate upper support plate 12a to the rotary shaft of the vertical rotating rod so that the vertical rotor can be forcibly rotated at 80 to 200 RPM. Concave pattern formation Surface shaping apparatus for clay bricks, including the additional installation of the machine 13 청구항 제2항에 있어서,The method according to claim 2, 측면가공기와 상면가공기 그리고 돌출모양성형기에 의하여 요철면에 형성되는 요철부는 벽돌규격을 감안하여 앞출물 표면에서 0.2~3mm 깊이범위에서 설정되고 돌출모양은 압출물 표면에서 깊이 0.2~3mm 범위에서 긁어낸 흙을 압출물 표면에 되붙여서 길이 1~5cm, 폭0.5~3cm 범위로 돌출모양을 형성토록 하는 것을 특징으로 하는 점토 벽돌의 표면 성형장치The irregularities formed on the uneven surface by the side processing machine, the upper surface processing machine, and the protruding shape molding machine are set in a depth range of 0.2 to 3 mm from the front surface of the front extrusion surface in consideration of the brick specification, and the protrusions are scraped at a depth of 0.2 to 3 mm from the surface of the extrudate surface. Clay brick surface forming apparatus characterized in that to stick the soil on the surface of the extrudate to form a protruding shape in the range of 1 ~ 5cm in length, 0.5 ~ 3cm in width
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KR101411274B1 (en) 2014-05-01 2014-06-25 주식회사 중앙벽돌 Pattern forming apparatus for manufacturing clay brick
CN104511964A (en) * 2014-12-13 2015-04-15 广东赛因迪科技股份有限公司 Scraping machine
CN104551932A (en) * 2015-01-16 2015-04-29 广西北流市智宇陶瓷自动化设备有限公司 Finishing rounding device for fettling machine
KR101700268B1 (en) 2016-09-28 2017-01-31 코코세라믹 주식회사 Pattern forming apparatus for brick and fabrication method of brick using the same
KR101700270B1 (en) 2016-09-28 2017-01-31 코코세라믹 주식회사 Pattern forming apparatus for brick and fabrication method of brick using the same
KR101921452B1 (en) 2018-05-25 2018-11-22 조백일 Apparatus for manufacturing brick
KR102026031B1 (en) * 2018-08-07 2019-09-26 조백일 Apparatus for manufacturing brick
KR20200004484A (en) 2018-07-03 2020-01-14 청화요업(주) Duo brick and its molding method
KR20210018727A (en) * 2019-08-09 2021-02-18 청화요업(주) Brick forming device
KR20210110050A (en) * 2020-02-28 2021-09-07 박진석 Manufacturing method of clay decorative plate

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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101411274B1 (en) 2014-05-01 2014-06-25 주식회사 중앙벽돌 Pattern forming apparatus for manufacturing clay brick
CN104511964B (en) * 2014-12-13 2016-10-05 广东赛因迪科技股份有限公司 Slicking apparatus
CN104511964A (en) * 2014-12-13 2015-04-15 广东赛因迪科技股份有限公司 Scraping machine
CN107052952A (en) * 2015-01-16 2017-08-18 段遵虎 The method of work of the refine rounding device of trimming machine
CN104551932A (en) * 2015-01-16 2015-04-29 广西北流市智宇陶瓷自动化设备有限公司 Finishing rounding device for fettling machine
CN107052952B (en) * 2015-01-16 2020-07-24 浙江中超新材料股份有限公司 Working method of finishing rounding device of fettling machine
KR101700268B1 (en) 2016-09-28 2017-01-31 코코세라믹 주식회사 Pattern forming apparatus for brick and fabrication method of brick using the same
KR101700270B1 (en) 2016-09-28 2017-01-31 코코세라믹 주식회사 Pattern forming apparatus for brick and fabrication method of brick using the same
KR101921452B1 (en) 2018-05-25 2018-11-22 조백일 Apparatus for manufacturing brick
KR20200004484A (en) 2018-07-03 2020-01-14 청화요업(주) Duo brick and its molding method
KR102026031B1 (en) * 2018-08-07 2019-09-26 조백일 Apparatus for manufacturing brick
KR20210018727A (en) * 2019-08-09 2021-02-18 청화요업(주) Brick forming device
KR102235101B1 (en) * 2019-08-09 2021-04-02 청화요업(주) Brick forming device
KR20210110050A (en) * 2020-02-28 2021-09-07 박진석 Manufacturing method of clay decorative plate
KR102345595B1 (en) * 2020-02-28 2021-12-29 박진석 Manufacturing method of clay decorative plate

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