KR100876222B1 - The solidifying agent composition for softground improvement - Google Patents

The solidifying agent composition for softground improvement Download PDF

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KR100876222B1
KR100876222B1 KR20070090239A KR20070090239A KR100876222B1 KR 100876222 B1 KR100876222 B1 KR 100876222B1 KR 20070090239 A KR20070090239 A KR 20070090239A KR 20070090239 A KR20070090239 A KR 20070090239A KR 100876222 B1 KR100876222 B1 KR 100876222B1
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cement
weight
strength
csa
soft ground
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김동해
최정욱
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주식회사 동아지질
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K17/00Soil-conditioning materials or soil-stabilising materials
    • C09K17/40Soil-conditioning materials or soil-stabilising materials containing mixtures of inorganic and organic compounds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/06Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
    • C04B18/065Residues from coal gasification
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/06Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
    • C04B18/067Slags
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/18Waste materials; Refuse organic
    • C04B18/24Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper, cork
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/02Portland cement
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/40Surface-active agents, dispersants
    • C04B2103/408Dispersants
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00732Uses not provided for elsewhere in C04B2111/00 for soil stabilisation
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K2103/00Civil engineering use
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Soil Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)

Abstract

A functional solidifying agent for the modification of the weak ground is provided to improve dispersion with soil and strength, thereby solidifying the weak ground effectively. A functional solidifying agent for the modification of the weak ground comprises 60~65 wt% of portland cement; 10~15 wt% of a pozzolan material selected from blast-furnace slag powder, fly ash micropowder, volcano ash, chaff meal, diatomite, fumed silica and zeolites; 10~15 wt% of a high-early-strength agent selected from CSA (calcium sulfo-aluminate) and gypsum or CSA and alumina cements; and 10~15 wt% of a melamine-based, naphthalene-based or carboxylic-based dispersant, and has a degree of fineness of 4,000 cm^2/g.

Description

연약지반 개량용 기능성 고화재{The solidifying agent composition for softground improvement}The solidifying agent composition for softground improvement

본 발명은 연약지반 개량용 기능성 고화재에 관한 것으로, 더욱 상세하게는 토양과의 배합시 우수한 분산성과 강도발현을 발휘함으로써소량으로도 함수비가 높은 점성토와 유기물을 다량 함유하고 있는 토양으로 구성된 연약지반을 효과적으로 고화시킬 수 있는 특성을 갖는 연약지반 개량용 기능성 고화재에 관한 것이다. The present invention relates to a functional solidified material for improving the soft ground, and more particularly, soft ground composed of soil containing a large amount of viscous soil and organic matter having a high water content by exhibiting excellent dispersibility and strength when mixed with soil. The present invention relates to a functional ground fire for improving the soft ground having the characteristics that can effectively solidify.

국토가 좁은 우리나라에서는 해안지역을 매립하기 위하여 많은 건설 및 토목공사가 이루어지고 있다. 그러나 남해안과 서해안의 해안지역에서는 점토로 이루어진 퇴적물이 두껍게 분포되어 공사에 어려움이 많다. In Korea, where the land is narrow, many construction and civil works are being done to reclaim coastal areas. However, in the coastal areas of the south and west coasts, the clay deposits are thickly distributed, making construction difficult.

따라서 이러한 해안지역의 연약지반에 대해서는 시멘트(보통 포틀랜드시멘트)를 이용하여 지반을 고화시키는 방법을 사용하고 있으나, 특수한 경우에는 포틀랜드시멘트 대신에 슬래그시멘트나 조강시멘트 등의 시멘트를 사용하여 지반을 고화시키는 방법도 사용하고 있다. Therefore, for the soft ground in the coastal area, cement (usually Portland cement) is used to solidify the ground, but in special cases, cement, such as slag cement or crude cement, is used instead of Portland cement to solidify the ground. The method is also used.

이때 시멘트는 물과 접촉하면 즉시 굳지 않고, 일정시간 소성상태를 유지한 굳게 되는데, 이러한 단계를 응결(setting)이라고 한다. 상기 소성상태의 시멘트는 응결이 끝난 뒤에 시멘트입자의 사이가 조밀하게 채워지고 굳어지면서 강도가 증가되는 경화(hardening)의 단계를 거치게 된다. At this time, the cement does not immediately harden when it comes in contact with water, but hardens by maintaining a sintered state for a certain time. This step is called setting. The calcined cement undergoes a hardening step of increasing strength as the cement particles are densely packed and hardened after the condensation is finished.

이것은 시멘트를 구성하는 화합물이 각각 물과의 특유의 화학반응을 하여 다른 화합물로 변화되기 때문이다. 이러한 작용을 수화작용이라고 한다. 그러나 함수비가 높은 점토 또는 유기물을 함유하고 있는 연약지반은 상기 점토와 유기물이 시멘트의 수화반응을 방해하여 고화처리를 불가능하게 한다. This is because the compounds constituting the cement are transformed into other compounds by a unique chemical reaction with water. This action is called hydration. However, the soft ground containing clay or organic matter with high water content makes the clay and organic matter impede the hydration reaction of cement, making solidification impossible.

이러한 문제점을 해결하기 위하여 시멘트에 지반특성이나 공사목적에 따라 첨가제를 섞은 고화재를 사용함으로써, 다량의 에트링자이트(ettringite)를 생성함으로써 다량의 결합수를 흡수하여 함수비를 떨어뜨림과 동시에 토립자의 이동을 구속시켜 고화작용이 용이한 상태로 변환시켜 준다. In order to solve this problem, by using solidified material mixed with additives according to the ground characteristics and construction purpose of cement, it generates a large amount of ettringite, absorbs a large amount of water and reduces water content, It constrains the movement of and converts it into an easy solidification state.

그리고 수산화칼슘(Ca(OH)2)과 규산칼슘(CaSi2) 등에서 용출되는 칼슘이온(Ca+)에 의하여 토립자의 응집고결이 더욱 강화되고, 규산칼슘 수화물의 생성에 의하여 강도가 커진다. In addition, agglomeration of the granules is further strengthened by calcium ions (Ca +) eluted from calcium hydroxide (Ca (OH) 2 ), calcium silicate (CaSi 2 ), and the like, and the strength is increased by the production of calcium silicate hydrate.

또한 토양에 포함된 실리카(SiO2)와 알루미나(Al2O3)등의 가용성 수화물이 수산화칼슘과 결합하여 불용성 수화물을 생성함으로써 재령기간이 경과할수록 더욱 단단해지게 된다. In addition, soluble hydrates such as silica (SiO 2 ) and alumina (Al 2 O 3 ) contained in the soil are combined with calcium hydroxide to form insoluble hydrate, which becomes harder as the age of aging increases.

그러나 연약지반 중에서 장기간의 퇴적이나 유기폐기물에 의해 다량의 유기 물을 포함하고 있는 연약지반의 경우에는 상기 유기물이 토립자 표면에 흡착되어 고화재와 연약지반의 혼합 접촉을 방해하여 고화재의 수화물과 토립자 간의 직접적인 반응이 원활하지 못하게 되어 고화의 진행이 어렵되는 문제점이 있었다. However, in the case of soft ground containing a large amount of organic matter due to long-term deposition or organic waste in the soft ground, the organic matter is adsorbed on the surface of the granules and interferes with the mixed contact between the solid and the soft ground, thereby hydrates and granules of the solid fire Direct reaction between the liver was not smooth, there was a problem that the progress of solidification is difficult.

그리고 연약지반 중에서 해안지역과 같이 함수율이 매우 높은 경우에도 종래의 고화재를 사용하여도 고화가 원활하게 진행되지 못하여 만족할 정도의 고결강도를 얻을 수 없는 문제점도 있었다. In addition, even when the water content is very high, such as the coastal region of the soft ground, there was also a problem that the solidification does not proceed smoothly even if using the conventional solidified fire to obtain a satisfactory high-strength strength.

상기와 같은 문제점을 해결하기 위하여 다양한 성분으로 구성된 고화재들이 발명되어 유통되고 있으나, 이 역시 시멘트를 주원료로 하여 다량 투입하기 때문에 경화가 느리고 고화시 수화열이 발생하여 체적변화를 일으킴으로써 균열(Crack)이 발생하는 문제점이 여전히 있었다. In order to solve the problems described above, solidified materials composed of various components have been invented and distributed, but since the cement is used as a main raw material, a large amount is added, so that curing is slow and heat of hydration occurs during solidification, causing a change in volume. This problem still occurred.

그리고 일반시멘트에 첨가하는 고화성분과 비율에 있어서 효율적인 유기물질 분해나 에트링자이트가 생성되지 아니하여 퇴적토나 수분이 많은 지반 등에서는 고화가 확실하지 않아 경화도에 있어서도 기준에 못 미치는 문제점도 여전히 있었다. In addition, there is still a problem that the solidification is not certain in the sedimented soil or the soil with high moisture content due to the efficient decomposition of organic substances or the formation of ettringite in the ratio and the solidification component added to the general cement. .

본 발명은 상기한 바와 같이, 종래의 고화재가 가지고 있는 문제점을 해결하여 함수비가 높은 점성토와 유기물을 다량으로 함유하고 있어 기존의 시멘트만으로는 고화가 불가능한 토양으로 구성된 연약지반을 효과적으로 고화시킬 수 있도록 하기 위한 해결 과제를 가지고 있다. The present invention, as described above, to solve the problems of the conventional solidified material to contain a large amount of viscous soils and organic matter with a high water content to effectively solidify the soft ground composed of soil that cannot be solidified only with conventional cement I have a problem to solve.

본 발명은 상기와 같은 문제점을 해결하기 위하여 발명된 것으로, 60~65중량%의 포틀랜드시멘트와, 고로슬래그미분말, 석탄회미분말, 화산재, 왕겨재, 규조토, 실리카흄 및 제올라이트 중의 하나인 10~15중량%의 포졸란물질과, CSA(Calcium Sulfo-Aluminate)와 석고 또는 CSA와 알루미나시멘트 중의 하나인 10~15중량%의 조강제와, 멜라민계, 나프탈렌계, 카르복실계 분산제 중의 하나인 10~15중량%의 분산제로 구성되고, 4,000cm2/g의 분말도를 가짐을 특징으로 한 연약지반 개량용 기능성 고화재를 제공함에 그 목적이 있다.The present invention has been invented to solve the above problems, 10 to 15% by weight of one of 60 to 65% by weight of Portland cement, blast furnace slag powder, coal ash powder, volcanic ash, rice hull ash, diatomaceous earth, silica fume and zeolite 10-15% by weight of a pozzolanic substance, CSA (Calcium Sulfo-Aluminate) and gypsum or CSA and alumina cement, 10-15% by weight of a coarse agent, and melamine-based, naphthalene-based or carboxyl dispersant. The purpose of the present invention is to provide a functional solidified material for improving the soft ground, which is composed of a dispersing agent and has a powder degree of 4,000 cm 2 / g.

본 발명은 우수한 분산 및 교반성능과 함께 우수한 강도발현을 통해 함수비가 높은 점성토와 유기물을 다량으로 함유하고 있어 기존의 시멘트만으로는 고화가 불가능한 토양으로 구성된 연약지반을 효과적으로 고화시킬 수 있게 됨으로써 연약지반의 개량작업 및 폐기물 처리작업을 효율적으로 할 수 있고, 뿐만 아니라 슬라임과 6가크롬 및 유해물질의 발생량을 최소화할 수 있게 됨으로써, 환경오염을 줄일 수 있는 효과가 있다. The present invention contains a large amount of viscous soils and organic matter with a high water content through excellent strength and excellent performance of the dispersion and agitation performance, so that it is possible to effectively solidify the soft ground composed of soil that cannot be solidified only with conventional cement, thereby improving the soft ground. Work and waste treatment can be efficiently performed, as well as it is possible to minimize the amount of slime, hexavalent chromium and harmful substances, thereby reducing the environmental pollution.

본 발명의 연약지반 개량용 기능성 고화재는 60~65중량%의 시멘트와, 10~15중량%의 포졸란물질과, 10~15중량%의 조강제와, 10~15중량%의 분산제로 구성되어 4,000cm2/g의 분말도를 가짐을 특징으로 한다. The functional solidifying material for improving the soft ground of the present invention is composed of 60 to 65% by weight of cement, 10 to 15% by weight of pozzolanic material, 10 to 15% by weight of the coagulant, and 10 to 15% by weight of dispersant. It is characterized by having a powder degree of 4,000 cm 2 / g.

이의 화학성분은 실리카(SiO2) 20~30%, 알루미나 및 산화철(AlO3+Fe2O3) 5~10%, 석회 및 산화마그네슘(CaO+MgO) 45~55%, 산화나트륨 및 산화칼슘(Na2O+K2O) 1~5%와, 무수황산(SO3) 5~10%로 조성되어 있다. Its chemical composition is 20-30% of silica (SiO2), 5-10% of alumina and iron oxide (AlO 3 + Fe 2 O 3 ), 45-55% of lime and magnesium oxide (CaO + MgO), sodium oxide and calcium oxide ( Na 2 O + K 2 O) 1-5% and sulfuric anhydride (SO 3 ) 5-10%.

상기 시멘트는 포틀랜드시멘트로 구성하는데, 1종에서 5종까지의 포틀랜드시멘트를 적용 용도에 따라 달리하여 사용할 수 있다. The cement is composed of Portland cement, one to five Portland cement can be used differently depending on the application.

상기 포졸란물질은 고로슬래그미분말, 석탄회미분말, 화산재, 왕겨재, 규조토, 실리카흄 및 제올라이트 중의 하나를 선택하여 구성하면 된다. The pozzolanic material may be selected from blast furnace slag powder, coal ash powder, volcanic ash, rice hull ash, diatomaceous earth, silica fume and zeolite.

상기 조강제는 경화속도를 촉진시키고 압축강도를 증진시키기 위한 것으로, CSA(Calcium Sulfo-Aluminate)와 석고 또는 CSA와 알루미나시멘트 중의 하나를 선택하여 구성하면 된다. The crude steel is to promote the curing rate and to increase the compressive strength, and may be configured by selecting one of CSA (Calcium Sulfo-Aluminate) and gypsum or CSA and alumina cement.

이때 조강제가 10중량% 미만일 경우에는 응결시간이 늦어지기 때문에 주입된 고화재가 간극수에 희석될 위험성이 높고, 15중량% 초과일 경우에는 고화재가 급격하게 경화된다. 따라서 조강제의 혼합비율을 10~15중량%를 유지해야 한다. At this time, when the coarsening agent is less than 10% by weight, the condensation time is delayed, so that the injected solidified material has a high risk of dilution in the pore water, and when it exceeds 15% by weight, the solidified material hardens rapidly. Therefore, the mixing ratio of the crude steel should be maintained at 10 to 15% by weight.

상기 분산제는 고화재의 교반 및 주입성을 향상시키기 위한 것으로, 멜라민계, 나프탈렌계, 카르복실계 분산제 중의 하나를 선택하여 구성하면 된다. The dispersant is for improving the stirring and injectability of the solidified material, and may be configured by selecting one of melamine-based, naphthalene-based and carboxyl-based dispersants.

이때 분산제가 10중량% 미만일 경우에는 교반 및 주입성 향상효과가 미약하여 압축강도를 저하시키고, 15중량% 초과일 경우에는 고화재의 분리현상을 초래하여 교반 및 주입성 향상효과가 전혀 없다. 따라서 분산제의 혼합비율을 10~15중량%를 유지해야 한다. At this time, when the dispersant is less than 10% by weight, the effect of improving the stirring and injectability is weak, and the compressive strength is lowered. When the dispersing agent is more than 15% by weight, it causes separation of the solidified material and thus there is no effect of improving the stirring and injectability. Therefore, the mixing ratio of the dispersant should be maintained at 10 to 15% by weight.

이와 같이 구성된 본 발명의 연약지반 개량용 기능성 고화재는, 기초공사를 위해 연약지반 내부에 보강체, 차수벽, 흙막이벽, 토류벽을 형성하거나, 오염토양을 고형화시키기 위해 지반을 고화시키기 위한 것이다. The functional solidifying material for improving the soft ground of the present invention configured as described above is to form a reinforcement, a water barrier, a retaining wall, a earth wall in the soft ground for foundation work, or to solidify the ground to solidify the contaminated soil.

특히, 본 발명의 연약지반 개량용 기능성 고화재는 함수비가 높은 점성토와 유기물을 다량 함유하고 있으므로 기존의 시멘트만으로는 고화가 용이하지 못하였던 토양으로 구성된 연약지반을 효과적으로 고화시켜 연약지반 개량 작업을 보다 효율적으로 행할 수 있도록 한 것에 특징이 있다. In particular, the functional solidified material for improving the soft ground of the present invention contains a large amount of viscous soils and organic matter with a high water content, effectively solidifying the soft ground composed of soil that was not easily solidified by the existing cement only to more efficiently improve the soft ground It is characteristic that it can be done by.

이는 상기한 구성과 같이, 본 발명의 연약지반 개량용 기능성 고화재가 60~65중량%의 시멘트와, 10~15중량%의 포졸란물질과, 10~15중량%의 조강제와, 10~15중량%의 분산제로 구성됨에 의한 것인데, 이의 특성을 설명하기 앞서 고화재의 일반적인 작용원리에 대해 살펴보면 다음과 같다. As described above, the soft solid improvement functional solid material of the present invention is 60 to 65% by weight of cement, 10 to 15% by weight of pozzolanic material, 10 to 15% by weight of the steel, 10 to 15 It is due to the weight percent of the dispersant, and before explaining its characteristics, the general principle of operation of the fire is as follows.

먼저, 고화재를 분체주입 교반공법을 통해 보강체, 차수벽, 흙막이벽, 토류벽 등을 형성하고자 하는 연약지반이나, 오염토양을 고화시키고자 하는 지반에 타설하면, 단기 재령기간까지는 바로 경화되지 않고 적정기간 동안 소성상태를 유지하는 응결단계를 거치게 된다. First, when solidified material is placed on soft ground to form reinforcement, order wall, retaining wall, earth wall through powder injection stirring method, or ground to solidify contaminated soil, The condensation stage is maintained to maintain the firing state for a period of time.

이때 고화재와 간극수 간의 화학반응을 통해 상기 고화재의 표면에는 간극수를 흡수하는 겔(Gel)이 생성되면서 지반의 함수비가 떨어지면서 토질성상이 개선되게 된다. At this time, through the chemical reaction between the solidified material and the pore water, a gel (Gel) absorbing the pore water is generated on the surface of the solidified material, so that the soil water content decreases and the soil properties are improved.

상기와 같이 응결단계를 거친 단기 재령기간부터 중장기 재령기간까지는 고화재를 구성하는 화합물과 간극수 간의 수화반응에 의해 고화재의 입자가 조밀하게 채워지고 경화되면서 강도가 증진됨으로써 고화체를 이루는 경화단계를 거치게 된다. From the short-term aging period through the condensation step to the mid-long term aging period as described above, the particles of the solidified material are densely packed and cured by the hydration reaction between the compound constituting the solidified material and the pore water, and the strength is increased to undergo the curing step of forming the solid. do.

이때 아래의 화학식 1과 같이, 수화반응에 의한 수화물인 수산화칼슘(Ca(OH)2)으로부터 용출되는 칼슘이온(Ca+)에 의한 토양 입자의 응집화 및 단립화가 이루어지게 된다. At this time, as shown in Formula 1 below, the aggregation and granulation of the soil particles by calcium ions (Ca +) eluted from the calcium hydroxide (Ca (OH) 2 ) which is a hydrate by the hydration reaction is made.

<화학식 1><Formula 1>

2C3S + 6H20 -> 3CaO·2SiO2·3H20 + 3Ca(OH)2 2C 3 S + 6H 2 0 - > 3CaO · 2SiO 2 · 3H 2 0 + 3Ca (OH) 2

2C2S + 4H20 -> 3CaO·2SiO2·3H20 + Ca(OH)2 2C 2 S + 4H 2 0-> 3CaO · 2SiO 2 · 3H 2 0 + Ca (OH) 2

그리고 아래의 화학식 2와 같이, 침상결정을 갖는 수화물인 에트링자이 트(ettringite)의 생성으로부터 탈수효과가 증대되고, 토립자는 상호 치밀하게 결속되는 네트워크 구조를 가지게 된다. And, as shown in the following formula (2), the dehydration effect is increased from the production of the ettringite (ettringite) hydrate having a needle crystal, the granules have a network structure that is tightly bound to each other.

<화학식 2><Formula 2>

C3A + 3CaSO4·2H2O + 26H2O -> C3A·3CaSO4·32H2O C 3 A + 3CaSO 4 2H 2 O + 26H 2 O-> C 3 A3CaSO 4 32H 2 O

따라서 고화재에 의해 지반에 형성되는 고화체는 상기한 작용에 의하여 1차적으로 강도가 증진되게 된다. Therefore, the solidified material formed on the ground by the solidified material is primarily to increase the strength by the above action.

상기와 같이 1차적으로 강도가 증진된 중장기 재령기간부터 장기 재령기간까지는 아래의 화학식 3과 같이, 수화반응으로 생성된 수산화칼슘(Ca(OH)2)과 실리카(SiO2)와 알루미나(Al2O3)는 상온에서 서서히 반응하여 불용성 화합물인 C-S-H겔을 생성하는 포졸란 반응을 함으로써, 상기 C-S-H겔이 고화체의 공극으로 충진되면서 공극을 축소시켜 고화체의 조직이 더욱 치밀하게 한다. As described above, from the medium to long-term aging period of which strength is increased, the calcium hydroxide (Ca (OH) 2 ), silica (SiO 2 ), and alumina (Al 2 O) produced by the hydration reaction, as shown in Formula 3 below. 3 ) is a pozzolanic reaction that slowly reacts at room temperature to form an insoluble compound, CSH gel, thereby compacting the pores as the CSH gel is filled into the pores of the solid, thereby densifying the tissue of the solid.

<화학식 3><Formula 3>

Ca(OH)2 + SiO2 -> CaO SiO2 H2O[C-S-H]Ca (OH) 2 + SiO 2- > CaO SiO 2 H 2 O [CSH]

Ca(OH)2 + AlO3 -> CaO Al2O3 H2O[C-S-H]Ca (OH) 2 + AlO 3- > CaO Al 2 O 3 H 2 O [CSH]

따라서 고화재에 의해 지반에 형성되어 1차적으로 강도가 증대된 고화체는 상기한 작용에 의하여 2차적으로 강도가 증대되게 된다. Therefore, the solidified body which is formed on the ground by the solidifying material and whose strength is primarily increased is secondarily increased in strength by the above-described action.

상기한 바와 같이 일반적인 고화재의 작용원리를 포함하고 있는 본 발명의 고화재는 일반적인 고화재로 쓰이는 포틀랜드시멘트와 슬래그시멘트와는 차별되는 특성을 나타내는데, 이를 상세하게 설명하면 다음과 같다. As described above, the solidified material of the present invention including the working principle of the solidified material exhibits a characteristic that is different from the portland cement and the slag cement used as the general solidified material.

먼저, 본 발명의 고화재에 의한 고화체는 포틀랜드시멘트와 슬래그시멘트에 의한 고화체에 비하여 우수한 강도발현을 나타낸다. 이는 본 발명의 고화재를 구성하는 시멘트, 포졸란물질, 조강제, 분산제가 이상적인 혼합비로 구성되어 주입시부터 시작하여 장기 재령기간까지 상호 유기적으로 작용하기 때문이다. 이에 대한 압축강도는 아래의 표 1과 같다. First, the solidified body by the solidified material of the present invention exhibits excellent strength expression compared to the solidified body by the portland cement and slag cement. This is because the cement, pozzolanic material, coarse agent, and dispersant constituting the solidified material of the present invention have an ideal mixing ratio, so that they interact with each other organically from the time of injection to the long term. Compressive strength for this is shown in Table 1 below.

<표 1>TABLE 1

구분 division 고화체의 압축강도(kgf/cm2)Compressive Strength of Solids (kgf / cm 2 ) 3일3 days 7일7 days 28일28 days 기능성 고화재Functional solid fire 15.815.8 32.632.6 45.645.6 포틀랜드시멘트Portland cement 11.011.0 15.115.1 19.819.8 슬래그시멘트Slag cement 9.29.2 15.615.6 24.924.9

그리고 본 발명에 의한 고화체는 토양을 오염시키는 건설폐기물의 발생량을 감소시킬 수 있다는 것이다. 이는 상기한 바와 같이 강도발현이 우수하므로 포틀랜드시멘트와 슬래그시멘트에 대하여 60%정도의 사용량만으로도 동일한 강도발현을 나타내기 때문이다. And solidified according to the present invention can reduce the amount of construction waste polluting the soil. This is because, as described above, the strength is excellent, and thus the same strength is expressed even when only 60% of the Portland cement and the slag cement are used.

따라서 사용량을 포틀랜드시멘트와 슬래그시멘트에 비하여 최대 40%정도 절감할 수 있게 됨으로써, 고화체의 시공시 발생하는 슬라임 등의 건설폐기물량을 현저히 줄일 수 있게 될 뿐만 아니라 시공비도 절감할 수 있게 된다. Therefore, the amount of use can be reduced by up to 40% compared to portland cement and slag cement, which not only can significantly reduce construction waste such as slime generated during the construction of solid bodies, but also reduce construction costs.

그리고 본 발명의 고화재는 우수한 주입특성을 가진다. 이는 분산제의 적절 한 함량으로 인해 분산 및 교반성능이 향상되었기 때문이다. And the solidified material of the present invention has excellent injection characteristics. This is because the dispersion and stirring performance is improved due to the proper amount of dispersant.

따라서 현장에서 지반에 주입하여 간극수와 혼합되어 슬러리로 될 때, 포틀랜드시멘트를 사용할 때보다 간극수와의 혼합비가 낮아도 상관이 없으므로 강도발현에 유리하다. 이에 대한 분산 및 교반성능은 아래의 표 2와 같다. Therefore, when it is injected into the ground at the site and mixed with the pore water to form a slurry, the mixing ratio with the pore water is lower than that when using the portland cement, so it is advantageous for strength expression. Dispersion and stirring performance for this is shown in Table 2 below.

<표 2> TABLE 2

구분division 물/고화재 혼합비(%)Water / fire mix ratio (%) 흐름성(유하시간, 초)Flowability (flow time, seconds) 기능성 고화재Functional solid fire 100100 9.289.28 포틀랜드시멘트Portland cement 110110 9.319.31

그리고 본 발명의 고화재에 의한 고화체는 환경오염을 일으키는 수용성 6가크롬의 용출농도가 거의 0에 가깝다는 것이다. 이는 고화재 자체가 6가크롬의 함유량이 낮기 때문이다. And solidified by the solidified material of the present invention is that the elution concentration of the water-soluble hexavalent chromium causing environmental pollution is close to zero. This is because the solidified material itself has a low content of hexavalent chromium.

따라서 지반에 대한 환경오염을 최소화할 수 있게 됨으로써, 건축 및 토목공사로 인한 환경오염을 줄일 수 있게 된다. 이에 대한 6가크롬 용출농도는 아래의 표 3과 같다. Therefore, it is possible to minimize the environmental pollution on the ground, it is possible to reduce the environmental pollution due to construction and civil works. The hexavalent chromium elution concentrations are shown in Table 3 below.

<표 3>TABLE 3

구분division 6가크롬 용출농도(mg/l)Hexavalent chromium elution concentration (mg / l) 6가크롬 용출농도(mg/l)Hexavalent chromium elution concentration (mg / l) 기능성 고화재Functional solid fire 불검출Not detected 불검출Not detected 포틀랜드시멘트Portland cement 4.14.1 21.521.5

상기 뿐만 아니라 본 발명에 의한 고화체는 포틀랜드시멘트에 의한 고화체에 비하여 치밀한 구조를 가지므로 동일한 강도에서도 투수계수가 낮아 우수한 차수성을 발휘한다. In addition to the above, the solidified body according to the present invention has a compact structure as compared with the solidified body by portland cement, and exhibits excellent water repellency even at the same strength.

그리고 본 발명에 의한 고화체는 천연해수를 5배로 농축시킨 인공해수에 양생시킨 후 무구속 상태의 모르터바 팽창율 시험결과, 포틀랜드시멘트에 비해 팽창율이 낮아 해수에 대한 우수한 안정성을 발휘한다. In addition, the solidified body according to the present invention is cured in artificial seawater concentrated five times the concentration of natural seawater, and as a result of the mortar bar expansion rate test of the unrestrained state, the expansion rate is lower than the portland cement, showing excellent stability for seawater.

그리고 본 발명의 고화재는 폐기물 등을 고화처리할 때 포틀랜드시멘트를 사용할 때보다 카드뮴, 6가크롬, 납, 비소, 구리, 수은와 같은 유해물질의 용출량이 감소된다. 따라서 환경오염을 줄일 수 있게 된다. 이에 대한 유해물질의 용출량은 아래의 표 4와 같다. In addition, the solidified material of the present invention reduces the elution amount of harmful substances such as cadmium, hexavalent chromium, lead, arsenic, copper, and mercury when solidifying wastes and the like than using portland cement. Therefore, environmental pollution can be reduced. The elution amount of harmful substances for this is shown in Table 4 below.

<표 4>TABLE 4

시험항목Test Items Cd(mg/l)Cd (mg / l) Cr(mg/l)Cr (mg / l) Pb(mg/l)Pb (mg / l) As(mg/l)As (mg / l) Cu(mg/l)Cu (mg / l) Hg(mg/l)Hg (mg / l) 폐기물 시료Waste sample 1212 4545 9898 3131 120120 0.10.1 기능성 고화재(200kg/m3)Functional solid fire (200kg / m 3 ) 불검출Not detected 불검출Not detected 불검출Not detected 불검출Not detected 불검출Not detected 불검출Not detected 포틀랜드시멘트(200kg/m3)Portland Cement (200kg / m 3 ) 1.41.4 4.14.1 2.72.7 2.12.1 3.13.1 0.030.03

이와 같이 본 발명의 연약지반 개량용 기능성 고화재는 종래의 고화재의 일반적인 작용을 그대로 하면서 우수한 강도발현과 우수한 교반 및 분산성능과 환경오염의 최소화와 우수한 차수성과 해수에 대한 우수한 안정성을 나타냄으로써, 연약지반의 개량작업을 더욱 효율적으로 할 수 있게 된다. As described above, the functional solidified material for improving the soft ground of the present invention exhibits excellent strength expression, excellent stirring and dispersing performance, minimizing environmental pollution, excellent water quality and excellent stability against seawater, while maintaining the general function of the conventional solidified material. It is possible to more efficiently improve the soft ground.

Claims (1)

60~65중량%의 포틀랜드시멘트와, 고로슬래그미분말, 석탄회미분말, 화산재, 왕겨재, 규조토, 실리카흄 및 제올라이트 중의 하나인 10~15중량%의 포졸란물질과, CSA(Calcium Sulfo-Aluminate)와 석고 또는 CSA와 알루미나시멘트 중의 하나인 10~15중량%의 조강제와, 멜라민계, 나프탈렌계, 카르복실계 분산제 중의 하나인 10~15중량%의 분산제로 구성되고, 4,000cm2/g의 분말도를 가짐을 특징으로 한 연약지반 개량용 기능성 고화재.60 to 65% by weight of Portland cement, blast furnace slag powder, coal ash powder, volcanic ash, rice hull, diatomaceous earth, 10 to 15% by weight of pozzolanic material, silica fume and zeolite, Calcium Sulfo-Aluminate (CSA) and gypsum or CSA and alumina, one of 10 to 15% by weight of the crude force of the cement and, melamine-based, naphthalene-based, carboxylic acid-based and consist of one of the 10 to 15% by weight of a dispersant in the dispersant, the 4,000cm fineness of 2 / g Functional solid fire retardant for improving soft ground.
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CN102126840A (en) * 2011-03-02 2011-07-20 陈子川 Low-temperature concrete early strength agent
KR101148916B1 (en) * 2011-08-17 2012-05-29 (주) 지오시스 Solidifying agent and method for solidifying soft ground using the same
KR101267479B1 (en) * 2012-09-13 2013-05-31 주영에스티에스(주) A composition of soil solidifier for deep mixing method and using thereof
CN103319140A (en) * 2013-07-10 2013-09-25 江苏坤泽科技股份有限公司 Silty ocean sludge curing agent
KR101393201B1 (en) * 2012-06-19 2014-05-12 신우에코텍 주식회사 Solidifiying composion using circulation resource and the construction method thereof
CN107324726A (en) * 2017-08-04 2017-11-07 福建港湾岩土工程集团有限公司 A kind of mud powder nanometer weak soil modifying agent and preparation method thereof
KR101816936B1 (en) * 2009-09-07 2018-01-09 덴카 주식회사 Hydraulic cement composition for injection into soil, and method for improvement in soil using same
KR101816937B1 (en) * 2009-09-07 2018-01-09 덴카 주식회사 Hydraulic cement composition for injection into soil, and method for improvement in soil using same
KR102117552B1 (en) 2019-11-20 2020-06-02 주식회사 에이지 Low cement-based solidification agent composition for solidifying weak ground and method for solidifying weak ground using the same
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KR100563975B1 (en) 2003-03-12 2006-03-29 공주대학교 산학협력단 The components of the ground-strengthening material for the repairing the ground sinking of cultural assets and the manufacturing method thereof

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KR101816936B1 (en) * 2009-09-07 2018-01-09 덴카 주식회사 Hydraulic cement composition for injection into soil, and method for improvement in soil using same
KR101816937B1 (en) * 2009-09-07 2018-01-09 덴카 주식회사 Hydraulic cement composition for injection into soil, and method for improvement in soil using same
CN102126840A (en) * 2011-03-02 2011-07-20 陈子川 Low-temperature concrete early strength agent
KR101148916B1 (en) * 2011-08-17 2012-05-29 (주) 지오시스 Solidifying agent and method for solidifying soft ground using the same
KR101393201B1 (en) * 2012-06-19 2014-05-12 신우에코텍 주식회사 Solidifiying composion using circulation resource and the construction method thereof
KR101267479B1 (en) * 2012-09-13 2013-05-31 주영에스티에스(주) A composition of soil solidifier for deep mixing method and using thereof
CN103319140A (en) * 2013-07-10 2013-09-25 江苏坤泽科技股份有限公司 Silty ocean sludge curing agent
CN107324726A (en) * 2017-08-04 2017-11-07 福建港湾岩土工程集团有限公司 A kind of mud powder nanometer weak soil modifying agent and preparation method thereof
KR102117552B1 (en) 2019-11-20 2020-06-02 주식회사 에이지 Low cement-based solidification agent composition for solidifying weak ground and method for solidifying weak ground using the same
KR102141914B1 (en) 2020-04-17 2020-08-07 주식회사 대광소재 Eco-friendly solidification agent composition for solidifying weak ground and method for solidifying weak ground using the same
KR102172498B1 (en) * 2020-06-23 2020-10-30 쏘일텍 주식회사 Reduction of water content and its manufacturing method

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