KR100868858B1 - Education method and its device for processing assembly - Google Patents

Abstract

A processing assembly training method and a training apparatus for the same are provided to educate trainees based on practice to solve real problems occurring in a spot to make the trainees understand the training contents well. Plural space recognition members are placed at a bottom in plate shape, and a cutting device which is placed at the space recognition member has a cutting blade to cut paper(A). A press device placed at another portion of the space recognition member has a puncher to form a pattern on the paper, and a storage(42) placed at another portion of the space recognition member accepts adhesion(b). A roller(44) is installed at an upper portion to be rotative, and a cutting groove(46a) is formed at a support(46). An adhesion supply apparatus(40) has a plate(48) which presses a surface of a roller.

Description

Education method and its device for processing assembly

The present invention relates to a process assembly training method and a training apparatus according thereto, and more particularly, a process assembly training method and training apparatus according to the training-oriented training according to a standard workbook under the same conditions as the practice, and a training apparatus according thereto. It is about.

Due to the high industrialization, the demand for manpower with specialized skills in each field is rapidly increasing, and education institutions such as schools, academies, and in-house education teams are training the experts who can adapt to the field through field-oriented training courses.

For example, in the case of educational institutions such as two-year colleges, one year is mainly focused on theory, and the other year is applied directly to industrial sites to deal with on-the-job training. Closely related to productivity and profit creation, this resulted in a simple labor effort, contrary to the purpose of practical education.

In addition, although the supervisors in charge of departments continue to train or complete the training separately at designated educational institutions through the training system in order to maximize the ability of the personnel in each field within the company, even the formalities are tied to formal procedures. As a result, it does not help to improve the work ability of the person in charge.

For example, the processing assembly technology, such as manufacturing the interior and exterior materials of a car, greatly varies the quality and production speed of the result depending on the working conditions. For example, the work order setting and the tolerance processing of the product, the assembly position, the defect detection, the defect It is influenced by overall working conditions including corrective method. Despite the fact that the processing and assembling process of the product is the basic technology for manufacturing the interior and exterior materials of automobiles, the educational institutions such as schools rely on theoretical learning, so it does not help much for practical work after employment. .

In other words, basic skills acquisition of root cause analysis and search for solutions such as work order and arrangement for each process to improve productivity and quality level, root cause analysis and correction method for defects generated during machining / assembly process As this is insufficient, it is urgent to improve the training method to quickly identify and solve the overall problems occurring during the work.

The present invention has been made to solve the above problems, and while the training is mainly focused on practical problem-solving practice, while actively analyzing the cause of the problem and the process of solving it, the contents of the training are actively understood and practical experience The present invention relates to a process assembly training method which can be obtained indirectly and a training apparatus accordingly.

Features of the present invention to achieve this object, a plurality of space recognition member 10 is provided to be seated on the floor in the form of a plate; Located on the space recognition member 10, the cutting device 20 is provided with a cutting blade 22 to cut the product replacement paper (A); Located on the other space recognition member 10, the press device 30 is provided with a punching machine 32 to form a pattern on the product replacement paper (A); Located on the another space recognition member 10, the storage portion 42, the adhesive (B) is accommodated, the roller 44 is installed to rotate on the upper portion of the storage portion 42, the roller 44 The inlet groove 46a is formed to partially expose the tip portion, and a pedestal 46 for closing the storage part 42 and a chisel plate 48 installed on the pedestal 46 to press the surface of the roller 44 are provided. Adhesive supply device 40; And an inspection plate 50 positioned on the another space recognition member 10 and displaying a reference portion 52 for inspecting an attachment position of the product substitute paper A.

In this case, the cutting device 20 is installed so that the cutting blade 22 is pivoted by the fixed blade 21 fixed on the support table 20a and the support shaft 22a provided on the fixed blade 21. It is characterized by.

In addition, the cutting device 20 is a compression bar 24 installed to pivot or move up and down by a support shaft 22a provided on the support table 20a, and the bottom surface while the slide is transferred on the compression bar 24 It is characterized in that the cutting block 26 is provided with a cutting blade 22 is installed.

In addition, the press device 30 is a support table (30a) is formed, the installation groove 34 is formed so that the punching machine 32 is inserted, and the product replacement paper debris (A ') discharged from the punching machine 32 is collected It is characterized in that the storage groove 36 is formed.

In addition, the guide plate 28 for determining the seating position of the product replacement paper (A) on the upper surface of the support table (20a, 30a) of the cutting device 20 and the press device 30 by the fastener (28a) Characterized in that it is provided to adjust the position.

In addition, the pedestal 62 is provided at the lower end to be seated on the space recognition member 10, characterized in that the standard mounting table 60 is provided with a stopper 64 for fastening the work standard to the front end. .

In addition, the feature of the teaching method using the processing assembly training device, the preparation step (S1) to extract the training information including the structure, shape, dimensions of the training model to determine the work order; Practice to selectively select and place the space recognition member 10, the cutting device 20, the press device 30, the adhesive supply device 40, the inspection plate 50, the standard mounting table 60 in accordance with the above work order Line construction step (S2); Cutting step (S3) for cutting the product replacement paper (A) based on the training information; Press step (S4) to form a pattern on the product replacement paper (A) based on the training information; An assembly step (S5) which is performed after the cutting step (S3) or the pressing step (S4), and attaches the product replacement paper (A) on the bottom plate replacement paper (A1) based on the training information; An inspection step (S6) of matching the inspection plate (50) on the bottom plate replacement paper (S5) to detect an error range and cause of the product replacement paper (A); And when the processing and attachment positions of the product replacement paper (A) are inconsistent with the practice information, the error of the step in which an error occurs during the cutting step (S3), the pressing step (S4), and the assembly step (S5) is corrected and allowed. It is characterized by re-execution until the tolerance is satisfied.

At this time, it is characterized in that the priority of the cutting step (S3) and the pressing step (S4) is determined according to the work order of the preparation step (S1).

In addition, in the training line building step (S2), the space recognition member 10 may be selectively selected from a straight array, a circular array, and a "U" array in consideration of the area, shape, and workability of the training space. It features.

In addition, the adhesive surface is formed on one surface in place of the product substitute paper (A), characterized in that for using the sticker (A2) pre-processed in a specific shape.

According to the above configuration and operation, the present invention uses a training apparatus having the same structure as the apparatus used in practice, while experiencing the cause analysis and solution process for the problem of the result generated step by step while carrying out the practical training along the standard workbook As education progresses toward self-solving, there is an effect of naturally indirectly acquiring practical experience during education.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

1 is a block diagram showing the overall processing assembly training sequence according to the present invention, Figures 2a to 2c is a block diagram showing a state of the assembly processing apparatus according to the present invention, Figures 3a to 3c according to the present invention 4 is a configuration diagram showing a cutting device of the processing assembly training apparatus, Figure 4 is a configuration diagram showing a press apparatus of the processing assembly training apparatus according to the present invention, Figure 5 shows an adhesive supply device of the processing assembly training apparatus according to the present invention. It is a block diagram and FIG. 6 is a block diagram which shows the standard stand of the processing assembly training apparatus which concerns on this invention.

The present invention relates to a process assembly training method and a training apparatus according thereto, wherein the process assembly training method and a training apparatus according thereto actively understand the educational contents through a cause analysis and a process of solving the problem naturally during the training. And, in order to acquire the practical experience indirectly, other detailed description will be described in detail through the following examples.

First, the processing assembly training apparatus of the present invention is easy to carry and store, the space recognition member 10, the cutting device 20, the press device 30, the adhesive supply device so that the arrangement is freely made according to the space secured in the education center It consists of a main structure, including 40, the test plate 50, and the like.

Space recognition member 10 according to the present invention is provided to be seated on the floor in the form of a plate. The space recognition member 10 is formed in a standard size such as a square or a circle, and is formed of a collapsible rubber plate for excellent portability when used for visiting education depending on the use condition, or when used for school or in-house beach, It is formed of a material that is not easily deformed, such as a synthetic resin plate, it is easy to detect the space utilization error due to overlap between each other.

In addition, the cutting device 20 according to the present invention is located on the space recognition member 10, the cutting blade 22 is provided to cut the product replacement paper (A). The cutting device 20 is for acquiring the concept of cutting work in the field while performing a work of cutting the substitute paper A used as a substitute for the product in the same size as the training model, and through FIGS. 3A to 3C. The configuration according to various embodiments of the cutting device 20 will be described in detail.

In FIG. 3A, the cutting device 20 is pivoted by a fixed blade 21 fixed on the support table 20a and a support shaft 22a provided on the fixed blade 21. Is installed. When the product replacement paper A is put on the support table 20a and the cutting blade 22 is lowered, the product replacement paper A is cut while the cutting blade 22 is interdigitated with the fixed blade 21.

In FIG. 3B, the cutting device 20 cuts on the bottom while being slide-transferred on the pressing bar 24 and the pressing bar 24 installed to pivot by the supporting shaft 22a provided on the supporting table 20a. The cutting block 26 is provided with a blade 22 is provided. When the product replacement paper A is put on the support table 20a and the compression bar 24 is pivoted to move the cutting block 26 horizontally while the product replacement paper A is fixed, the cutting blade 22 The product replacement paper A is cut by

In FIG. 3C, the cutting device 20 includes a compression bar 24 installed to move up and down by a support shaft 22a provided on the support table 20a, and a bottom surface of the cutting device 20 while being slide-transferred onto the compression bar 24. The cutting block 26 is provided with a cutting blade 22 is installed. When the product replacement paper A is put on the support table 20a and the pressing bar 24 is pressed downward, the cutting block 26 is horizontally transported while the product replacement paper A is fixed. The replacement paper A is cut by the blade 22. At this time, the pressing bar 24 is preferably interposed with a spring on the support shaft (22a) to wait in the elevated state after the cutting operation is completed.

On the other hand, in Figure 3b to 3c while cutting the cutting block 26 in the horizontal transfer of the cutting paper (26) while cutting the cutting blade 22 to prevent the cutting blade 22 rubs against the support table 20a and dull the cutting blade (22) It is preferable to form a groove or attach a soft pad on the support table 20a corresponding to the transfer line of the < RTI ID = 0.0 >

In addition, the press device 30 according to the present invention is located on the other space recognition member 10, and is provided with a punching machine 32 to form a pattern on the product replacement paper (A). The press device 30 is for acquiring the press concept in the field using the punching machine 32, and the support table 30a in which the installation groove 34 is formed so that the punching machine 32 is inserted as shown in FIG. A storage groove 36 is formed in which the product replacement paper debris A 'discharged from 32 is collected. At this time, the punching machine 32 is a device for picking up or bending a predetermined pattern by engaging the upper and lower molds of the yin-embossed structure on the support table 30a through an insertion groove 34 formed in the same shape as the bottom surface of the punching machine 32. When the punching machine 32 is lowered while being closely installed and the product substitute paper A is inserted, a predetermined pattern is formed by perforation or bending.

In addition, a guide plate 28 for determining the seating position of the product replacement paper A on the upper surface of the support device 20a, 30a of the cutting device 20 and the press device 30 is provided by the fastener 28a. It is provided to adjust the position. Guide plate 28 is provided in two places so as to be transferred to the X, Y axis, respectively, the fixing bolt 28a (adjustment bolt in Figures 3a to 3c), including adjustment bolts, latches, and pins installed on the support tables 20a, 30a. It is fixed by the state) is applied. The guide plate 28 determines the seating position of the product replacement paper (A) on the support table (20a, 30a) of the cutting device 20 or the press device 30, the concept of jig in the field And learn the correction method according to the machining or press work error by adjusting the position of the guide plate 28.

In addition, the adhesive supply device 40 according to the present invention is located on another space recognition member 10, and installed so as to rotate on the storage unit 42 and the storage unit 42, the adhesive (B) is accommodated The roller 44 and the pedestal 46a formed so that the tip end of the roller 44 is partially exposed, the pedestal 46 closing the reservoir 42 and the pedestal 46 are installed on the pedestal 46. A drag plate 48 for pressing the surface is provided.

At this time, the roller 44 has an outer circumferential surface is formed in the form of a brush or sponge so that the adhesive (B) is easily absorbed during driving, and as shown in FIG. 5, the drag plate 48 is adjustable in the upper or lower surface of the pedestal 46. It is fixed by a fastener (not shown) including an adjustment bolt, a latch, and a mil pin to adjust the supply amount of the adhesive B while one side scrapes off the surface of the roller 44.

Accordingly, when the product replacement paper A is pushed or pulled in a state in which it is in close contact with the roller 44, the roller 44 is driven while being locked in the adhesive B accommodated in the storage 42, and thus the adhesive B is driven. It is applied to the bottom of the substitute paper (A).

In addition, the test plate 50 according to the present invention is located on another space recognition member 10, and the reference portion 52 for inspecting the attachment position of the product substitute paper A is displayed. The reference portion 52 is previously marked with perforations or lines in the same manner as the size and the attachment position of the training model, and the product replacement sheet through the reference portion with the inspection plate 50 coinciding with the base plate replacement paper A1 of the training result. It is determined whether or not the error in the size (A) and the mounting position of (A).

At this time, the inspection plate 50 forms a positioning portion 50a where the inspection plate 50 and the lower plate replacement paper A1 coincide with the lower plate replacement paper A1 for easier matching with the naked eye. In order to easily determine the test plate 50 is preferably formed of a transparent plate.

In addition, the standard mounting table 60 according to the present invention is provided with a pedestal 62 at the lower end so as to be seated on the space recognition member 10, the tongs 64 for fastening the work standard to the front end is provided. The standard book mounting stand 60 is installed at the edge position of the space recognition member 10 for performing the work requiring the work standard, and as shown in FIG.

And the teaching method using the above-described processing assembly training apparatus is a preparation step (S1), training line construction step (S2), cutting step (S3), press step (S4), assembly step (S5), inspection step (S6) Including the bar, the detailed description thereof will be described later.

7 is a block diagram sequentially showing a processing assembly training method according to the present invention, Figure 8a to 8b is a configuration diagram showing an enlarged example of performing an inspection step in performing the processing assembly training method according to the present invention.

1. Preparation

In the preparation step (S1) according to the present invention to determine the work order by extracting the training information including the structure, shape, dimensions of the training model.

The training model is to be completed by the trainee within a given time, and is made by attaching a product replacement paper (A) cut to a predetermined shape and size on the base plate replacement paper (A1), and the training is prepared in advance. Will be distributed. At this time, the trainees measure and record the training information including the structure, shape, and dimensions of the training model presented by each team, and then indirectly experience the preparation process for manufacturing the product in the field while determining the work order suitable for the training model. As an example, in processing the product replacement paper (A) in consideration of the working conditions, including workability and productivity, after performing the cutting step (S3) to be described later, and then press step (S4), press step (S4) After deciding whether to perform the cutting step (S3) after the bar, in the following description, the cutting step (S3) is performed first, and then the press step (S4) will be described in the working sequence.

In this way, the priority of the cutting step (S3) and the pressing step (S4) is determined according to the working sequence of the preparation step (S1).

2. Practice line construction stage

Training line construction step (S2) according to the present invention is the space recognition member 10 and the cutting device 20, the press device 30, the adhesive supply device 40, according to the work order determined in the preparation step (S1), The inspection plate 50 and the standard book mounting table 60 are selectively placed and arranged.

The space recognizing member 10 arranges the necessary amount in the designated training space in order to set the installation position of the cutting device 20, the press device 30, the adhesive supply device 40, and the test plate 50 which will be described later. At this time, in consideration of the area and shape of the given practice space and workability, the space recognition member 10 may be selectively selected from among the linear array, the circular array, and the “U” shaped array as shown in FIG. Students will acquire concepts based on their utilization. At this time, care must be taken to prevent overlap between the space recognition members 10 so that more accurate space utilization can be cultured.

Subsequently, when the cutting device 20, the press device 30, the adhesive supply device 40, and the test plate 50 are installed along the arrangement of the space recognition member 10, the training line construction step is completed.

3. Cutting step

Cutting step (S3) according to the invention cut the product replacement paper (A) on the basis of the training information. Cutting step (S3) is to cut the product replacement paper (A) in the same shape as the training model using the cutting device 20, the guide plate provided on the support table (20a) of the cutting device 20 in advance ( 28) determines the seating position of the product replacement paper (A) by adjusting the position on the X, Y axis, and learns the jig setting method and concept according to mass production in the field.

At this time, the product replacement paper (A) is formed of a plate, easy to cut, including paper, aluminum sheet, or the adhesive surface is formed on one surface to prepare a sticker (A2) pre-processed in a specific shape and optionally used. It is difficult to process the shape using the cutting device for training (20) because the educator prepares in advance in the form of a sticker (A2) to provide a wider selection of more training models.

4. Press step

Press step (S4) according to the present invention forms a pattern on the product replacement paper (A) on the basis of the training information. Press step (S4) is punched or bent in the position set in the training model using the press device 30, the guide plate provided on the support table 30a of the press device 30 in advance as in the cutting step (28) determines the seating position of the product replacement paper (A) by adjusting the position on the X, Y axis, and learn the method and concept of the jig according to mass production in the field.

In addition, while the adhesive surface is formed on one surface in place of the product substitute paper (A) to prepare a sticker (A2) pre-processed in a specific shape to use selectively. It is difficult to process the shape using the training press device 30 for training because the instructor prepares in advance in the form of a sticker (A2) to provide a wider range of more training model selection.

5. Assembly Step

The assembling step (S5) according to the present invention is performed following the pressing step (S4), and attaches the product replacement paper A on the bottom plate replacement paper A1 based on the training information. Assembly step (S5) is a step to learn the concept of assembling the finished parts in the field, using the adhesive supply device 40 through the cutting step (S3) and pressing step (S4) product replacement paper is completed (A) Apply the glue including paste to the bottom and attach it on the bottom plate A1. At this time, the coating amount of the adhesive is adjusted by the pressing force of the drag plate 48 in close contact with the surface of the roller 44 in consideration of the adhesion time and the adhesive force to learn the sense according to the adjustment of the fixing force when welding or bolting in the field.

Here, the attachment position of the product substitute paper (A) is attached based on the training information extracted in the preparation step (S1).

6. Inspection Step

Inspection step (S6) according to the invention detects the error range and cause of the product replacement paper (A) by matching the test plate 50 on the bottom plate replacement paper (S5). The inspection step (S6) is placed on the space recognition member 10, the bottom plate replacement paper (A1) completed the assembly step (S5), with the test plate 50 on the bottom plate replacement paper (A1) Through the reference unit 52 determines the error according to the processing position and the mounting position of the product replacement paper (A), as well as detect the cause. Here, FIG. 8A shows a state where the attachment position of the product replacement paper A coincides with the reference unit 52, and FIG. 8B shows that the attachment position of the product replacement paper A is inconsistent with the reference unit 52. The failed state is shown.

And when the processing and attachment position of the product replacement paper (A) is inconsistent with the practice information, correct the error of the error occurs during the cutting step (S3), press step (S4), assembly step (S5) and allow tolerance Rerun until satisfied.

In this stage, a large number of team members share the roles and perform their tasks together, and the final results are gathered together to present their opinions. You will learn.

On the other hand, the application field of the processing assembly education can be utilized for education in a number of industries that require the processing assembly process, including the interior and exterior materials of the automobile, the case of home appliances.

1 is a block diagram showing the overall processing assembly training procedure according to the present invention.

Figure 2a to 2c is a block diagram showing a state in which the processing assembly training apparatus according to the present invention is arranged.

Figure 3a to 3c is a block diagram showing a cutting device of the processing assembly training apparatus according to the present invention.

Figure 4 is a block diagram showing a press apparatus of the processing assembly training apparatus according to the present invention.

Figure 5 is a block diagram showing an adhesive supply device of the processing assembly training apparatus according to the present invention.

Figure 6 is a block diagram showing a standard stand of the processing assembly training apparatus according to the present invention.

7 is a block diagram sequentially showing a processing assembly training method according to the present invention.

8a to 8b is an enlarged view showing an example of performing an inspection step in performing the processing assembly training method according to the present invention.

Claims (10)

A plurality of space recognition member 10 is provided to be seated on the floor in the form of a plate; Located on the space recognition member 10, the cutting device 20 is provided with a cutting blade 22 to cut the product replacement paper (A); Located on the other space recognition member 10, the press device 30 is provided with a punching machine 32 to form a pattern on the product replacement paper (A); Located on the another space recognition member 10, the storage portion 42, the adhesive (B) is accommodated, the roller 44 is installed to rotate on the upper portion of the storage portion 42, the roller 44 The inlet groove 46a is formed to partially expose the tip portion, and a pedestal 46 for closing the storage part 42 and a chisel plate 48 installed on the pedestal 46 to press the surface of the roller 44 are provided. Adhesive supply device 40; And And a test plate (50) positioned on the another space recognition member (10) and displaying a reference portion (52) for inspecting the attachment position of the product substitute paper (A). Educational hands-on device. The method of claim 1, The cutting device 20 is installed so that the cutting blade 22 is pivoted by a fixed blade 21 fixed on the support table (20a), and the support shaft 22a provided on the fixed blade (21). Process assembly training training apparatus characterized in that. The method of claim 1, The cutting device 20 is a compression bar 24 which is installed to pivot or move up and down by a support shaft 22a provided on the support table 20a, and slides on the compression bar 24 to the bottom surface. Cutting assembly assembly training training device, characterized in that the cutting block 26 is provided with a cutting block (22). The method of claim 1, The press device 30 has a support table 30a in which an installation groove 34 is formed so that the punching machine 32 is inserted, and a storage groove in which the product replacement paper debris A 'discharged from the punching machine 32 is collected. Process assembly training training device, characterized in that 36 is formed. The method according to any one of claims 1 to 4, The cutting device 20 and the press device 30, the guide plate 28 for determining the mounting position of the product replacement paper (A) on the upper surface of the support table (20a, 30a) is adjusted by the fastener (28a) Process assembly training training apparatus, characterized in that provided to be provided. The method of claim 1, Processing assembly, characterized in that the base 62 is provided on the lower end so as to be seated on the space recognition member 10, the standard mounting table 60 is provided with a forceps 64 for fastening the working standard at the front end. Educational hands-on device. A preparation step (S1) of determining a work order by extracting training information including a structure, a shape, and dimensions of the training model; Practice to selectively select and place the space recognition member 10, the cutting device 20, the press device 30, the adhesive supply device 40, the inspection plate 50, the standard mounting table 60 in accordance with the above work order Line construction step (S2); Cutting step (S3) for cutting the product replacement paper (A) based on the training information; Press step (S4) to form a pattern on the product replacement paper (A) based on the training information; An assembly step (S5) which is performed after the cutting step (S3) or the pressing step (S4), and attaches the product replacement paper (A) on the bottom plate replacement paper (A1) based on the training information; An inspection step (S6) of matching the inspection plate (50) on the bottom plate replacement paper (S5) to detect an error range and cause of the product replacement paper (A); And If the processing and attachment position of the product replacement paper (A) is inconsistent with the practice information, correct the error of the error occurs during the cutting step (S3), press step (S4), assembly step (S5) and the tolerance Process assembly assembly method characterized in that to perform again until satisfied. A preparation step (S1) of determining a work order by extracting training information including a structure, a shape, and dimensions of the training model; Practice to selectively select and place the space recognition member 10, the cutting device 20, the press device 30, the adhesive supply device 40, the inspection plate 50, the standard mounting table 60 in accordance with the above work order Line construction step (S2); Press step (S4) to form a pattern on the product replacement paper (A) based on the training information; Cutting step (S3) for cutting the product replacement paper (A) based on the training information; An assembly step (S5) which is performed after the pressing step (S4) or cutting step (S3) and attaches the product replacement paper (A) on the bottom plate replacement paper (A1) based on the training information; An inspection step (S6) of matching the inspection plate (50) on the bottom plate replacement paper (S5) to detect an error range and cause of the product replacement paper (A); And If the processing and attachment position of the product replacement paper (A) is inconsistent with the practice information, correct the error of the error occurs during the cutting step (S3), press step (S4), assembly step (S5) and the tolerance Process assembly assembly method characterized in that to perform again until satisfied. The method according to any one of claims 7 to 8, In the practice line construction step (S2), the space recognition member 10 is constructed by selectively selecting among a linear arrangement, a circular arrangement, and a "U" -shaped arrangement in consideration of the area, shape, and workability of the training space. Processing assembly training method. The method according to any one of claims 7 to 8, Process assembly assembly method characterized in that for using the sticker (A2) pre-processed in a specific shape while the adhesive surface is formed on one surface in place of the product substitute paper (A).

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