KR100805326B1 - Abrasive belt material and it's manufactoring process that is improved anti-slip of back-side - Google Patents

Abstract

 BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an abrasive product, and more particularly, to an abrasive belt product having a back slip resistant resin layer having a back side that is not slippery, has strong durability, and has improved grinding performance and grinding durability.

The abrasive belt product using the substrate 20 to which the thixotropic composite resin 21 is coated and penetrated according to the present invention is 10 to 30 compared with the abrasive product to which the conventional general back resin 11 is applied to the substrate 10. Grinding performance and grinding continuity have been improved by about%, and satisfying high load, high RPM, and high humidity suitability, it is possible to realize a polishing belt product suitable for both dry and wet polishing belts.

Unlike the conventional abrasive products that must be repeatedly applied for durability improvement, the substrate 20 to which the thixotropic composite resin according to the present invention is applied and penetrated is improved in the durability of the abrasive product by only one back process, and thus, The cost can be reduced. In addition, the abrasive belt product according to the present invention exhibits an excellent effect on improving the durability of the product by penetrating the thixotropic composite resin to a predetermined depth of the substrate.

Abrasives, abrasive products, abrasive belts, thixotropic backing resins, water film

Description

Abrasive belt product having a backside slip resistant resin layer and a manufacturing method thereof {ABRASIVE BELT MATERIAL AND IT'S MANUFACTORING PROCESS THAT IS IMPROVED ANTI-SLIP OF BACK-SIDE}

1A and 1B are schematic and enlarged perspective views schematically showing a process of applying a resin to a rear surface of a conventional abrasive product,

2a and 2b is a rear view and a cross-sectional view of a conventional abrasive product,

3 is a perspective view of an abrasive belt product made of a conventional abrasive product,

4 is a cross-sectional view schematically illustrating a state in which an abrasive and an adhesive are applied to an upper portion of a substrate provided in a conventional polishing belt product;

5A and 5B are schematic diagrams schematically showing a state in which a conventional abrasive belt product is mounted under wet conditions and grinding and polishing operations are performed, and a state diagram schematically showing the appearance of water film phenomenon on the abrasive belt product.

6A and 6B are schematic diagrams showing a state in which a conventional abrasive belt product is mounted in a dry condition and grinding and polishing are in progress, and a state in which a large amount of dust, which is a grinding material, is caught in the rear surface of the abrasive belt product. Magnification,

7a and 7b is a schematic diagram and an enlarged perspective view schematically showing a process of applying and penetrating the thixotropic composite resin on the back of the abrasive product according to the present invention;

8A and 8B are a rear view and a sectional view of an abrasive product according to the present invention;

9 is a perspective view of an abrasive belt product manufactured from the abrasive product according to the present invention;

10 is a cross-sectional view schematically illustrating a state in which an abrasive and an adhesive are applied to an upper portion of a substrate provided in an abrasive belt product according to the present invention;

11 is a schematic diagram schematically showing a state in which a grinding and polishing operation is performed by mounting an abrasive belt product according to the present invention under wet conditions;

12A and 12B are schematic diagrams schematically showing a state in which the grinding belt product according to the present invention is mounted in a dry condition and grinding and polishing operations are carried out, and a small amount of dust, which is a material to be abrasive, is inserted into the rear surface of the abrasive belt product. An enlarged view schematically showing.

<Brief description of symbols for the main parts of the drawings>

10: Backing 11: Back side resin

20: Substrate coated and penetrated with thixotropic composite resin

21: thixotropic composite resin 22: pattern

30: conventional abrasive belt product 40: patterned abrasive belt product

50: conventional abrasive belt product in which an abrasive is applied on top of the substrate

60: abrasive belt product of the present invention having an abrasive applied on top of the substrate

70: grinding material 80: contact roller

81: Water 90: Dust

100: zinc roller 110: blade

200: rubber roller

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to an abrasive product, and in particular, a rear slip resistant water in which a thixotropic composite resin containing phenol, latex, and other additives is applied to a rear surface of an abrasive belt product base to prevent durability and slippage of the abrasive product. The present invention relates to a polishing belt product having a layer and a method of manufacturing the same.

Generally, the abrasive product is composed of three elements: a backing material, an adhesive (Make Coat, Size Coat), and an abrasive.

The substrate is made of a generally used abrasive product paper, a woven or nonwoven material woven using various fibers, a vulcanized fiber, a polymeric material, or a combination of these materials, and the material of the substrate is characterized by its properties. Due to its weak strength, solubility, or durability, it is limited depending on the environment of use, and some materials are sensitive to liquids used as coolants and cutting fluids, which in some cases can lead to breakage early and inadequate operation. It has a problem.

The adhesive is generally divided into a production adhesive (Make coat) and a coating adhesive (Size coat), and attaches the abrasive to the substrate, and serves to protect the surface of the abrasive.

In addition, the abrasive is made by a combination of various abrasive components depending on the use environment.

The abrasive product manufactured by the above components may be manufactured in various forms such as a sheet, a belt, a disc, a wheel, and the like, depending on the use.

At this time, the conventional abrasive products are used as the basic configuration, or in order to improve the stiffness (stiffness) is used by applying a rear surface resin to the lower surface of the base material.

That is, in the conventional abrasive product, as shown in the process illustrated in FIGS. 1A and 1B, the rear resin 11 is applied to the rear surface of the substrate 10 while transferring the abrasive product by the zinc roller 100.

The upper side of the zinc roller 100 is installed so that the blade (Knife; 110) and the like is spaced apart from the abrasive product by a predetermined distance so that the rear resin 11 is uniformly applied to the rear surface of the substrate 10. have.

Accordingly, the rear surface of the substrate 10 maintains a flat state in which the rear surface resin 11 is uniformly applied as shown in FIGS. 2A and 2B.

However, the conventional resin coating process is a part of the fabric structure due to the replacement cost due to the wear of the knife (knife) used, the debris generated between the blade 110 and the substrate 10 (particularly, in the case of the fabric, due to the nature of the fiber structure) Caused by uneven application of the backside resin 11, product defects caused by uneven application of the backside resin 11, or by performing two or more backside resin application processes to increase durability. Excessive time and cost was found to be a problem.

The backing resin-coated base 10 is cut to a predetermined width, and both ends are connected in a circular manner with a joint tape (not shown) to produce an abrasive belt product 30 as shown in FIG. 3. .

The abrasive product, as shown in Figure 4, by applying an adhesive (Make Coat, Size Coat), the abrasive (Abrasive) to the top of the substrate, to form a finished abrasive belt product 50 coated with the abrasive.

Meanwhile, the conventional abrasive belt product 50 may be mounted on a contact roller 80 under wet conditions to process the material to be ground 70 as shown in FIG. 5A.

At this time, the conventional abrasive belt product 50, as shown in Figure 5b, due to the high-speed rotation of the contact roller 80 due to the coolant and cutting fluid, such as water 81 is added depending on the situation and the abrasive belt product Slip and slip of the abrasive belt product due to a kind of water film that occurs in the contact roller 80 or roller mount (not shown) of the polishing machine or two or more pulley mounts (not shown), They are exposed to the problem of safety accidents caused by idle and unstable operation of the grinding machine.

The water film phenomenon is generated by the coolant and the cutting liquid added according to the situation. That is, when the polishing belt product 50 is ground and polished at a certain speed or more, the polishing belt product 50 and the contact roller 80 or roller mount or two or more pulley mounts of the polishing machine are used. The coolant and the cutting fluid between the contact surfaces cannot be allowed to loosen so that the abrasive belt product 50 loses contact with the contact roller, roller mount, or pulley mount surface of the polishing machine and idles over a thin water film. 상태) is in a state.

This prevents stable grinding and polishing of the grinding machine, prevents stable grinding machine operability, and induces accidents such as slipping and slipping of abrasive belt products due to water film phenomenon. And grinding sustainability cannot be exhibited.

In addition, as shown in FIGS. 6A and 6B when the conventional polishing belt product 50 is mounted under dry conditions, as shown in FIGS. 6A and 6B, the residues of the material 70 to be produced during grinding or polishing, and the material to be ground ( Dust 90, such as fine debris of 70, is attached to the rear surface by the rotation of the abrasive belt product (50).

Therefore, as the grinding operation progresses, the back surface of the abrasive belt product 50 slips, causing problems such as slip of the abrasive product, a decrease in durability, a decrease in tensile strength, an increase in elongation and lack of heat resistance, and the like. Grinding persistence is reduced.

In particular, fabrics used as substrates have low tensile strength and high elongation, so that the rotational stability and durability of the abrasive product under high load and high RPM operating conditions are reduced.

The slip of the abrasive belt product 50 causes the abrasive belt product to be pulled to one side, and if the degree is severe, the abrasive product is released from the polishing machine, and the life of the abrasive belt is shortened in an instant. There was a problem that caused the whole system failure, including damage.

In the present invention, to solve the above problems, by applying a thixotropic composite resin containing any one or more of a thermosetting resin or a thermoplastic resin to the rear surface of the abrasive product substrate through a roller, It is an object of the present invention to provide a polishing belt product having a back slip resistant resin layer having improved back slip resistance and durability by forming a predetermined pattern on the back surface of the substrate while penetrating the modified resin.

The abrasive belt product according to the present invention has a technical feature in constituting the abrasive belt product by a substrate on which the thixotropic composite resin is applied and penetrated.

In addition, the product for the polishing belt according to the present invention is to elastically pressurize the substrate by a zinc roller and a rubber roller to penetrate the thixotropic composite resin more than a certain depth in a state that does not deform the thickness of the substrate, the tire on the back of the substrate There is a technical feature of manufacturing an abrasive belt product such that a predetermined pattern such as a comb pattern is formed by a valley such as a groove pattern of the groove.

Hereinafter, a polishing belt product having a backside slip resistant resin layer and a method of manufacturing the same according to the present invention will be described in detail with reference to the accompanying drawings.

7A and 7B are schematic diagrams and enlarged perspective views schematically showing a process of applying and penetrating a thixotropic composite resin to the rear surface of an abrasive product according to the present invention, and FIGS. 8A and 8B are rear views and cross-sectional views of the abrasive product according to the present invention. 9 is a perspective view of an abrasive belt product manufactured from an abrasive product according to the present invention, and FIG. 10 is a cross-sectional view schematically illustrating a state in which an abrasive and an adhesive are applied to an upper portion of a substrate provided in the abrasive belt product according to the present invention. 11 is a schematic diagram showing a state in which the grinding belt product according to the present invention is mounted in a wet condition and the grinding and polishing operations are progressing, and FIGS. 12a and 12b are attached to the abrasive belt product according to the present invention in a dry condition. Schematic diagram showing the state in which grinding and polishing work is progressing, and dust as grinding material The zoom Doi schematically showing a state stuck to the amount.

As described above, the abrasive product generally includes three elements such as a backing material, an adhesive (Make Coat, a Size Coat), and an abrasive, and in the present invention, before the abrasive and the adhesive are applied, On the back of the thixotropic composite resin will be applied.

7A and 7B schematically illustrate a process of applying and penetrating a thixotropic composite resin to a substrate, wherein the substrate of the abrasive product is passed through a zinc roller (or steel roller; 100) and a rubber roller 200 to the rear surface of the substrate. By applying and penetrating the thixotropic composite resin 21, a substrate 20 to which the thixotropic composite resin is applied and penetrated is manufactured.

That is, the zinc roller 100 and the rubber roller 200 are engaged with each other so as to be transported while pressing the front and rear of the substrate supplied therebetween, but does not change the thickness of the supplied substrate.

At this time, in one embodiment of the present invention, the thixotropic composite resin 21 is supplied to the surface portion of the rubber roller 200 which the rear surface of the substrate abuts, and the thixotropic property on the rear surface of the substrate by elastic compression of the rubber roller 200. Composite resin is applied and penetrated.

In other words, the base 20 in which the thixotropic composite resin is penetrated according to the present invention is different from the conventional resin coating method using the rear blade 110, while applying the thixotropic composite resin 21 to the back surface of the zinc roller 100. ) And the rubber roller 200 to form a deformed substrate 20 into which the thixotropic composite resin 21 penetrates to a predetermined depth inside the substrate.

As a result, the substrate 20 into which the thixotropic composite resin is penetrated is strengthened in stiffness, and at the same time, the production process is completed by one operation, thereby significantly reducing time and cost compared to the conventional manufacturing process.

The thixotropy means 'changes from a gel to a fluid sol when shaken, but returns to the gel when stopped'.

At this time, the substrate 20 to which the thixotropic composite resin applied and penetrated through the rollers 100 and 200 is shown in FIGS. 8A and 8B and has a predetermined pattern 22 such as a comb-shaped pattern (or a wavy pattern) on the rear surface. ).

The pattern 22 forms a predetermined shape in which the acid and the valley intersect on the rear surface of the substrate 20 in which the thixotropic composite resin has penetrated, thereby exhibiting a remarkably improved effect in the polishing operation of the wet and dry conditions described below. .

In other words, in the present invention, unlike the conventional method of simply applying the rear surface resin 11 to the substrate in a planar manner, the roller 100, while applying the thixotropic composite resin 21 to the substrate so as to have thixotropy By passing through the pressure between the 200, the thixotropic composite resin 21 penetrates into the base material 10, and at the same time, a constant pattern 22 is formed.

The pattern 22 has some variation due to the play between the rollers 100 and 200, the material of the roller, etc., but in general, a valley having a specific shape exposed from the tire due to the thixotropy of the rear composite resin is recessed. Represents a comb (or wave) pattern of a specific shape, such as having a pattern.

In addition, according to another embodiment of the present invention, a pattern of a predetermined depth is preliminarily formed on the surface of the rubber roller 200 in order to enhance the formation of the pattern 22 on the rear surface of the substrate 20 to which the thixotropic composite resin is applied and penetrated. It can also be imprinted.

On the other hand, when the substrate 20 in which the thixotropic composite resin is penetrated is cut to a certain width, and both ends are connected in a circular shape with a joint tape (not shown), etc., an abrasive belt having a pattern as shown in FIG. 9 is formed. The product 40 is manufactured so that it has sufficient heat resistance during the progress of the grinding or polishing operation, and the collapse, i.e., splitting, breaking, delamination, tearing induced as a result of the heat generated during the grinding operation Phenomenon such as this is prevented.

In addition, the patterned abrasive belt product 40 is resistant to cracking and breaking, i.e., external impact, against a force, pressure or load induced by the material to be ground 70 contacted under grinding or polishing conditions. It has sufficient toughness and rigidity so that it has sufficient rigidity not to be deformed, ie contaminated, twisted, contracted, relaxed, cracked, broken or destroyed, due to the coolant and cutting fluid added in the grinding or polishing operation.

The patterned abrasive belt product 40, as shown in Figure 10, by applying an adhesive (Make Coat, Size Coat), the abrasive (Abrasive) to the top of the substrate, the invention is applied to the abrasive on the top of the substrate The polishing belt of product 60 is achieved.

Therefore, when the abrasive belt product 60 according to the present invention is manufactured from the substrate 40 to which the thixotropic composite resin is applied and penetrated, and used for grinding and polishing operations, the stiffness is remarkably improved, resulting in high durability due to strong durability. When grinding or polishing under medium and high RPM, the grinding performance and the grinding durability are improved.

In addition, there are no problems such as bending of the abrasive belt product and bar marks that may occur in the manufacture of abrasive products which have been a problem in conventional abrasive products.

Meanwhile, the thixotropic composite resin 21 may be a thermosetting resin and a thermoplastic resin or a resin in which a combination thereof is combined, and a separate additive may be added to improve the viscosity.

In one embodiment of the present invention, the thermosetting resin is a phenol resin, melamine resin, epoxy resin, urethane resin, polyester resin, amino plaster resin, melamine-formaldehyde resin, acrylated isocyanate resin, urea-formaldehyde resin, isocyanate It is composed of resin, acrylated urethane resin, acrylated epoxy resin or mixtures thereof, and has a high strength and thermal curing point, structural properties and excellent weather resistance depending on the substrate, and it does not soften even after applying heat after becoming a solid.

In addition, the thermoplastic resin is made of an acrylic resin, polystyrene butadiene resin, acrylonitrile butadiene resin, polyisoprene resin, polyethylene terephthalate resin, polyvinyl resin, polycarbonate resin, fluorocarbon resin, polypropene resin or a mixture thereof When heat is applied to a solid material, it softens or melts, resulting in plasticity (deformation caused by the applied external force, which remains deformed even when the external force is removed) or viscosity, and becomes solid again upon cooling. It is a resin that is light-transmissive and capable of secondary molding and free molding, but has low strength and softening point.

In addition, according to the use of the product in the present invention, aluminum oxide, molten aluminum oxide, heat-treated aluminum, ceramic aluminum oxide, zirconium alumina, silicon carbide, ceramic, garnet, diamond, artificial diamond, flint, gold steel ( Emery, Crocus and the like are used alone or an abrasive made by a combination of these abrasives and the like.

The abrasive includes abrasive particles, combinations or flocculants, or multi-particle abrasive granules, the performance of which is not only due to the inherent properties of the abrasive product, but also the type and use of the abrasive material 70. Depends on.

The average particle size of the abrasive particles for useful applications in the abrasive belt article of the invention is at least 0.1 μm, preferably at least 100 μm. The abrasive particles can be oriented according to the desired end use, or can be applied on top of the substrate 20 to which the thixotropic composite resin according to the present invention has been applied and penetrated without being oriented.

In addition, the abrasive product manufactured by the method described above is manufactured in various ways, such as sheet (sheet), belt (belt), disc (Disc), wheel (Wheel) shape depending on the application.

In the abrasive belt product 60 according to the present invention, as shown in FIG. 11, a specific pattern 22 forming a comb pattern of a specific shape, etc., is shown on the rear surface.

The pattern 22 is similar in shape and effect to the groove of the tire (groove in the tread, which is the contact surface), and exhibits effects such as steering stability between the abrasive belt product and the polishing machine and increased traction. Grinding and polishing can be performed safely.

In addition, the valleys and valleys of the pattern 22 can offset the heat generated during grinding and polishing the material 70 to exert a cooling effect, which is excellent grinding performance and grinding of the abrasive belt products Connected with persistence.

That is, the acid and valley of the pattern 22 induces the release of coolant and cutting fluid such as water 81 and at the same time effectively cools the heat generated during the grinding or polishing operation, the abrasive belt product 60 according to the present invention And the adhesiveness of the contact roller 80 is improved.

In particular, high-speed rotation during wet grinding prevents water film from abrasion belt products and contact rollers 80, roller mounts, or two or more pulley mounts in abrasive machines. This prevents safety accidents and improves grinding performance and durability.

Further, according to the present invention, the substrate 40 to which the thixotropic composite resin having a pattern such as a comb pattern is applied and penetrated is reinforced by the thixotropic composite resin 21 between the layers of the substrate, thereby providing durability and wear resistance of the abrasive belt product. This reinforcement improves the fatigue resistance to the stretching motion occurring during the grinding or polishing operation, thereby significantly improving the grinding performance and the grinding durability.

Moreover, the abrasive belt article according to the present invention has sufficient flexibility (flexibility) to withstand the grinding or polishing conditions. Such sufficient flexibility and similar expressions mean that after the substrate is bent, they return to their original shape without permanent deformation.

For example, for abrasive belt products used for continuous grinding or polishing operations, on two contact rollers or roller mounts, or two or more pulley mounts in a polishing machine. It is a belt with sufficient flexibility to be used.

In addition, the substrate 20 in which the thixotropic composite resin according to the present invention is penetrated may be bent to an outer portion of the grinding material 70 to be ground or polished, and may be suitably applied to the portion, and further, under high load and high RPM. When a high grinding pressure or high sanding pressure is applied to the product, it is strong enough to transmit the force.

On the other hand, as shown in Figure 12, under the dry conditions, the abrasive belt product according to the present invention, the grinding of the grinding material 70 generated during grinding or polishing during grinding or polishing operation, the fine of the grinding material 70 Dust 90, such as debris, is attached to the back side of the abrasive belt product.

However, in the present invention, since a pattern 22 having a valley shape such as a groove in a tire is formed on the rear surface of the abrasive belt product 60, the dust accumulated on the upper part of the pattern 22 ( 90, etc. are quickly discharged to the outside again by the rotational force of the abrasive belt product 60, the dust on the back of the abrasive belt product 60 according to the present invention, such as the residue of the grinding material 70, fine debris (90) ) Is significantly reduced.

This is a unique effect of the present invention that is not predictable at all in the conventional abrasive belt product 50, which significantly improves the slip resistance of the abrasive belt product compared to the conventional, and as a result, high grinding performance and grinding of the abrasive belt product Will bring persistence.

In the present invention, the experiment was carried out using a fabric woven using a variety of fibers in the substrate for the abrasive product as a base model, paper, vulcanized fibers in addition to the woven or non-woven material woven using a paper or a variety of fibers for abrasive products Application to polymer materials, glass fibers, or combinations of these materials is also possible.

It includes a fabric as a substrate for use in a process for producing an abrasive product having a backside resin applied to a general substrate and a process for producing an abrasive product in which a thixotropic composite resin is applied and penetrated into the substrate according to the present invention.

Hereinafter, in order to demonstrate the effect of the abrasive belt product according to the present invention, a plurality of examples and their results verified through various experiments are analyzed.

 [Textiles woven from polyester to cotton at a ratio of 65:35 are referred to as T / C fabrics, and fabrics woven from 100% polyester are referred to as polyester fabrics.

Machine direction (MD) means "machine direction", and CD means "direction perpendicular to the machine direction". ]

Example 1

Material: MD density 90, CD density 48, thickness 0.40mm, weight 234g / m ²

Resin to be applied: conventional backside resin

Example 2

Material: MD density 90, CD density 48, thickness 0.40mm, weight 234g / m ²

Resin to be applied: Thixotropic composite resin according to the present invention

Example 3

Material: MD density 100, CD density 55, thickness 0.30mm, weight 200g / m ²

Resin to be applied: conventional backside resin

Example 4

Material: MD density 100, CD density 55, thickness 0.30mm, weight 200g / m ²

Resin to be applied: Thixotropic composite resin according to the present invention

Example 5

Material: MD density 95, CD density 48, thickness 0.58mm, weight 359g / m ²

Resin to be applied: conventional backside resin

Example 6

Material: MD density 95, CD density 48, thickness 0.58mm, weight 359g / m ²

Resin to be applied: Thixotropic composite resin according to the present invention

Example 7

Material: polyester fabric with MD density 76, CD density 56, thickness 0.57mm, weight 338g / m ²

Resin to be applied: conventional backside resin

Example 8

Material: polyester fabric with MD density 76, CD density 56, thickness 0.57mm, weight 338g / m ²

Resin to be applied: Thixotropic composite resin according to the present invention

Example 9

Material: polyester fabric with MD density 90, CD density 58, thickness 0.45mm, weight 267g / m ²

Resin to be applied: conventional backside resin

Example 10

Material: polyester fabric with MD density 90, CD density 58, thickness 0.45mm, weight 267g / m ²

Resin to be applied: Thixotropic composite resin according to the present invention

[Test] Through Examples 1 to 10 above, the coating amount of the general back resin 11 in the conventional product and the coating and penetrating amount of the thixotropic composite resin 21 in the product according to the present invention were measured. In addition, the stiffness resistance for each Example and the stiffness per unit distance of the substrate were measured using LLOYD Instruments' universal testing machine, instrument name AMETEKR.

TABLE 1

 Example Rear Resin Coating Amount (g / m ² )  Stiffness Resistance (N)  Stiffness (N / m) One 71.2 0.58 56.1 2 148.7 0.89 78.7 3 73.6 0.92 89.5 4 179.2 1.33 116.2 5 78.8 1.45 186.3 6 162.6 1.94 126.6 7 100.1 4.49 446.4 8 153.2 6.79 323.5 9 113.2 3.89 251.3 10 168.3 6.23 416.8

As shown in Table 1 above, the substrate 20 to which the thixotropic composite resin according to the present invention is applied and penetrated can be used as an abrasive belt product as compared to the substrate 10 to which a conventional rear resin is applied. Use as a stiffer substrate is possible to have a level of flexibility.

In addition, after manufacturing the abrasive belt products using the above [Examples 1 to 10] to separate the actual grinding performance and the grinding durability and the rotational stability of the polishing belt machine according to the rotation of the polishing belt divided into two polishing conditions The experiment was conducted.

[ Polishing Condition 1 ]: Experiments 1 to 6 are applied.

(1) Specifications of abrasive belt products are 50mm x 2000mm.

(2) The material to be ground is SUS-304.

(3) The polishing load is 5 kgf.

(4) The polishing time was 10 times with 2.5 min each.

(5) The rotation speed of the abrasive belt product is 1376 rpm.

(6) Polishing conditions were made into the wet polishing method.

[Experiment 1]

Exemplary case using the substrate 1 in the primary production after the adhesive 93.1g / m ² is applied, 465.2g / m ² is applied, and 70 ~ 115 ℃ a P60 heat treated aluminum oxide abrasive according to the European standard FEPA the gravity method 2 After drying for 2 hours, a secondary coating adhesive was applied and dried at 70-125 ° C. for 2 hours 30 minutes, and then cured at 135 ° C. for 4 hours.

[Experiment 2]

The base material to which the thixotropic composite resin according to the present invention of Example 2 was applied and penetrated was used, and other conditions were the same as those in Experiment 1.

[Experiment 3]

Applying the primary production adhesive 85.5g / m ² using the base material of Example 3, 195.4g / m ^{2 is} applied to the P80 aluminum oxide abrasive according to the European FEPA standard by gravity method, and dried for 1 hour at 70 ~ 115 ℃ After that, a secondary coating adhesive was applied and dried at 70 to 125 ° C. for 1 hour and 30 minutes, and then cured at 135 ° C. for 4 hours.

[Experiment 4]

The base material to which the thixotropic composite resin according to the present invention of Example 4 was applied and penetrated was used, and other conditions were the same as those in Experiment 3.

[Experiment 5]

Example 5 by using the embodiment described in the P100 aluminum oxide abrasive according to the first production of the adhesive to 116.5g / m ² after the coating as European FEPA standard gravity system 180g / m ² P80 zirconia coated alumina and, based on the European standard FEPA 240 g / m ² of the abrasive was applied by an electrodeposition method, dried for 2 hours at 70-115 ° C., and then coated with a second coating adhesive, dried for 2 hours 30 minutes at 70-125 ° C., and then cured at 135 ° C. for 4 hours.

[Experiment 6]

The base material to which the thixotropic composite resin according to the present invention of Example 6 was applied and penetrated was used, and other conditions were the same as those in Experiment 5.

Polishing Condition 2 : Experiments 7 to 10 are applied.

(1) Specifications of abrasive belt products are 50mm x 2000mm.

(2) The grinding material is SUS-304.

(3) The polishing load is 10 kgf.

(4) The polishing time was 10 times with 2.5 min each.

(5) The rotation speed of the abrasive belt product is 1376 rpm.

(6) Polishing conditions were made into the wet polishing method.

[Experiment 7]

After applying 107.8 g / m ^{2 of the} primary production adhesive using the substrate of Example 7, P5.1 heat-treated aluminum oxide abrasive according to the European FEPA standard was applied 155.1 g / m ² by gravity, and according to the European FEPA standard. P2.8 zirconia alumina abrasive was applied to 232.8g / m ² electrodeposition method, dried for 2 hours at 70 ~ 115 ℃ and then coated with a secondary coating adhesive, dried for 2 hours 30 minutes at 70 ~ 125 ℃, then cured at 135 ℃ 4 hours It was.

[Experiment 8]

The base material to which the thixotropic composite resin according to the present invention of Example 8 was applied and penetrated was used, and other conditions were the same as those in Experiment 7.

[Experiment 9]

Using the description of Example 9, other conditions were the same as those in Experiment 7.

[Experiment 10]

The base material to which the thixotropic composite resin according to the present invention of Example 10 was applied and penetrated was used, and other conditions were the same as those in Experiment 7.

TABLE 2 Grinding Performance and Grinding Sustainability Results in Wet Conditions of Experimental Products

Unit: Grinding amount by number of times (g / m ² )

1 time Episode 2 3rd time 4 times 5 times 6th 7th 8th 9th 10th Experiment 1 50.1 28.5 23.6 19.2 17.1 15.0 14.2 13.6 13.1 12.9 Experiment 2 65.6 35.8 24.3 21.2 19.8 17.7 16.1 14.6 14.2 13.6 Experiment 3 100.4 59.2 42.8 31.2 25.0 20.8 18.3 16.4 14.9 14.5 Experiment 4 128.2 81.9 60.7 49.8 40.7 33.2 26.3 20.8 16.7 14.3 Experiment 5 130.1 106.3 98.2 89.8 82.6 78.2 76.2 68.8 66.8 64.9 Experiment 6 136.5 112.2 106.8 99.6 92.7 88.4 85.7 80.1 75.5 69.4 Experiment 7 110.8 71.1 66.6 65.4 57.0 51.7 46.2 41.8 36.6 29.0 Experiment 8 134.3 103.3 88.6 75.9 71.1 64.5 59.8 57.9 56.3 51.1 Experiment 9 102.1 72.0 59.5 55.0 50.9 50.0 48.1 42.0 40.7 38.2 Experiment 10 125.2 96.1 81.0 70.9 64.1 56.7 48.0 42.5 37.6 34.8

As shown in [Table 2], the grinding performance and the grinding durability of the abrasive belt product using the substrate coated with the thixotropic rear composite resin and the permanence of grinding were applied to the abrasive belt product using the substrate coated with the conventional general resin. It can be seen that the performance is significantly higher than that.

Next, the RPM change of the contact roller in the polishing machine during the grinding and polishing under the wet conditions of the experimental product was measured.

[Table 3] RPM change by frequency

1 time Episode 2 3rd time 4 times 5 times 6th 7th 8th 9th 10th Experiment 1 1376 1333 1332 1435 1412 1425 1434 1420 1448 1438 Experiment 2 1376 1365 1368 1372 1374 1374 1375 1377 1379 1380 Experiment 3 1376 1358 1364 1368 1382 1383 1388 1383 1402 1398 Experiment 4 1376 1369 1368 1372 1376 1379 1375 1379 1387 1389 Experiment 5 1376 1361 1372 1391 1396 1400 1400 1407 1413 1418 Experiment 6 1376 1371 1374 1371 1380 1382 1384 1386 1387 1389 Experiment 7 1376 1373 1381 1378 1379 1388 1399 1407 1403 1417 Experiment 8 1376 1372 1377 1390 1388 1392 1389 1392 1390 1391 Experiment 9 1376 1379 1396 1396 1390 1412 1404 1418 1422 1428 Experiment 10 1376 1365 1381 1381 1383 1381 1388 1382 1384 1388

As shown in [Table 3], when the polishing belt product according to the present invention is ground or polished under certain conditions, stable driving (or rotation) of the contact roller 80 of the polishing machine can be seen as compared to the conventional polishing belt product. The result is a stable performance of the polishing machine.

In addition, although not shown in the above [Table 2], as a result of observing each experimental product after grinding and polishing, the conventional experimental product has a stiffness disappears as compared to before grinding and polishing, very flexible and grinding the grinding material 70 And while the abrasive, dust, fine debris of the grinding material, etc. generated during the grinding, a considerable amount is enclosed on the rear surface of the abrasive product, slip occurs well and durability is not good, Compared with that of the conventional experimental product, the rear surface of the experimental product still remained stiff and roughness was also found to be more improved than the conventional one in terms of durability.

In addition, in the case of the experimental product according to the present invention, the dust 90 of the above-mentioned ground material 70 and the fine particles of the material 70 were hardly enclosed, and a small amount of dust ( 90) There was also a valley of the pattern 22 still remaining on the back of the abrasive belt product so that the above could be easily removed.

As described above, the present invention is divided and described in the examples shown in FIGS. 7A to 12B and the experimental data of [Tables 1] to [Table 3], but the protection scope of the present invention is not limited thereto, and the claims are made. It will be said that all the examples to which the technical idea equivalent to the matter described in the scope are applied are applied.

Since the abrasive belt product having the rear slip resistant resin layer according to the present invention uses the substrate 20 to which the thixotropic composite resin 21 is applied and penetrated, the conventional general rear resin 11 is applied to the substrate 10. Grinding performance and grinding sustainability have been improved by 10-30% compared to the existing abrasive products, and satisfying high load, high RPM, and high humidity compatibility simultaneously, the abrasive products are suitable for both dry and wet abrasive belts.

In addition, unlike conventional abrasive products that must be repeatedly applied to improve durability, the substrate 20 to which the thixotropic composite resin according to the present invention is applied and penetrated is used to improve the durability of the abrasive product by only one back process. It saved time and money.

In addition, the abrasive belt product according to the present invention exhibits an excellent effect on improving the durability of the product by penetrating the thixotropic composite resin to a predetermined depth of the substrate.

Claims (5)

In an abrasive product comprising a substrate, an adhesive, and an abrasive, Thixotropy composite resin having flexibility is applied and penetrated on the back of the substrate, The thixotropic composite resin has an abrasive belt product having a backside slip resistant resin layer, characterized in that a predetermined pattern is formed on the surface of the substrate to cross an acid and a valley. The method of claim 1, The thixotropy composite resin has a property of changing into a sol in a flow state and a gel in a stationary state, Phenolic resin, melamine resin, epoxy resin, urethane resin, polyester resin, amino plaster resin, melamine-formaldehyde resin, acrylated isocyanate resin, urea-formaldehyde resin, isocyanate resin, acrylated urethane resin, acrylated epoxy resin or their A thermosetting resin composed of a mixture; At least one of an acrylic resin, a polystyrene butadiene resin, an acrylonitrile butadiene resin, a polyisoprene resin, a polyethylene terephthalate resin, a polyvinyl resin, a polycarbonate resin, a fluorine resin, a polypropene resin or a mixture thereof is used. An abrasive belt product having a backside slip resistant resin layer, characterized in that it comprises a. In the manufacturing method of the abrasive product which apply | coats resin to the back surface of a base material, The zinc roller and the rubber roller are interlocked and rotated so as to press and transport the substrate fed therebetween, Polishing with a backside slip resistant resin layer, wherein the thixotropic composite resin is supplied to the surface portion of the rubber roller which the rear surface of the substrate abuts, and the thixotropic composite resin is applied and penetrated to the rear surface of the substrate by elastic compression of the rubber roller. Method of making belt products. The method of claim 3, wherein The rubber roller is a method of manufacturing an abrasive belt product having a rear slip resistant resin layer, characterized in that a pattern of a predetermined depth is formed on the surface. delete

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