KR100844651B1 - The composition for anti vibration Sealer - Google Patents
The composition for anti vibration Sealer Download PDFInfo
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- KR100844651B1 KR100844651B1 KR1020060070444A KR20060070444A KR100844651B1 KR 100844651 B1 KR100844651 B1 KR 100844651B1 KR 1020060070444 A KR1020060070444 A KR 1020060070444A KR 20060070444 A KR20060070444 A KR 20060070444A KR 100844651 B1 KR100844651 B1 KR 100844651B1
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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Abstract
본 발명은 제진 실러 조성물에 관한 것으로서, 더욱 상세하게는, 가소제, 충전제, 발포제, 수분흡수제, 안정제, 및 점착부여제를 함유하는 제진 실러 조성물에 특정의 분자량을 가진 변성에폭시 수지와 글리시딜 에폭시 수지를 특정의 비로 함유한 제진 실러로서 기존 아스팔트계의 자동화 기기의 적용불가, 낮은 접착성, 고온 경화 시 유분이 유출되는 문제점을 개선하여 자동화 기기를 이용하여 도포가 용이하고, 특히 본 발명을 이용한 제진 시트를 자동차 부품에 부착 시 부착 성능이 우수한 효과를 가진 제진 실러 조성물에 관한 것이다.The present invention relates to a vibration damper composition, and more particularly, a modified epoxy resin and glycidyl epoxy having a specific molecular weight in a vibration damper composition containing a plasticizer, a filler, a foaming agent, a water absorbent, a stabilizer, and a tackifier. As a damping sealer containing a resin in a specific ratio, it is not easy to apply the existing automation equipment of asphalt-based, low adhesiveness, improves the problem of oil leakage during high temperature curing, and is easy to apply using the automation equipment, in particular, using the present invention. The present invention relates to a vibration damping sealer composition having an excellent adhesion performance when the vibration damping sheet is attached to an automobile part.
제진 실러, 에폭시, 접착성, 발포, 차음성 Damping Sealer, Epoxy, Adhesive, Foam, Sound Insulation
Description
본 발명은 제진 실러 조성물에 관한 것으로서, 더욱 상세하게는, 가소제, 충전제, 발포제, 수분흡수제, 안정제, 및 점착부여제를 함유하는 제진 실러 조성물에 특정의 분자량을 가진 변성에폭시 수지와 글리시딜 에폭시 수지를 특정의 비로 함유한 제진 실러로서 기존 아스팔트계의 자동화 기기의 적용불가, 낮은 접착성, 고온 경화 시 유분이 유출되는 문제점을 개선하여 자동화 기기를 이용하여 도포가 용이하고, 특히 본 발명을 이용한 제진 시트를 자동차 부품에 부착 시 부착 성능이 우수한 효과를 가진 제진 실러 조성물에 관한 것이다.The present invention relates to a vibration damper composition, and more particularly, a modified epoxy resin and glycidyl epoxy having a specific molecular weight in a vibration damper composition containing a plasticizer, a filler, a foaming agent, a water absorbent, a stabilizer, and a tackifier. As a damping sealer containing a resin in a specific ratio, it is not easy to apply the existing automation equipment of asphalt-based, low adhesiveness, improves the problem of oil leakage during high temperature curing, and is easy to apply using the automation equipment, in particular, using the present invention. The present invention relates to a vibration damping sealer composition having an excellent adhesion performance when the vibration damping sheet is attached to an automobile part.
도로를 달리는 자동차에 있어 진동과 소음은 줄여나가야 하는 과제로 오랫동안 관심을 받아온 분야이다. 이러한 진동과 소음을 줄여나가기 위해 타이어, 쇼바, 및 차체구조 등의 다양한 분야에서 연구가 진행되어 왔으며 꾸준히 진행되고 있다. 이러한 분야 중 진동 제어 및 방음 효과를 부여하는 것이 제진 실러이며, 기존 자동차에 시트 형태로 장착되어 자동차내 도장 오븐의 열에 의해 열융착됨으로서 진동 및 방음성능을 발휘하게 되는 것이다. 이러한 제품으로 가장 많 이 사용되고 있는 것이 아스팔트 타입의 제진 실러이다. Vibration and noise in road vehicles have long been a concern as a challenge to reduce. In order to reduce such vibration and noise, researches have been conducted in various fields such as tires, shovars, and body structures, and are being steadily progressed. Vibration control and soundproofing effect in this field is to provide a vibration damping sealer, and is mounted on the existing vehicle in the form of a sheet is heat-sealed by the heat of the paint oven in the car to exhibit the vibration and soundproofing performance. The most popular type of these products is the asphalt type vibration damper.
상기 아스팔트 타입의 제진 실러의 주성분은 아스팔트피치로서 석유의 부산물 중 하나이며, 아스팔트 피치 시트는 점착성이 매우 강하기 때문에 시트표면 위에 수작업 시 장갑이나 손에 탈부착 시 오염을 방지하기 위해 탈크로 코팅시켜 이를 억제시키고 있다. 그러나 코팅된 탈크는 수작업 시 작업장내 분진으로 대기오염을 유발시키고 작업자의 인체에 흡수되며, 차량바디에 부착되어 오염을 유발시킨다. 또한 아스팔트피치는 도장공정 중 고온 오븐통과 시 유분이 발생하여 페인트 도장 시 문제점이 발생한다.The main component of the asphalt type vibration damping sealer is one of the by-products of petroleum as an asphalt pitch. As the asphalt pitch sheet is very sticky, it is suppressed by coating with talc to prevent contamination when attaching to gloves or hands when the manual work is applied on the sheet surface. I'm making it. However, the coated talc causes air pollution by the dust in the workplace during work and is absorbed by the human body of the worker, and is attached to the vehicle body to cause pollution. In addition, asphalt pitch is generated during the coating process during the high temperature oven barrel oil during the painting process.
이에, 본 발명자들은 제진 실러의 제진성, 방음성, 차음성 및 철판 강성 등 기계적 물성을 향상과 자동화 기기의 적용불가, 낮은 접착성, 고온 경화 시 유분이 유출되는 문제점을 개선시키고자 한다.Accordingly, the present inventors aim to improve the mechanical properties such as vibration damping, soundproofing, sound insulation, and steel sheet stiffness of the vibration damping sealer, and the problem that oil is leaked during application of an automated device, low adhesion, and high temperature curing.
그 결과 특정의 분자량을 가진 에폭시 수지와 가소제, 충전제, 발포제, 수분흡수제, 안정제, 및 점착부여제를 용융 혼합하여 조성물을 제조함으로써 본 발명을 완성하였다.As a result, the present invention was completed by melting and mixing an epoxy resin having a specific molecular weight with a plasticizer, a filler, a foaming agent, a moisture absorbent, a stabilizer, and a tackifier to prepare a composition.
따라서 본 발명은, 낮은 접착성, 고온 경화 시 유분이 유출되는 문제점이 개선되며 분무식으로 자동화 기기에 사용이 가능한 제진 실러 조성물을 제공하는 것을 목적으로 한다.Accordingly, an object of the present invention is to provide a damping sealer composition which can be used in an automated device by spraying and improving the problem of low adhesion, oil leakage during high temperature curing.
본 발명은, 가소제, 충전제, 발포제, 수분흡수제, 안정제, 및 점착부여제를 함유하는 제진 실러 조성물에 있어서,The present invention relates to a vibration damper composition comprising a plasticizer, a filler, a foaming agent, a water absorbent, a stabilizer, and a tackifier,
상기 제진 실러 조성물에To the vibration damping composition
분자량 2000 ~ 5000인 변성에폭시 수지와 분자량 6000 ~ 10000인 글리시딜에테르형 에폭시수지가 20 : 15 ~ 30 : 20 중량비로 함유된 에폭시 수지 35 ~ 50 중량%를 사용하며, 가소제 10 ~ 15 중량%, 충전제 10 ~ 15 중량%, 발포제 2 ~ 5 중량%, 수분흡수제 1 ~ 5 중량%, 안정제 1 ~ 5 중량%, 점착부여제 5 ~ 10 중량%를 사용하는 제진 실러 조성물에 그 특징이 있다.A modified epoxy resin having a molecular weight of 2000 to 5000 and a glycidyl ether type epoxy resin having a molecular weight of 6000 to 10000 is used in an amount of 20 to 15 to 30:20 by weight of 35 to 50 wt% of an epoxy resin, and a plasticizer of 10 to 15 wt% It is characterized by a vibration damper composition using 10 to 15% by weight of filler, 2 to 5% by weight of foaming agent, 1 to 5% by weight of water absorbent, 1 to 5% by weight of stabilizer, and 5 to 10% by weight of tackifier.
이와 같은 본 발명을 더욱 상세하게 설명하면 다음과 같다.The present invention will be described in more detail as follows.
본 발명은 가소제, 충전제, 발포제, 수분흡수제, 안정제, 및 점착부여제를 함유하는 제진 실러 조성물에 특정의 분자량을 가진 변성에폭시 수지와 글리시덜 에폭시 수지를 특정의 비로 함유한 제진 실러 조성물로, 자동화 기기의 적용불가, 낮은 접착성, 고온 경화 시 유분이 유출되는 문제점을 개선하여 자동화 기기를 이용하여 도포가 용이하고, 특히 본 발명을 이용한 제진 시트를 자동차 부품에 부착 시 부착 성능이 우수한 효과를 가진 제진 실러 조성물에 관한 것이다. The present invention relates to a vibration suppression sealer composition comprising a modified epoxy resin having a specific molecular weight and a glycidyl epoxy resin in a specific ratio in a vibration suppression sealer composition containing a plasticizer, a filler, a foaming agent, a water absorbent, a stabilizer, and a tackifier. It is not easy to apply automation equipment, low adhesiveness and oil spills at high temperature, so it is easy to apply by using automation equipment. It relates to a vibration damping sealer composition.
이러한 본 발명의 제진 실러 조성물에 대하여 보다 구체적으로 설명하면 다음과 같다.Referring to such a vibration damper composition of the present invention in more detail as follows.
본 발명에서 사용하는 에폭시 수지는 제진 실러 성분의 주성분이며, 그 사용량은 35 ~ 54 중량% 이며, 35 중량% 미만 시 차음성, 제진성, 충격성, 전단강도, 내식성 물성이 저하하고, 54 중량% 초과 시 수축율 증가, 점도 상승으로 작업성 저하의 문제점이 발생한다. 분자량이 2000 ~ 5000인 변성 에폭시 수지와 분자량 6000 ~ 10000인 글리시딜에테르형 에폭시 수지가 20 : 15 ~ 34 : 20 중량비로 함유된 것을 사용 하며, 상기 변성 에폭시 수지의 분자량이 2000 미만 시 조성물 장기간 방치 시 점도가 상승하여 작업성 저하가 발생하고, 5000 초과 시경화온도가 상승하는 문제점이 발생하며, 상기 글리시딜에테르형 에폭시 수지의 분자량이 6000 미만 시 조성물 장기간방치 시 점도가 상승하여 작업성저하가 발생하고, 10000초과 시 경화온도가 상승하는 문제점이 문제점이 발생한다. 상기 변성 에폭시 수지와 글리시딜에테르형 에폭시 수지는 20 : 15 ~ 34 : 20 중량비로 함유하며 20 : 15미만 시 강도물성저하와 차음성, 제진성, 충격성, 전단강도가 저하되고, 34 : 20 초과 시 수출율 증가와 점도 상승으로 작업성이 저하되는 문제점이 발생한다.Epoxy resin used in the present invention is the main component of the damping sealer component, the amount of use is 35 to 54% by weight, when less than 35% by weight, sound insulation, vibration damping, impact, shear strength, corrosion resistance physical properties are lowered, 54% by weight If exceeded, the shrinkage rate increases and the viscosity rises, resulting in a decrease in workability. A modified epoxy resin having a molecular weight of 2000 to 5000 and a glycidyl ether type epoxy resin having a molecular weight of 6000 to 10000 are used at a weight ratio of 20:15 to 34:20, and when the molecular weight of the modified epoxy resin is less than 2000, the composition is long-term. When left to stand, the viscosity rises and workability decreases, and when the curing temperature exceeds 5000, a problem arises, and when the molecular weight of the glycidyl ether type epoxy resin is less than 6000, the viscosity increases when the composition is left for a long time. Deterioration occurs, and the problem occurs that the curing temperature rises when it exceeds 10000. The modified epoxy resin and glycidyl ether type epoxy resin is contained in a weight ratio of 20: 15 ~ 34: 20, when the strength is less than 20: 15, the sound properties, sound insulation, vibration damping, impact, shear strength is lowered, 34: 20 If exceeded, the increase of export rate and the increase of viscosity may cause deterioration of workability.
본 발명에서 사용하는 가소제는 스프레이 도포형 발포 제진재의 차량 플로워 등에 도포 시 스페레이 작업성과 물리적 성능을 양호하게 하기 위해 첨가하며, 그 사용량은 10 ~ 15 중량%이며, 10 중량% 미만 시 스프레이 작업성이 떨어지고, 15 중량% 초과 시 충격강도, 전단강도와 같은 강도물성이 떨어지는 문제점이 발생한다. 상기 가소제는 에폭시계 소야빈오일, 디이소노닐프탈레이트계 및 폴리에스테르계 가소제 등 중에서 선택된 1 종 또는 2 종 이상의 혼합물을 사용한다.The plasticizer used in the present invention is added to improve the spray workability and physical performance when applied to the vehicle floor of the spray-coated foamed vibration damper, the amount of the use is 10 to 15% by weight, spraying when less than 10% by weight The property is inferior, and when more than 15% by weight, problems such as impact strength and shear strength are inferior. The plasticizer uses one kind or a mixture of two or more kinds selected from epoxy type soya bean oil, diisononyl phthalate type, and polyester type plasticizer.
본 발명에서 사용하는 충전제는 제진성과 차음성을 보다 더 높혀주기 위해 사용하며, 그 사용량은 10 ~ 15 중량%이며, 10 중량% 미만 시 스프레이 작업성과 차음성, 제진성이 떨어지고, 15 중량% 초과 시 충격강도, 전단강도 물성이 떨어지는 문제점이 발생한다. 상기 충전제는 탄산칼슘, 수산화 알루미늄, 황산바륨, 클레이, 실리카, 및 마이카 등 중에서 선택된 1 종 또는 2 종 이상의 혼합물을 사용한다.The filler used in the present invention is used to increase the damping and sound insulation even more, the amount of use is 10 to 15% by weight, less than 10% by weight spray workability, sound insulation, vibration damping, 15% by weight If exceeded, the impact strength and shear strength properties are poor. The filler uses one or a mixture of two or more selected from calcium carbonate, aluminum hydroxide, barium sulfate, clay, silica, mica and the like.
본 발명에서 사용하는 발포제는 무게 감소를 위해 도포형 발포제진 실러가 경화 후 30 ~ 50 % 발포될 수 있기 위해 사용하고, 그 사용량은 2 ~ 5 중량% 이며, 2 중량% 미만 시 발포율 저하로 무게감소를 달성할 수 없고, 5 중량% 초과 시 과 발포로 충격강도, 전단강도 물성이 떨어지는 문제점이 발생한다. 상기 발포제는 클로즈드 셀로서 발포율이 일정하며, 경화 시 외관이 우수한 아크릴로니트릴을 사용한다.The foaming agent used in the present invention is used in order to reduce the weight of the coated foaming sealer to be foamed after curing 30 to 50%, the amount used is 2 to 5% by weight, when less than 2% by weight decreases the foaming rate The weight loss cannot be achieved, and when the content exceeds 5% by weight, the impact strength and the shear strength properties deteriorate due to foaming. The blowing agent is a closed cell using a constant foaming rate, acrylonitrile having excellent appearance when curing.
본 발명에서 사용하는 수분흡수제는 수분을 제거하기 위해 사용하며, 그 사용량은 1 ~ 5 중량% 범위로 사용하며, 1 중량% 미만 시 수분억제기간이 짧아 저장안정성의 문제가 발생하고, 5 중량% 초과 하면 조성물 경화 시 심한 백화현상이 발생하고, 강도물성 저하의 문제점이 발생한다. 상기 수분흡수제는 수분과의 발열온도가 90 ℃ 이상 유지되어야 장기간 저장 시에도 수분억제 할 수 있는 순도가 높고, 우수한 산화칼슘을 사용한다.Water absorbent used in the present invention is used to remove the water, the amount of use is used in the range of 1 to 5% by weight, when less than 1% by weight of water shortening period occurs short storage stability problem, 5% by weight When exceeded, severe whitening occurs when the composition is cured, and problems of lowering strength properties occur. The moisture absorbent uses a high purity and excellent calcium oxide to inhibit moisture even when stored for a long time when the exothermic temperature with moisture is maintained at 90 ° C. or higher.
본 발명에서 사용하는 안정제는 조성물의 안정과 변색, 노화방지를 위해 사용하고, 그 사용량은 1 ~ 5 중량% 이며, 1 중량% 미만 시 변색, 노화가 발생하고, 5 중량% 초과 시 조성물의 경화를 억제로 미경화 문제점이 발생한다. 상기 안정제는 바륨, 아연, 칼슘, 납, 및 주석 등의 유기산 금속염을 사용한다.Stabilizers used in the present invention are used for the stability of the composition, discoloration, anti-aging, the amount of use is 1 to 5% by weight, discoloration, aging occurs when less than 1% by weight, curing of the composition when more than 5% by weight Uncured problem occurs with suppression. The stabilizer uses organic acid metal salts such as barium, zinc, calcium, lead, and tin.
본 발명에서 사용하는 점착부여제는 판넬과의 부착을 위해 사용하며 그 사용량은 5 ~ 10 중량%를 사용하며, 5 중량% 미만 시 판넬과의 부착력이 떨어져 강도물성이 떨어지게 되고, 10 중량% 초과 시 판넬과의 부착력은 우수하나 조성물 장기간 방치 시 점도가 상승하여 스프레이 작업성을 저해하는 문제점이 발생한다. 상기 점착부여제는 브록키드 이소시안네이트계, 디시안 디아마이드계, 폴리아민계, 및 에폭시 수지계 등 중에서 선택된 1 종 또는 2 종 이상의 혼합물을 사용한다.The tackifier used in the present invention is used for attachment to the panel, and the amount of the tackifier is used in an amount of 5 to 10% by weight, and when less than 5% by weight, the adhesion property to the panel is reduced, resulting in a drop in strength and more than 10% by weight. Adhesion with the panel is excellent, but when the composition is left for a long time, the viscosity increases, causing a problem of impairing spray workability. The tackifier is used one or a mixture of two or more selected from among the brokyd isocyanate-based, dicyanic diamide-based, polyamine-based, epoxy resin-based and the like.
본 발명의 실시 방법은 현대자동차 시험규격 MS 721-60에 준하여 시험편을 작성하여 평가를 하였다.In the implementation method of the present invention, test specimens were prepared and evaluated according to Hyundai Motor Test Specification MS 721-60.
이하, 본 발명을 다음의 실시예에 의거하여 더욱 상세히 설명하겠는바 본 발명이 실시예에 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail based on the following examples, but the present invention is not limited to the examples.
실시예 1, 비교예 1 ~ 2Example 1, Comparative Examples 1 and 2
아래 표 1에 나타낸 바와 같이 각 조성물을 MS 721-60 규격으로 시험편을 제작하여 140 ~ 150 ℃ 에서 용융시켜 제진 실러 조성물을 제조 하였고 아래 표 2에 나타낸 시험 방법에 의하여 시험 후 그 결과를 표 2에 나타내었다. 또한 표 3은 상기 실시예 1과 비교예 1, 2의 제진성 시험편 230 × 15 mm 전착 강판에 Wet 2 mm두께로 도포하였고 경화온도 150 ℃ × 20분 1회 140 ℃ × 20분 1회 경화하였고 경화 후 24시간 후 제진성을 측정하여 평균값을 산출하였다. As shown in Table 1 below, the test pieces were prepared according to the MS 721-60 standard and melted at 140 to 150 ° C. to prepare a vibration damper composition, and the test results according to the test methods shown in Table 2 below are shown in Table 2 below. Indicated. In addition, Table 3 was applied to the damping test specimen 230 × 15 mm electrodeposited steel sheet of Example 1 and Comparative Examples 1 and 2 with a thickness of Wet 2 mm and the curing temperature was 150 ℃ × 20 minutes once 140 ℃ × 20 minutes once After 24 hours of hardening, vibration damping was measured and an average value was calculated.
종합하면, 상기 표 2 ~ 3에 나타낸 바와 같이, 제진 실러 조성물은 전단접착강도, 차음성 등의 기계적 물성이 향상되었다.In summary, as shown in Tables 2 to 3, the damping sealer composition improved mechanical properties such as shear adhesion strength and sound insulation.
상기에서 상술한 바와 같이, 본 발명의 제진 실러 조성물은 차량 주행 시 진동을 감쇄시킬 수 있는 제진 성능과 외부로부터 소음을 차단하는 차음성능, 그리고 철판의 강성을 향상시키는 내구성능이 우수하고, 종래의 아스팔트 작업환경 오염과 생산 품질 저하 등을 해결할 수 있다.As described above, the damping sealer composition of the present invention has excellent vibration damping performance that can attenuate vibrations when driving a vehicle, sound insulation performance that blocks noise from the outside, and durability that improves the rigidity of the steel sheet, and conventional asphalt Contamination of working environment and deterioration of production quality can be solved.
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KR20160050915A (en) | 2014-10-31 | 2016-05-11 | 현대자동차주식회사 | Filler and The Composition for anti vibration Sealer containing the Filler |
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JPS5971338A (en) | 1982-10-19 | 1984-04-23 | Toray Ind Inc | Thermoplastic resin foam |
JPH02238017A (en) * | 1989-03-13 | 1990-09-20 | Asahi Chem Ind Co Ltd | Epoxy resin composition |
US5223558A (en) | 1990-01-22 | 1993-06-29 | The Dow Chemical Company | Process for preparation of high-molecular-weight epoxy dimer acid ester resin |
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JPS5971338A (en) | 1982-10-19 | 1984-04-23 | Toray Ind Inc | Thermoplastic resin foam |
JPH02238017A (en) * | 1989-03-13 | 1990-09-20 | Asahi Chem Ind Co Ltd | Epoxy resin composition |
US5223558A (en) | 1990-01-22 | 1993-06-29 | The Dow Chemical Company | Process for preparation of high-molecular-weight epoxy dimer acid ester resin |
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KR20160050915A (en) | 2014-10-31 | 2016-05-11 | 현대자동차주식회사 | Filler and The Composition for anti vibration Sealer containing the Filler |
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