KR100813221B1 - Method for manufacturing a ornamental penel and the penel produced thereby - Google Patents

Abstract

A decoration panel manufacturing method and a panel produced by the same are provided to express the peculiar exterior appearance of the panel by connecting and fixing panel pieces with denting a contact portion between the panel pieces adjacent to each other. A decoration panel manufacturing method comprises the steps of: forming a cut line on the surface of a panel of the predetermined width and length(S110); cutting the panel along the cut line(S120); cutting cushioning materials corresponding to each shape of several panel pieces and processing the surface of the cushioning material in a curved form(S130); attaching each cushioning material on the corresponding panel piece(S140); covering the surface of the cushioning material with a decoration cloth and fixing the rim of the decoration cloth on the back side of the panel piece(S150); and forming one panel by assembling several panel pieces according to the shape of a first design and connecting and fixing the back sides of the panel pieces to each other in order to make a contact portion between the panel pieces recessed(S160).

Description

Method for manufacturing a ornamental penel and the penel produced thereby}

1 is a flow chart showing a manufacturing process of the decorative panel according to the first embodiment of the present invention,

2a to 2f is a process flow diagram showing a manufacturing process of the decorative panel according to the first embodiment of the present invention,

3 is a flow chart showing a manufacturing process of the decorative panel according to a second embodiment of the present invention,

4a to 4e is a process flow diagram showing the manufacturing process of the decorative panel according to the second embodiment of the present invention,

5 is a front view showing a decorative panel according to an embodiment of the present invention.

<Explanation of symbols for the main parts of the drawings>

100: panel 110: plate

111: cutting line 112: sheet piece

120: cushioning material 130: decorative cloth

140: connecting needle

The present invention relates to a decorative panel manufacturing method and a panel thereof, and more particularly to a decorative panel manufacturing method and a panel that can double the decorative properties of the installation place by highlighting the sense of volume and three-dimensional.

In general, the interior wall of the building can give people aesthetics and psychological stability through the interior, and in particular, in the case of commercial use, it can increase the added value of the goods according to the interior.

Accordingly, in the related art, the wall surface is painted with wallpaper of various patterns, or a coating effect such as paint or a tile is applied to obtain a decorative effect.

However, such a conventional wall decoration did not exhibit a three-dimensional sense efficiently such that the overall design or painting is expressed on a flat surface, giving a simple and flat feeling to the wall and having no clear outline.

Accordingly, the present invention has been made in view of the above-mentioned problems, and an object of the present invention is to provide a decorative panel manufacturing method and a panel that can double decorativeness by creating a realistic volume and various three-dimensional feelings. will be.

In order to achieve the above object, the present invention is a pattern forming process for forming a cutting line pattern on the surface of the plate having a constant width and length; A plate cutting process of cutting the plate having undergone the pattern forming process along a cutting line of the pattern; A cushioning material processing step of cutting the cushioning material to conform to the shape of each of the various pieces of sheet material formed by the sheet cutting process, and processing the surface of the cushioning material into a curved shape; A cushioning material attaching step of attaching each cushioning material that has been subjected to the cushioning material processing step to a corresponding piece of sheet material; A decorative cloth fixing step of wrapping the surface of the cushioning material subjected to the cushioning material attaching process with a decorative cloth and fixing the edge of the decorative cloth to the back surface of the piece of sheet material; The various pieces of plate that have undergone the decoration cloth fixing process are assembled in the form of the original pattern, and the back sides of the pieces of plate are connected to each other so as to form a recessed shape between one plate piece and another adjacent piece of the plate piece. It provides a decorative panel manufacturing method characterized in that it comprises a plate piece assembly step of assembling into a single panel.

In addition, according to another embodiment of the present invention, a plate cutting process of cutting a plate having a certain width and length in accordance with a specific type of pattern using an automatic cutting machine such as a laser cutting machine; A cushioning material processing step of cutting the cushioning material to conform to the shape of each of the various pieces of sheet material formed by the sheet cutting process, and processing the surface of the cushioning material into a curved shape; A cushioning material attaching step of attaching each cushioning material that has been subjected to the cushioning material processing step to a corresponding piece of sheet material; A decorative cloth fixing step of wrapping the surface of the cushioning material subjected to the cushioning material attaching process with a decorative cloth and fixing the edge of the decorative cloth to the back surface of the piece of sheet material; The various pieces of plate that have undergone the decoration cloth fixing process are assembled in the form of the original pattern, and the back sides of the pieces of plate are connected to each other so as to form a recessed shape between one plate piece and another adjacent piece of the plate piece. It provides a decorative panel manufacturing method characterized in that it comprises a plate piece assembly step of assembling into a single panel.

In addition, according to another embodiment of the present invention, the surface of the various pieces of the plate divided in a particular form, the surface of each of the cushioning material is processed in a curved shape, and the edge of the decorative cloth wrapped around the surface of the cushioning material pieces We assemble several pieces of the board in the original specific form by fixing them to the back of the board, and connect the back pieces of the board pieces together to form a recessed shape where one piece of the piece and the adjacent pieces of the other pieces of the adjacent pieces form a recessed shape. Provided is a decorative panel characterized in that the panel is assembled.

Hereinafter, the configuration according to each embodiment of the present invention will be described in more detail with reference to the accompanying drawings.

Prior to this, terms to be described below are defined in consideration of functions in the present invention, and it is to be understood that the concept is to be interpreted as a concept and inherent commonly used meanings consistent with the technical spirit of the present invention.

In addition, in describing the present invention, if it is determined that the detailed description of the related known functions or configurations may obscure the gist of the present invention, the detailed description thereof will be omitted.

<First Embodiment>

1 is a flow chart showing a manufacturing process of the decorative panel according to the first embodiment of the present invention, Figures 2a to 2f is a process flow diagram showing a manufacturing process of the decorative panel according to the first embodiment of the present invention, as shown As described above, the method for manufacturing a decorative panel according to the first embodiment of the present invention is a pattern forming process (S110), a sheet cutting process (S120), a cushioning process (S130), a cushioning material attaching process (S140), a decorative cloth fixing process (S150). ), Made of roughly the plate assembly process (S160).

(1) pattern forming process (S110)

As shown in Figure 2a, the pattern forming process (S110) is a process of forming a cut line 111 pattern of a particular shape on the surface of the plate member 110 having a constant width and length, a conventional printing machine, silk, nylon A flat screen printing machine that prints a printed object using a mesh screen made of stainless steel, or the like, directly prints or sketches a cut line 111 on the surface of the sheet, representing various shapes, letters, and trademarks. It can be formed by hand.

Here, the pattern forming process may be implemented by attaching a separate drawing paper on which the cut line 111 of the specific shape is printed on the surface of the plate 110.

(2) Sheet Cutting Process (S120)

As shown in FIG. 2B, the plate cutting process S120 includes a plate 110 having a cut line 111 pattern formed on a surface thereof by the pattern forming step S110. As a process of cutting and dividing accordingly, a cutting operation can be performed simply using a cutting tool, such as a normal automatic cutting machine or a saw.

(3) Cushion material processing process (S130)

As shown in Figure 2c, the cushioning material processing step (S130) is to cut the cushioning material 120 to match the shape of each of the various pieces of plate 112 formed by the plate cutting process (S120), the cushioning material 120 As a process of processing the surface of the curved surface shape, it is possible to perform the cutting operation neatly by using a cutting tool such as a conventional automatic cutting machine or cutter.

In addition, the surface of the cushion member 120 can be processed into a curved surface through manual work. The cushion member 120 preferably uses a sponge made of an elastic sponge-like porous material while absorbing and mitigating an impact from the outside.

(4) Cushion material attachment process (S140)

As shown in FIG. 2D, the cushioning material attaching process S140 is a process of attaching each cushioning material 120 that has passed through the cushioning material processing step S130 to a piece of plate material 112 having the same shape. An adhesive is applied to the back surface, and the adhesive is applied to the surface of the plate piece 112 while pressing, and then dried at room temperature for a predetermined time so as to be firmly fixed to each other.

(5) Decorative cloth fixing process (S150)

As shown in Figure 2e, the decorative cloth fixing step (S150) wraps the surface of the cushioning material 120 fixed to the sheet piece 112 by the cushioning material attachment process (S140) with a decorative cloth 130, the decoration As a process of fixing the edge of the cloth 130 to the back surface of the plate piece 112, various decorative fabrics 130 of colors and patterns suitable for the shape or image of the article or animal or plant represented in the figure may be used, and a stapler By using a fixing tool such as a plurality of connecting needles 140 along the rim of the decorative cloth 130 to be firmly fixed to the piece of plate 112, the decorative cloth 130 can be maintained in a tight state. .

Here, the thickness of the decorative cloth 130 is preferably provided to be 1/2 of the thickness of the cutting line 111 is removed by the plate cutting process (S120). This is to ensure that the various pieces of plate 112 connected to each other by the plate assembly process (S160) can be woven stably and easily in the form of the original design.

(6) sheet piece assembly process (S160)

As shown in Figure 2f, the plate assembly process (S160) is a combination of the various pieces of plate 112 through the decorative cloth fixing step (S150) in the form of the original design, the other plate adjacent to one plate piece As a process of assembling the back surface of the pieces of the sheet to be connected to each other so as to form a recessed portion of the pieces to form a panel, a plurality of connecting needles 140 using a fixing tool such as a stapler The piece 112 and the other adjacent piece of plate 112 can be driven to connect with each other to maintain a firmly fixed state without flow.

In the decorative panel 100 manufactured by the manufacturing method as described above, each plate piece 112 maintains a convex protruded state by the cushioning material 120 and the decoration cloth 130, and several plate pieces 112 are mutually different. That is, the joint portion, that is, the portion corresponding to the cutting line 111 of the plate member 110 has a recessed shape, through which the volume and three-dimensional feeling of the panel 100 can be further emphasized, thereby increasing the decorativeness.

Second Embodiment

3 is a flowchart illustrating a manufacturing process of the decorative panel according to the second embodiment of the present invention, Figures 4a to 4e is a process flow diagram showing a manufacturing process of the decorative panel according to the second embodiment of the present invention, as shown As described above, the method for manufacturing a decorative panel according to the second embodiment of the present invention includes a sheet cutting process (S210), a cushioning processing process (S220), a cushioning material attaching process (S230), a decorative cloth fixing process (S240), and a plate assembly process (S250). It is roughly divided into

Here, since the components having the same function as the above-described first embodiment exhibit the same or similar working effects as those of the first embodiment, detailed description thereof will be omitted by using the same reference numerals as the first embodiment.

(1) Sheet Cutting Process (S210)

As shown in Figure 4a, the plate cutting process (S210) is a process of cutting and dividing the plate 110 having a predetermined width and length according to a specific type of pattern using an automatic cutting machine such as a laser cutting machine, a conventional laser By using a computer numerical control method, such as a cutting machine, the automatic cutting machine may be used to quickly and smoothly cut the plate 110 by receiving numerical data corresponding to the drawing.

Plate cutting process (S210) using such an automatic cutting machine can be freely changed in the software through a control program to reduce the manufacturing cost of the panel 100 and to maximize the production efficiency.

(2) Cushion material processing process (S220)

As shown in Figure 4b, the cushioning material processing step (S220) is to cut the cushioning material 120 to match the shape of each of the various pieces of plate 112 formed by the plate cutting process (S210), the cushioning material 120 As a process of processing the surface of the curved surface shape, it is possible to perform a cutting operation neatly by using a cutting tool such as an automatic cutting machine or a cutter of a computer numerical control method such as a conventional laser cutting machine.

Here, the cutting step (S220) of the cushion material may be performed simultaneously in a state in which the plate member 110 and the cushion member 120 are folded to each other in the plate cutting process (S210).

In addition, the surface of the cushion member 120 can be processed into a curved surface through manual work. The cushion member 120 preferably uses a sponge made of an elastic sponge-like porous material while absorbing and mitigating an impact from the outside.

(3) Cushion material attachment process (S230)

As shown in FIG. 4C, the cushioning material attaching process S230 is a process of attaching each cushioning material 120 that has undergone the cushioning processing S220 to a piece of plate material 112 having the same shape. An adhesive is applied to the back surface, and the adhesive is applied to the surface of the plate piece 112 while pressing, and then dried at room temperature for a predetermined time so as to be firmly fixed to each other.

(4) Decorative fabric fixing process (S240)

As shown in Figure 4d, the decorative cloth fixing process (S240) wraps the surface of the cushioning material 120 fixed to the sheet piece 112 by the cushioning material attachment process (S230) with a decorative cloth 130, As a process of fixing the edge of the decorative fabric 130 to the back surface of the plate piece 112, it is possible to use a variety of decorative cloth 130 of the color and pattern to match the shape or image of the article or animal or plant represented in the figure, By using a fixing tool such as a stapler, a plurality of connecting needles 140 may be firmly fixed to the plate piece 112 along the edge of the decorative fabric 130 to maintain the tension of the decorative fabric 130. .

Here, the thickness of the decorative cloth 130 is preferably provided to be 1/2 of the thickness of the cutting line 111 is removed by the plate cutting process (S210). This is to ensure that the various pieces of plate 112 connected to each other by the plate assembly process (S250) can be stably and easily assembled in the form of the original design.

(5) Plate assembly process (S250)

As shown in Figure 4e, the plate assembly process (S250) is a combination of the various pieces of plate 112 through the decoration cloth fixing step (S240) in the form of the original design, the other plate adjacent to one plate piece As a process of assembling the back surface of the pieces of the sheet to be connected to each other so as to form a recessed portion of the pieces to form a panel, a plurality of connecting needles 140 using a fixing tool such as a stapler The piece 112 and the other adjacent piece of plate 112 can be driven to connect with each other to maintain a firmly fixed state without flow.

The decorative panel 100 manufactured by the manufacturing method as described above maintains a state in which each piece of plate 112 is convexly protruded by the cushioning material 120 and the decoration cloth 130, and several pieces of plate 112 are formed. The joint parts that contact each other, that is, the portion corresponding to the cutting line 111 of the plate member 110 is recessed in shape, thereby increasing the decorativeness because the volume and the three-dimensional feeling of the panel 100 are further highlighted. .

Third Embodiment

Figure 5 shows a decorative panel produced according to such a manufacturing method.

Since the components having the same function as the above-described first embodiment exhibit the same or similar working effects as those of the first embodiment, detailed descriptions thereof will be omitted by using the same reference numerals as the first embodiment.

As shown in FIG. 5, the decorative panel 100 according to the third embodiment of the present invention has a cushion member 120 having a curved surface formed on a surface of several plate pieces 112 divided in a specific form. Attached to each other, the edge of the decorative cloth 130 surrounding the surface of the cushioning material 120 is fixed to the back surface of the plate piece 112 to assemble several pieces of the plate 112 in the original specific form, but one The back surface of the plate pieces are connected to each other so that the parts of the plate pieces and the adjacent pieces of the other plate pieces to form a recessed shape are assembled into one panel 100.

Here, the cushion member 120 preferably uses a sponge made of an elastic sponge-like porous material while absorbing and mitigating an impact from the outside.

When the decorative panel 100 according to the third embodiment of the present invention is installed on the wall surface, a plurality of plate pieces 112 are in contact with each other, that is, corresponding to the seam, that is, the cutting line 111 of the plate. By injecting nails into the portions at regular intervals, the panel 100 can be firmly fixed to the wall without flow and can further enhance decorativeness since the volume and three-dimensional appearance are more highlighted.

Here, the fixed state of the various pieces of plate 112 can be further strengthened by applying an adhesive around the nail.

On the other hand, the present invention is not limited to the above-described embodiment and the accompanying drawings, it can be changed to other embodiments equivalent to substitution and equivalent within the scope without departing from the technical spirit of the present invention in the technical field to which the present invention belongs. It will be apparent to those of ordinary skill.

The present invention configured as described above is a flexible and convexly protruded cushioning material and various plate pieces having a realistic sense of volume by using a decorative cloth of various colors and patterns, but one plate piece and other adjacent plate pieces As one panel is completed by assembling and fixing each other so that the parts in contact with each other form a recessed shape, the unique appearance of the panel is effectively exhibited, and various forms of patterns expressed through the combination of various pieces of plate are expressed as a whole. Can be depicted. Therefore, when the panel is installed on the wall, the user can feel the beautiful sense, the luxurious atmosphere and the small fashion, which can greatly improve the decorativeness of the installation place and can dramatically differentiate the interior.

Claims (7)

A pattern forming step of forming a cut line pattern on a surface of a plate having a predetermined width and length; A plate cutting process of cutting the plate having undergone the pattern forming process along a cutting line of the pattern; A cushioning material processing step of cutting the cushioning material to conform to the shape of each of the various pieces of sheet material formed by the sheet cutting process, and processing the surface of the cushioning material into a curved shape; A cushioning material attaching step of attaching each cushioning material that has been subjected to the cushioning material processing step to a corresponding piece of sheet material; A decorative cloth fixing step of wrapping the surface of the cushioning material subjected to the cushioning material attaching process with a decorative cloth and fixing the edge of the decorative cloth to the back surface of the piece of sheet material; The various pieces of plate that have undergone the decoration cloth fixing process are assembled in the form of the original pattern, and the back sides of the pieces of plate are connected to each other so as to form a recessed shape between one plate piece and another adjacent piece of the plate piece. Method of manufacturing a decorative panel, characterized in that comprises a panel piece assembly step of assembling into a single panel. The method of claim 1, The pattern forming process is a decorative panel manufacturing method characterized in that the cutting line pattern is formed on the surface of the plate through printing. The method of claim 1, The pattern forming process is a decorative panel manufacturing method characterized in that the cut line pattern is formed by attaching a separate pattern paper printed with cut line pattern on the surface of the plate. A plate cutting process of cutting a plate having a predetermined width and length according to a pattern of a specific shape using an automatic cutting machine such as a laser cutting machine; A cushioning material processing step of cutting the cushioning material to conform to the shape of each of the various pieces of sheet material formed by the sheet cutting process, and processing the surface of the cushioning material into a curved shape; A cushioning material attaching step of attaching each cushioning material that has been subjected to the cushioning material processing step to a corresponding piece of sheet material; A decorative cloth fixing step of wrapping the surface of the cushioning material subjected to the cushioning material attaching process with a decorative cloth and fixing the edge of the decorative cloth to the back surface of the piece of sheet material; The various pieces of plate that have undergone the decoration cloth fixing process are assembled in the form of the original pattern, and the back sides of the pieces of plate are connected to each other so as to form a recessed shape between one plate piece and another adjacent piece of the plate piece. Method of manufacturing a decorative panel, characterized in that comprises a panel piece assembly step of assembling into a single panel. The method according to any one of claims 1 to 4, The cushion material is a decorative panel manufacturing method, characterized in that consisting of a sponge. delete On the surface of the various pieces of plate divided in a specific shape, each of the cushioning material with a curved surface is attached to each other, and the edges of the decorative cloth covering the surface of the cushioning material are fixed to the back surface of the piece of plate so as to obtain various original shapes. Decorative panel, characterized in that the plate pieces are assembled together, but the back surface of the plate pieces are assembled and formed into one panel so as to form a shape in which abutting portions of one plate piece and another adjacent piece of plate form a recessed shape. .

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