KR100811181B1 - Board manufacturing method of hemp mixture and hemp mixture board for the same - Google Patents

Board manufacturing method of hemp mixture and hemp mixture board for the same Download PDF

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Publication number
KR100811181B1
KR100811181B1 KR1020060089711A KR20060089711A KR100811181B1 KR 100811181 B1 KR100811181 B1 KR 100811181B1 KR 1020060089711 A KR1020060089711 A KR 1020060089711A KR 20060089711 A KR20060089711 A KR 20060089711A KR 100811181 B1 KR100811181 B1 KR 100811181B1
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South Korea
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board
hemp
mixed
manufacturing
melting
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KR1020060089711A
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Korean (ko)
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이종현
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이종현
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B32B37/20Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
    • B32B37/203One or more of the layers being plastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/02Temperature

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Laminated Bodies (AREA)

Abstract

A board manufacturing method using hemp mixture and a board containing hemp mixture, produced by the same are provided to secure low distortion of the board and to attach a non-woven fabric easily by protruding a part mixed with hemp fiber. A method for manufacturing boards for interior materials of a vehicle by using the hemp mixture comprises the steps of: crushing hemp fiber and mixing the crushed hemp fiber with PP(Polypropylene); firstly melting the mixture produced by mixing the crushed hemp fiber and PP, by heating the mixture; producing chips by cutting the melted material with extruding the melted material; pouring the chips into a sheet machine and secondarily melting chips by heating; making a sheet by applying the melted material to a roller with discharging the melted material through a die; and completing the board by attaching the sheet to a non-woven fabric with drawing out the sheet.

Description

마를 혼합한 보드의 제조 방법 및 그 방법에 의해 제조한 마를 혼합한 보드{Board manufacturing method of hemp mixture and hemp mixture board for the same}Board manufacturing method of hemp mixture and hemp mixture board for the same}

도 1은 본 발명의 바람직한 실시예에 따른 마를 혼합한 보드의 제조 방법을 나타낸 제조 공정도,1 is a manufacturing process diagram showing a manufacturing method of a board mixed with hemp according to a preferred embodiment of the present invention,

도 2는 본 발명의 바람직한 실시예에 따른 마를 혼합한 보드의 제조 방법에 의해 제조된 마를 혼합한 보드의 예를 나타낸 개략 사시도,Figure 2 is a schematic perspective view showing an example of a board mixed with hemp manufactured by a method for manufacturing a board mixed with a board according to a preferred embodiment of the present invention,

도 3은 도 2에 따른 마를 혼합한 보드의 개략 사시도 이다.3 is a schematic perspective view of a board mixed with hemp according to FIG.

<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>

10 : 보드층 11 : 융착면10: board layer 11: fusion surface

20 : 부직포층20: nonwoven fabric layer

본 발명은 마를 혼합한 보드의 제조 방법 및 그 방법에 의해 제조한 마를 혼합한 보드에 관한 것으로, 특히 차량의 내장재에 사용되는 보드로서 소립자로 분쇄한 마 섬유와 폴리프로필렌을 혼합하여 보드층을 성형하고, 그 성형한 보드층에 부직포층을 부착한 마를 혼합한 보드의 제조 방법 및 그 방법에 의해 제조한 마를 혼합한 보드에 관한 것이다.The present invention relates to a method of manufacturing a board mixed with hemp and a board mixed with a hemp manufactured by the method. In particular, the board layer is formed by mixing hemp fibers pulverized into small particles and polypropylene as a board used for interior materials of a vehicle. The board | substrate which mixed the hemp manufactured by the method, and the board | substrate which mixed the hemp with a nonwoven fabric layer to this molded board layer were mixed.

일반적으로 자동차의 내부에는 차체 프레임에 설치되어 강도 및 내충격성을 유지하고, 보온 단열 차음을 위한 커버재로서 내장재가 사용된다.In general, the interior of the vehicle is installed in the vehicle body frame to maintain strength and impact resistance, and the interior material is used as a cover material for thermal insulation insulation.

이러한 차량의 내장재는 트렁크 바닥, 뒷좌석 후면부, 도어 등의 차량의 내부에 다양하게 설치되고 있다.Interior materials of such vehicles are variously installed in the interior of the vehicle, such as a trunk floor, rear seat rear portion, door.

상기와 같이 차량의 내부 내장재로 사용되는 종래의 보드는, 합성 수지만을 이용하여 성형한 보드와, 톱밥이나 왕겨를 혼합하여 성형한 보드가 있으며, 이와 같은 종래의 보드는 성형시 뒤틀림이 크고 보드의 융착면이 매끄러운 경우가 많아 제조시 엠보싱 처리를 위한 공정을 추가로 필요로 한다.As described above, conventional boards used as interior materials of a vehicle include boards formed using only synthetic resins and boards formed by mixing sawdust or rice hulls. The fusion surface of the is often smooth and requires a further step for the embossing treatment during manufacturing.

이는 보드의 융착면이 매끄러운 경우 부직포의 부착에 어려움이 있기 때문에 그러한 문제의 해결 방안으로서 엠보싱 처리 공정을 통해 보드에 인위적으로 융착을 시키는 것이다.This is because when the fusion surface of the board is smooth, it is difficult to attach the non-woven fabric is to artificially fusion to the board through the embossing process as a solution to such a problem.

또한, 톱밥이나 왕겨를 사용한 종래의 보드는 환경친화적인 소재이기는 결착력이 떨어지는 문제가 있으며, 형상 변형에도 약한 문제가 있다.In addition, the conventional board using a sawdust or chaff has a problem that the binding force is poor, even if the environmentally friendly material, there is a weak problem in shape deformation.

한편, 차량의 내부 내장재로서 화이버 글라스가 사용되는 경우도 있으나, 이 러한 화이버 글라스는 고가이므로 일반 차량에 적용하는 데는 한계가 있다.On the other hand, there is a case where the fiber glass is used as the interior interior material of the vehicle, but such a fiber glass is expensive, there is a limit to apply to a general vehicle.

따라서, 본 발명은 상기와 같은 종래의 문제점을 해결하기 위해 안출된 것으로서, 본 발명의 목적은 뒤틀림이 적고 형상의 변형이 방지되며, 부직포의 부착에 따른 추가 공정을 필요로 하지 않으면서도 저비용으로 제조될 수 있는 새로운 소재가 적용된 마를 혼합한 보드의 제조 방법 및 그 방법에 의해 제조한 마를 혼합한 보드를 제공하는 데 있다.Therefore, the present invention has been made to solve the conventional problems as described above, the object of the present invention is less distortion and the shape of the deformation is prevented, and manufactured at low cost without the need for an additional process according to the attachment of the nonwoven fabric The present invention provides a method of manufacturing a board mixed with hemp applied with new materials, and a board mixed with hemp produced by the method.

상기와 같은 목적을 달성하기 위한 본 발명은, 차량의 내장재에 사용되는 보드의 제조 방법으로서, 마 섬유를 소립자로 분쇄하고, 상기 소립자로 분쇄된 마 섬유와 폴리프로필렌(P.P:polypropylene)을 섞어 혼합하는 단계; 상기 혼합 단계에서 소립자로 분쇄된 마 섬유와 폴리프로필렌이 혼합된 혼합체를 가열하여 1차 용융시키는 단계; 상기 1차 용융 단계에서 용융이 이루어진 용융체를 압출시키면서 소정의 크기로 절단하여 칩을 생성하는 단계; 상기 단계에서 생성된 칩을 시트기에 넣고 가열하여 2차 용융시키는 단계; 상기 2차 용융 단계에서 만들어진 용융체를 다이스를 통해서 배출시키면서 롤러에 적용하여 시트를 생성하는 단계; 및 상기 단계에서 생성된 시트를 뽑으면서 롤러와 부직포를 함께 적용시켜 시트에 부직포를 부착시킴으로써 보드의 제조를 완료하는 단계;를 포함하여 구성되는 마를 혼합한 보 드의 제조 방법을 제공한다.The present invention for achieving the above object, as a manufacturing method of the board used in the interior material of the vehicle, grinding the hemp fibers into small particles, mixed by mixing the hemp fibers and polypropylene (PP: polypropylene) pulverized into small particles Making; Heating and melting the mixture of hemp fibers and polypropylene ground into small particles in the mixing step, and primary melting; Cutting chips into a predetermined size while extruding a melt in which melting is performed in the first melting step to generate chips; Placing the chip produced in the step into a sheet machine and heating the second melt; Generating a sheet by applying to the roller while discharging the melt produced in the secondary melting step through a die; And applying a roller and a nonwoven fabric together while removing the sheet generated in the above step to attach the nonwoven fabric to the sheet to complete the manufacture of the board.

상기와 같은 목적을 달성하기 위한 본 발명은, 차량의 내장재에 사용되는 보드의 제조 방법으로서, 마 섬유를 소립자로 분쇄하고, 상기 소립자로 분쇄된 마 섬유와 폴리프로필렌(P.P:polypropylene)을 섞어 혼합하는 단계; 상기 혼합 단계에서 소립자로 분쇄된 마 섬유와 폴리프로필렌이 혼합된 혼합체를 가열하여 1차 용융시키는 단계; 상기 1차 용융 단계에서 용융이 이루어진 용융체를 압출시키면서 소정의 크기로 절단하여 칩을 생성하는 단계; 상기 단계에서 생성된 칩을 시트기에 넣고 가열하여 2차 용융시키는 단계; 상기 2차 용융 단계에서 만들어진 용융체를 다이스를 통해서 배출시키면서 롤러에 적용하여 시트를 생성하는 단계; 및 상기 단계에서 생성된 시트를 금형에 넣어 오븐을 통과시킨 상태에서, 부직포가 부착된 금형을 오븐을 통과한 시트체에 프레싱하여 부직포를 부착시킴으로써 보드의 제조를 완료하는 단계;를 포함하여 구성되는 마를 혼합한 보드의 제조 방법을 제공한다.The present invention for achieving the above object, as a manufacturing method of the board used in the interior material of the vehicle, grinding the hemp fibers into small particles, mixed by mixing the hemp fibers and polypropylene (PP: polypropylene) pulverized into small particles Making; Heating and melting the mixture of hemp fibers and polypropylene ground into small particles in the mixing step, and primary melting; Cutting chips into a predetermined size while extruding a melt in which melting is performed in the first melting step to generate chips; Placing the chip produced in the step into a sheet machine and heating the second melt; Generating a sheet by applying to the roller while discharging the melt produced in the secondary melting step through a die; And pressing the sheet produced in the step into the mold to pass the oven, and pressing the mold with the nonwoven fabric to the sheet body passing through the oven to attach the nonwoven fabric to complete the manufacture of the board. Provided is a method for manufacturing a board in which hemp is mixed.

상기와 같은 목적을 달성하기 위한 본 발명은, 상기의 제조 방법에 의해 보드를 제조하되, 상기 보드는 마 섬유와 폴리프로필렌(PP)의 혼합으로 성형한 보드층과, 상기 보드층의 보호 또는 장식을 위해 부착한 부직포층을 포함하여 구성되는 마를 혼합한 보드를 제공한다.In order to achieve the above object, the present invention is to produce a board by the manufacturing method, the board is a board layer formed of a mixture of hemp fiber and polypropylene (PP), and the protection or decoration of the board layer Provided is a mixed board comprising a nonwoven layer attached for the purpose.

이하, 본 발명의 바람직한 실시예에 의한 마를 혼합한 보드의 제조 방법 및 그 방법에 의해 제조한 마를 혼합한 보드에 대하여 첨부된 도면을 참조하여 상세히 설명하기로 한다.Hereinafter, a method of manufacturing a board mixed with hemp according to a preferred embodiment of the present invention and a board mixed with hemp prepared by the method will be described in detail with reference to the accompanying drawings.

도 1은 본 발명의 바람직한 실시예에 따른 마를 혼합한 보드의 제조 방법을 나타낸 제조 공정도이다.1 is a manufacturing process diagram showing a manufacturing method of a board mixed with hemp according to a preferred embodiment of the present invention.

본 발명에 따른 마를 혼합한 보드의 제조 방법은 도 1에 도시된 바와 같이, 차량의 내장재에 사용되는 보드의 제조 방법으로서, 먼저 마 섬유를 소립자로 분쇄하고, 상기 소립자로 분쇄된 마 섬유와 폴리프로필렌(P.P:polypropylene)을 섞어 혼합한다. 이때, 분쇄된 마 섬유의 소립자는 3mm 내외로 분쇄함이 바람직하며, 이는 폴리프로필렌과의 혼합이 용이하게 이루어지도록 한다.As shown in FIG. 1, a method of manufacturing a board mixed with hemp according to the present invention is a method of manufacturing a board used for interior materials of a vehicle. First, the hemp fiber is pulverized into small particles, and the hemp fiber and poly pulverized with the small particles are Mix and mix propylene (PP: polypropylene). At this time, the small particles of the crushed hemp fiber is preferably pulverized to about 3mm, which makes it easy to mix with polypropylene.

다음, 상기 혼합 단계에서 소립자로 분쇄된 마 섬유와 폴리프로필렌이 혼합된 혼합체를 130℃로 가열하여 1차 용융시킨다.Next, the mixed mixture of hemp fibers and polypropylene pulverized into small particles in the mixing step is first melted by heating to 130 ℃.

이후, 상기 1차 용융 단계에서 용융이 이루어진 용융체는 압출을 통해 배출되면서 소정의 크기로 절단되어 칩을 생성한다. 여기서, 절단되는 칩의 크기는 4 ~ 5mm 미만의 크기로 절단이 이루어지게 된다.Thereafter, the molten melted in the primary melting step is cut into a predetermined size while being discharged through extrusion to produce a chip. Here, the size of the chip to be cut is made to a size of less than 4 ~ 5mm.

다음, 상기 단계에서 생성된 칩은 시트기에 넣고 130 ~ 140℃로 가열하여 2차 용융시키게 되며, 이어서 상기 2차 용융 단계에서 만들어진 용융체는 다이스를 통해서 배출되면서 롤러에 적용되어 시트를 생성하게 된다.Next, the chip produced in the step is put into a sheet machine and heated to 130 ~ 140 ℃ to secondary melt, then the melt produced in the secondary melting step is applied to the roller while being discharged through the die to produce a sheet.

다음, 상기 단계에서 생성된 시트를 이용하여 보드의 제조를 완료하는 방법은 하기에서 설명하는 2가지의 방법 중 하나에 의해 완성된다.Next, the method of completing the manufacture of the board using the sheet generated in the above step is completed by one of two methods described below.

먼저, 첫 번째는 시트를 뽑으면서 롤러와 부직포를 함께 적용시켜 시트에 부 직포를 부착시킴으로써 보드의 제조를 완료하는 공정이 될 수 있다.First, the first process may be a process of completing the manufacture of the board by applying the nonwoven fabric to the sheet by applying the roller and the nonwoven fabric while pulling out the sheet.

이는, 상기 시트 생성단계에서 롤러에 적용되는 시트에 부직포를 적용하는 경우이거나, 롤러를 통해 배출되어 생성되는 시트를 2차 롤러로 통과시키면서 이때 부직포를 적용시키는 방법 중 하나가 적용될 수 있다.This may be the case in which the nonwoven fabric is applied to the sheet applied to the roller in the sheet generating step, or one of the methods of applying the nonwoven fabric at this time while passing the sheet generated by being discharged through the roller to the secondary roller.

한편, 두 번째는 상기 시트 생성단계에서 생성된 시트를 금형에 넣어 오븐을 통과시킨 상태에서, 부직포가 부착된 금형을 오븐을 통과한 시트체에 프레싱하여 부직포를 부착시킴으로써 보드의 제조를 완료하는 공정이 적용될 수 있다.On the other hand, the second is a step of completing the manufacturing of the board by attaching the nonwoven fabric by pressing the mold with a nonwoven fabric to the sheet body passing through the oven in the state that passed the oven by inserting the sheet produced in the sheet generating step into a mold This can be applied.

이때, 시트가 넣어지는 금형과 부직포가 부착된 금형은 서로 대응하는 형상의 암 또는 수 형상의 금형을 의미한다.In this case, the mold into which the sheet is put and the mold to which the nonwoven fabric is attached mean a mold having a female or male shape corresponding to each other.

도 2는 본 발명의 바람직한 실시예에 따른 마를 혼합한 보드의 제조 방법에 의해 제조된 마를 혼합한 보드의 예를 나타낸 개략 사시도 이며, 도 3은 도 2에 따른 마를 혼합한 보드의 개략 사시도 이다.Figure 2 is a schematic perspective view showing an example of a board mixed with a hemp prepared by a method for manufacturing a board mixed with a board according to a preferred embodiment of the present invention, Figure 3 is a schematic perspective view of a board mixed with a board according to FIG.

본 발명에 따른 마를 혼합한 보드는 도 1에 도시된 바와 같은 제조 방법의 공정을 거쳐 제조되며, 이러한 공정을 거쳐 제조가 완료된 마를 혼합한 보드는 도 2 또는 도 3에 도시된 바와 같이, 마 섬유와 폴리프로필렌(PP)의 혼합으로 성형한 보드층(10)과, 상기 보드층(10)의 보호 또는 장식을 위해 부착한 부직포층(20)을 포함하여 구성된다.The board mixed with the hemp according to the present invention is manufactured through a process of the manufacturing method as shown in Figure 1, the board is prepared by mixing the hemp is completed through this process, as shown in Figure 2 or 3, hemp fiber And a board layer 10 formed of a mixture of polypropylene (PP) and a nonwoven fabric layer 20 attached for protection or decoration of the board layer 10.

이때, 상기 보드층(10)은 마 섬유가 혼입된 부분이 융기된 융착면(11)을 형성한다. 이러한 융착면(11)은 매끄러운 면과 비교하여 부직포의 부착이 용이하게 이루어지도록 하는 장점을 가진다.At this time, the board layer 10 forms a fusion surface 11 in which the hemp fiber is mixed. The fusion surface 11 has an advantage that the nonwoven fabric is easily attached as compared to the smooth surface.

또한, 본 발명의 마를 혼합한 보드는 부직포층(20)을 부착하여 형성함에 있어서, 보드층(10)의 일 측면에만 부착하거나 또는 양 측면에 동시에 부착할 수도 있다.In addition, the board mixed with the hemp of the present invention may be attached to only one side of the board layer 10 or to both sides at the same time in forming by attaching the nonwoven fabric layer 20.

도 2의 (a)는 마 섬유와 폴리프로필렌의 혼합으로 성형한 보드층(10)의 일면에만 부직포를 부착시켜 부직포층(20)을 형성한 경우의 보드이며, 도 2의 (b)는 마 섬유와 폴리프로필렌의 혼합으로 성형한 보드층(10)의 양면에 부직포를 부착시켜 부직포층(20)을 형성한 경우의 보드를 나타낸다.FIG. 2 (a) is a board in the case where the nonwoven fabric layer 20 is formed by attaching the nonwoven fabric to only one surface of the board layer 10 formed by mixing hemp fiber and polypropylene. FIG. The board in the case where the nonwoven fabric layer 20 was formed by adhering a nonwoven fabric to both surfaces of the board layer 10 shape | molded by the mixture of a fiber and a polypropylene is shown.

도 3은 마를 혼합한 보드의 개략 사시도로서, 2개의 부직포층(20)의 사이에 마 섬유와 폴리프로필렌의 혼합으로 성형한 보드층(10)이 형성되고, 그 보드층(10)의 양면에 형성된 융착면(11)에 부직포가 기밀되게 부착되어 2개의 부직포층(20)을 형성하는 실시예에 따른 보드의 상태를 나타내고 있다.3 is a schematic perspective view of a board in which hemp is mixed, and a board layer 10 formed of a mixture of hemp fibers and polypropylene is formed between two nonwoven fabric layers 20, and both sides of the board layer 10 are formed. The state of the board according to the embodiment in which the nonwoven fabric is hermetically adhered to the formed fusion surface 11 to form the two nonwoven fabric layers 20 is shown.

이상에서 실시예를 들어 본 발명을 더욱 상세하게 설명하였으나, 본 발명은 반드시 이러한 실시예로 국한되는 것이 아니고 본 발명의 기술사상을 벗어나지 않는 범위 내에서 다양하게 변형실시될 수 있다.Although the present invention has been described in more detail with reference to the examples, the present invention is not necessarily limited to these embodiments, and various modifications can be made without departing from the spirit of the present invention.

따라서, 본 발명에 개시된 실시예들은 본 발명의 기술 사상을 한정하기 위한 것이 아니라 설명하기 위한 것이고, 이러한 실시예에 의하여 본 발명의 기술 사상의 범위가 한정되는 것은 아니다. 본 발명의 보호 범위는 아래의 청구범위에 의하여 해석되어야 하며, 그와 동등한 범위 내에 있는 모든 기술 사상은 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.Therefore, the embodiments disclosed in the present invention are not intended to limit the technical idea of the present invention but to describe the present invention, and the scope of the technical idea of the present invention is not limited by these embodiments. The protection scope of the present invention should be interpreted by the following claims, and all technical ideas within the equivalent scope should be interpreted as being included in the scope of the present invention.

상술한 바와 같이 본 발명에 의한 마를 혼합한 보드의 제조 방법 및 그 방법에 의해 제조한 마를 혼합한 보드에 의하면, 뒤틀림이 적고 마 섬유가 혼입된 부분이 융기되어 부직포의 부착이 용이한 효과가 있다.According to the manufacturing method of the board which mixed the hemp according to the present invention as described above, and the board which mixed the hemp manufactured by the method, the warpage is less and the portion where the hemp fiber is mixed is raised to facilitate the attachment of the nonwoven fabric. .

또한, 기존의 톱밥이나 왕겨를 사용한 보드에 비해 마 섬유소의 길이와 응집성의 증대로 결착력이 향상됨은 물론, 형상의 변경을 방지하며, 내장재로서의 강도 및 내충격성이 증대되는 효과를 제공한다.In addition, the binding force is improved by increasing the length and cohesiveness of hemp fiber compared to the board using the sawdust or chaff, as well as preventing the change of shape, and provides the effect of increasing the strength and impact resistance as interior materials.

Claims (9)

차량의 내장재에 사용되는 보드의 제조 방법으로서,As a method of manufacturing a board used for interior materials of a vehicle, 마 섬유를 분쇄하고, 상기 분쇄된 마 섬유와 폴리프로필렌(P.P:polypropylene)을 섞어 혼합하는 단계;Grinding the hemp fibers and mixing and mixing the pulverized hemp fibers and polypropylene (P.P: polypropylene); 상기 혼합 단계에서 분쇄된 마 섬유와 폴리프로필렌이 혼합된 혼합체를 가열하여 1차 용융시키는 단계;Heating and melting the mixed mixture of hemp fibers and polypropylene ground in the mixing step; 상기 1차 용융 단계에서 용융이 이루어진 용융체를 압출시키면서 절단하여 칩을 생성하는 단계;Cutting chips while extruding the melt in which the melting is performed in the first melting step to generate chips; 상기 단계에서 생성된 칩을 시트기에 넣고 가열하여 2차 용융시키는 단계;Placing the chip produced in the step into a sheet machine and heating the second melt; 상기 2차 용융 단계에서 만들어진 용융체를 다이스를 통해서 배출시키면서 롤러에 적용하여 시트를 생성하는 단계; 및Generating a sheet by applying to the roller while discharging the melt produced in the secondary melting step through a die; And 상기 단계에서 생성된 시트를 뽑으면서 롤러와 부직포를 함께 적용시켜 시트에 부직포를 부착시킴으로써 보드의 제조를 완료하는 단계;Applying a roller and a nonwoven fabric together while pulling out the sheet produced in the step to complete the manufacture of the board by attaching the nonwoven fabric to the sheet; 를 포함하여 구성되는 마를 혼합한 보드의 제조 방법.The manufacturing method of the board which mixed the hemp comprised including. 차량의 내장재에 사용되는 보드의 제조 방법으로서,As a method of manufacturing a board used for interior materials of a vehicle, 마 섬유를 분쇄하고, 상기 분쇄된 마 섬유와 폴리프로필렌(P.P:polypropylene)을 섞어 혼합하는 단계;Grinding the hemp fibers and mixing and mixing the pulverized hemp fibers and polypropylene (P.P: polypropylene); 상기 혼합 단계에서 분쇄된 마 섬유와 폴리프로필렌이 혼합된 혼합체를 가열하여 1차 용융시키는 단계;Heating and melting the mixed mixture of hemp fibers and polypropylene ground in the mixing step; 상기 1차 용융 단계에서 용융이 이루어진 용융체를 압출시키면서 절단하여 칩을 생성하는 단계;Cutting chips while extruding the melt in which the melting is performed in the first melting step to generate chips; 상기 단계에서 생성된 칩을 시트기에 넣고 가열하여 2차 용융시키는 단계;Placing the chip produced in the step into a sheet machine and heating the second melt; 상기 2차 용융 단계에서 만들어진 용융체를 다이스를 통해서 배출시키면서 롤러에 적용하여 시트를 생성하는 단계; 및Generating a sheet by applying to the roller while discharging the melt produced in the secondary melting step through a die; And 상기 단계에서 생성된 시트를 금형에 넣어 오븐을 통과시킨 상태에서, 부직포가 부착된 금형을 오븐을 통과한 시트체에 프레싱하여 부직포를 부착시킴으로써 보드의 제조를 완료하는 단계;Completing the manufacture of the board by attaching the nonwoven fabric by pressing the mold having the nonwoven fabric attached to the sheet body passing through the oven in a state where the sheet produced in the step is passed through the oven; 를 포함하여 구성되는 마를 혼합한 보드의 제조 방법.The manufacturing method of the board which mixed the hemp comprised including. 제 1항 또는 제 2항에 있어서,The method according to claim 1 or 2, 상기 분쇄된 마 섬유의 크기는 3mm 인 것을 특징으로 하는 마를 혼합한 보드의 제조 방법.The crushed hemp fiber size is 3mm manufacturing method of a board mixed with hemp characterized in that. 제 1항 또는 제 2항에 있어서,The method according to claim 1 or 2, 상기 1차 용융 단계의 용융 온도는 130℃인 것을 특징으로 하는 마를 혼합한 보드의 제조 방법.Melting temperature of the primary melting step is a manufacturing method of a board mixed with hemp, characterized in that 130 ℃. 제 1항 또는 제 2항에 있어서,The method according to claim 1 or 2, 상기 절단되는 칩의 크기는 4 ~ 5mm인 것을 특징으로 하는 마를 혼합한 보드의 제조 방법.The size of the chip to be cut is a manufacturing method of a board mixed with hemp, characterized in that 4 ~ 5mm. 제 1항 또는 제 2항에 있어서,The method according to claim 1 or 2, 상기 2차 용융 단계의 용융 온도는 130 ~ 140℃인 것을 특징으로 하는 마를 혼합한 보드의 제조 방법.Melting temperature of the secondary melting step is a manufacturing method of a board mixed with hemp, characterized in that 130 ~ 140 ℃. 소립자로 분쇄된 마 섬유와 폴리프로필렌(PP)의 혼합체를 용융, 압출시켜 제조된 칩을 용융시켜 생성된 보드층과, 상기 보드층의 보호 또는 장식을 위해 상기 보드층의 측면에 부착한 부직포층을 포함하여 구성되는 마를 혼합한 보드.A board layer formed by melting and extruding a mixture of hemp fiber and polypropylene (PP) pulverized into small particles, and a nonwoven fabric layer attached to the side of the board layer for protection or decoration of the board layer. Hemp board is configured to include. 제 7항에 있어서,The method of claim 7, wherein 상기 보드층은 마 섬유가 혼입된 부분이 융기된 융착면을 형성하는 것을 특 징으로 하는 마를 혼합한 보드.The board layer is a board mixed with hemp characterized in that the portion in which the hemp fiber is mixed to form a fused surface is raised. 제 7항 또는 제 8항에 있어서,The method according to claim 7 or 8, 상기 보드는 부직포층을 부착하여 형성함에 있어서, 보드층의 일 측면에만 부착하거나 또는 양 측면에 부착하는 것을 특징으로 하는 마를 혼합한 보드.The board is formed by attaching a non-woven fabric layer, the board mixed with hemp, characterized in that attached to only one side or both sides of the board layer.
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Publication number Priority date Publication date Assignee Title
CN102582140A (en) * 2012-02-15 2012-07-18 福建建州竹业科技开发有限公司 Raw bamboo fiber and polypropylene staple fiber composite molding interior panel and preparation process thereof

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Publication number Priority date Publication date Assignee Title
JPH10235665A (en) 1997-02-24 1998-09-08 Kanegafuchi Chem Ind Co Ltd Platelike form and molded form and their manufacture
KR20030048567A (en) * 2001-12-12 2003-06-25 김형진 Felt for interior finish of automobile and a method thereof
KR20040058649A (en) * 2002-12-27 2004-07-05 김우성 Manufacturing system using used chemical fiber and plate foamed by the system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10235665A (en) 1997-02-24 1998-09-08 Kanegafuchi Chem Ind Co Ltd Platelike form and molded form and their manufacture
KR20030048567A (en) * 2001-12-12 2003-06-25 김형진 Felt for interior finish of automobile and a method thereof
KR20040058649A (en) * 2002-12-27 2004-07-05 김우성 Manufacturing system using used chemical fiber and plate foamed by the system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102582140A (en) * 2012-02-15 2012-07-18 福建建州竹业科技开发有限公司 Raw bamboo fiber and polypropylene staple fiber composite molding interior panel and preparation process thereof

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