KR100799091B1 - Method for producing panel and the panel - Google Patents

Method for producing panel and the panel Download PDF

Info

Publication number
KR100799091B1
KR100799091B1 KR1020050064714A KR20050064714A KR100799091B1 KR 100799091 B1 KR100799091 B1 KR 100799091B1 KR 1020050064714 A KR1020050064714 A KR 1020050064714A KR 20050064714 A KR20050064714 A KR 20050064714A KR 100799091 B1 KR100799091 B1 KR 100799091B1
Authority
KR
South Korea
Prior art keywords
ocher
weight
panel
lattice
mortar
Prior art date
Application number
KR1020050064714A
Other languages
Korean (ko)
Other versions
KR20070010264A (en
Inventor
안문효
Original Assignee
안문효
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 안문효 filed Critical 안문효
Priority to KR1020050064714A priority Critical patent/KR100799091B1/en
Publication of KR20070010264A publication Critical patent/KR20070010264A/en
Application granted granted Critical
Publication of KR100799091B1 publication Critical patent/KR100799091B1/en

Links

Images

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/28—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups combinations of materials fully covered by groups E04C2/04 and E04C2/08
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Panels For Use In Building Construction (AREA)
  • Laminated Bodies (AREA)

Abstract

본 발명은 황토판넬 및 그 제조방법에 관한 것으로, 더욱 상세하게는 황토,경량골재, 철, 맥반석 및 백시멘트로 되는 황토판넬본체 내부에 격자형 마섬유를 포함토록 함으로써, 건축용 내, 외장재로 사용할 경우 콘크리트로 부터 발생되는 유해물질을 차단할 뿐만 아니라 원적외선 방출하고 단열 효과 또한 우수하도록 한 것으로, 황토 44∼59중량%, 경량골재 20∼30중량%, 철 1∼2중량%, 맥반석 1∼2중량% 및 백시멘트 19∼22중량%로 되는 혼합물에 일정량의 물을 혼합하여 황토몰탈을 준비하는 단계(S1)와, 직조된 격자형 마섬유를 상기 준비된 황토몰탈에 일정시간 침지하는 단계(S2)와, 황토몰탈에 침지된 마섬유를 일정시간 양생하여 격자형 골격체를 제조하는 단계(S3)와, 상기 준비된 황토몰탈을 판넬본체로 성형하되, 판넬본체 내부에 준비된 격자형 골격체가 포함되도록 성형하는 단계(S4)를 포함하여 되는 것을 특징으로 한다.The present invention relates to an ocher panel and a method of manufacturing the same, and more particularly, to include lattice hemp fibers in an ocher panel body made of ocher, light aggregate, iron, elvan, and back cement. In this case, it not only blocks harmful substances generated from concrete, but also emits far infrared rays and has excellent thermal insulation effect. 44 to 59% by weight of ocher, 20 to 30% by weight of light aggregate, 1 to 2% by weight of iron, 1 to 2% by weight of rock. % To prepare a loess mortar by mixing a certain amount of water in the mixture of 19 to 22% by weight of cement (S1), and immersing the woven lattice hemp fiber in the prepared loess mortar for a predetermined time (S2) And, curing the hemp fiber immersed in ocher mortar for a predetermined time to produce a lattice-like framework (S3), and the prepared ocher mortar formed into a panel body, the lattice-like framework prepared inside the panel body It is characterized in that, including a step (S4) of forming inclusion.

황토판넬, 황토, 마섬유, 격자형 골격체, 철분 Ocher panel, ocher, hemp fiber, lattice framework, iron

Description

황토판넬 및 그 제조방법{Method for producing panel and the panel}Yellow earth panel and its manufacturing method {Method for producing panel and the panel}

도 1a는 본 발명에 의한 황토판넬의 제조공정도.Figure 1a is a manufacturing process of the ocher panel according to the present invention.

도 1b는 본 발명에 의한 황토판넬 성형단계의 공정도.Figure 1b is a process diagram of the ocher panel forming step according to the present invention.

도 2a 내지 도 2f는 본 발명에 의한 황토판넬의 제조과정을 나타낸 도면.Figure 2a to 2f is a view showing the manufacturing process of the ocher panel according to the present invention.

도 3은 본 발명에 의한 황토판넬의 사시도.Figure 3 is a perspective view of the ocher panel according to the present invention.

도 4는 본 발명에 의한 황토판넬의 단면도.Figure 4 is a cross-sectional view of the ocher panel according to the present invention.

도 5는 본 발명에 의한 황토판넬의 사용상태를 나타낸 단면도.5 is a cross-sectional view showing a state of use of the ocher panel according to the present invention.

*도면의 주요 부호에 대한 설명** Description of Major Symbols in Drawings *

1: 황토판넬본체 2: 격자형 골격체1: ocher panel body 2: lattice-like framework

3: 격자형 마섬유 3: lattice hemp fiber

본 발명은 황토판넬 및 그 제조방법에 관한 것으로, 더욱 상세하게는 황토,경량골재, 철분, 맥반석 및 백시멘트로 되는 황토판넬본체 내부에 격자형 마섬유를 포함토록 함으로써, 건축용 내, 외장재로 사용할 경우 콘크리트로 부터 발생되는 유해물질을 차단할 뿐만 아니라 원적외선 방출하고 단열 효과 또한 우수하도록 한 것이다. The present invention relates to an ocher panel and a method of manufacturing the same, and more particularly, to include lattice hemp fibers in an ocher panel body made of ocher, light aggregate, iron, elvan, and back cement, to be used as an interior and exterior material for construction. In this case, it not only blocks harmful substances generated from concrete but also emits far infrared rays and has excellent thermal insulation effect.

잘 알려진 바와 같이 황토는 원적외선 방사효과와 내항균성이 우수하여 건축물의 내장재로 사용할 경우 신진대사의 촉진, 피로회복과 함께 단열, 보온, 방음등의 효과로 여름에는 시원하고, 겨울에는 따뜻하며 실내에 곰팡이가 발생하는 것을 방지할 수 있는 등 다른 건축 내장재가 구비하지 못한 뛰어난 효과가 있다.As is well known, ocher has excellent far-infrared radiation effect and antibacterial resistance, so it is cool in summer, warm in winter, warm in winter by promoting metabolism, recovery of fatigue, and heat insulation, sound insulation, etc. There is an excellent effect that other building interior materials do not have, such as to prevent the occurrence of mold.

위와 같은 황토 특유의 장점을 활용하여 전통 건축물에서는 황토를 벽체나 지붕 등에 널리 이용하고 있었으나 황토는 자체의 결합력이 약하여 통상 짚 등 식물성 섬유를 보강한 반죽으로 벽체 등을 형성하고 습기에 취약하고 표면 강도가 낮아 쉽게 풍화되는 단점을 보완하기 위하여 회반죽으로 덧씌우는 작업이 필요하였으므로 건축물의 내장재로 사용하는 데에는 제약이 많았다.In traditional buildings, ocher is widely used in walls and roofs, but the loess is weakly bonded to its own fiber, forming walls with dough that is reinforced with vegetable fibers such as straw. As it was necessary to overcoat with plaster to make up for the disadvantages of easy weathering, there were many limitations in using it as interior materials of buildings.

위와 같은 문제점을 해결하기 위하여 종래 황토를 주재료로 하는 건축재로 황토분말에 폐지분말섬유, 분말소석고 및 물과 발포제 및 코팅용 바인더를 첨가 혼합하고 표면 및 이면에 보호용 종이를 부착하는 건축물 내장 바닥재 흙판 보드에 대하여 한국특허등록 162618호에 공지된바 있었고, 또한 황토, 삼 및 백시멘트를 사용하여 보드를 성형하고 앞면에는 초지를, 뒷면에는 직포를 접착한 황토보드는 실용신안등록 20-0189540호로 공지된 것이 있었으나, 황토를 주재료로 하는 종래의 내장보드는 황토가 가지는 문제점인 낮은 결합강도를 보완하기 위하여 두께를 두껍게 성형하는 것이 불가피하여 무게가 무거워지는 단점이 있었을 뿐 아니라 건조시 수축에 따른 균열현상을 막을 수 없었고, 무게를 줄이고 균열을 방지하기 위하여는 인체에 유해한 별도의 화학적인 첨가제가 필요로 하는 등 황토가 가지는 고유의 장점을 살리는데 어려움이 있어 황토를 주재료로 하는 판넬이 널리 보급되게 하는데 문제점이 있었다.In order to solve the above problems, as a building material mainly based on loess, it is mixed with waste paper powder, powdered gypsum, water, foaming agent and coating binder, and attaches protective paper to the surface and the backing. It was known in Korean Patent Registration No. 162618, and the ocher board, which was formed by using ocher, hemp and back cement, and made paper on the front and woven fabric on the back, was known as Utility Model Registration 20-0189540. However, conventional interior boards based on loess are inevitably formed to have a thicker thickness to compensate for the low bonding strength, which is a problem of loess. In order to reduce weight and prevent cracks, Salrineunde the inherent advantages of the loess having the chemical additive, such as a need there is difficulty there is a problem to be a widespread panel of the loess as the main material.

따라서 본 발명의 목적은 상기한 종래의 황토판넬이 갖는 제반 문제점을 해결하기 위하여, 황토,경량골재, 철분, 맥반석 및 백시멘트로 되는 황토판넬본체 내부에 격자형 마섬유를 포함토록 함으로써, 박판형으로 제조가 가능하고, 건축용 내, 외장재로 사용할 경우 콘크리트로부터 발생되는 유해물질 및 전자파를 차단할 뿐만 아니라 원적외선 방출하고 단열 효과 또한 우수하도록 하며, 폐탄광으로 부터 수득한 철분을 판넬본체에 포함시킴으로써, 판넬의 강도를 보강하는 것은 물론 철분으로 인한 하천오염을 방지하도록 하는 황토판넬 및 그 제조방법을 제공함에 있다.Therefore, an object of the present invention is to include a lattice hemp fiber in the loess panel body made of ocher, light aggregate, iron, elvan and back cement in order to solve all the problems of the conventional loess panel, as a thin plate It is possible to manufacture, and to prevent harmful substances and electromagnetic waves generated from concrete when used in building and exterior materials, to emit far-infrared rays and to have excellent thermal insulation effect, and to include the iron obtained from waste coal mine in the panel body, It is to provide a loess panel and a method of manufacturing the same to reinforce the strength as well as to prevent river pollution due to iron.

상기한 목적을 달성하기 위한 본 발명에 의한 황토판넬은,The ocher panel according to the present invention for achieving the above object,

황토 44∼59중량%, 경량골재 20∼30중량%, 철분 1∼2중량%, 맥반석 1∼2중량% 및 백시멘트 19∼22중량%로 되는 혼합물에 일정량의 물을 혼합하여 황토몰탈을 준비하는 단계(S1)와, A loess mortar is prepared by mixing a certain amount of water in a mixture of 44 to 59% by weight of ocher, 20 to 30% by weight of light aggregate, 1 to 2% by weight of iron, 1 to 2% by weight of gannetite and 19 to 22% by weight of cement. Step (S1) and

직조된 격자형 마섬유를 상기 준비된 황토몰탈에 일정시간 침지하는 단계 (S2)와, Step of immersing the woven lattice hemp fiber in the prepared ocher mortar for a predetermined time (S2),

황토몰탈에 침지된 마섬유를 일정시간 양생하여 격자형 골격체를 제조하는 단계(S3)와, Curing the hemp fiber immersed in ocher mortar for a predetermined time to produce a lattice-like framework (S3);

상기 준비된 황토몰탈을 판넬본체로 성형하되, 판넬본체 내부에 준비된 격자형 골격체가 포함되도록 성형하는 단계(S4)를 포함하여 이루어지는 것을 특징으로 한다.Molding the prepared ocher mortar into the panel body, characterized in that it comprises a step (S4) to include a prepared grid-like skeleton in the panel body.

또한 상기 판넬을 성형하는 단계(S4)는,In addition, the step of forming the panel (S4),

강화유리 두 장을 일정 간격으로 평행하게 고정시키는 단계(S41)와,Fixing the two sheets of tempered glass in parallel at a predetermined interval (S41),

고정된 강화유리 사이에 성형틀을 설치하는 단계(S42)와,Installing the molding frame between the fixed tempered glass (S42),

설치된 성형틀과 강화유리 사이에 준비된 격자형 골격체를 설치하는 단계(S43)와,Installing the prepared grid-like skeleton between the mold and the installed glass (S43),

격자형 골격체가 설치된 강화유리 사이에 황토몰탈을 투입하는 단계(S44)와,Injecting the ocher mortar between the tempered glass in which the lattice frame is installed (S44),

투입된 황토몰탈을 일정시간 양생하는 단계(S45)와,Curing the injected ocher mortar for a predetermined time (S45),

양생된 황토판넬로부터 성형틀과 강화유리를 분리하는 단계(S46)를 포함하여 이루어지는 것을 특징으로 한다.It characterized in that it comprises a step (S46) for separating the mold and tempered glass from the cured ocher panel.

그리고 상기 강화유리와 성형틀을 고정(S41), 설치(S42)하기 전, 박리제를 도포한 후 고정, 설치하는 것을 특징으로 한다.And before fixing the tempered glass and the molding frame (S41), installation (S42), it is characterized in that the fixed and installed after applying a release agent.

또한 본 발명에 의한 황토판넬은 황토 44∼59중량%, 경량골재 20∼30중량%, 철분 1∼2중량%, 맥반석 1∼2중량% 및 백시멘트 19∼22중량%로 되는 황토판넬본체(1) 내부에 격자형 골격체(2)가 삽입되어 이루어지되, In addition, the ocher panel according to the present invention is made of ocher panel body comprising 44 to 59% by weight of ocher, 20 to 30% by weight of light aggregate, 1 to 2% by weight of iron, 1 to 2% by weight of ganban stone and 19 to 22% by weight of cement. 1) the lattice-like framework (2) is inserted into the interior,

상기 격자형 골격체(2)는 황토 44∼59중량%, 경량골재 20∼30중량%, 철분 1∼2중량%, 맥반석 1∼2중량% 및 백시멘트 19∼22중량%로 되는 혼합물에 일정량의 물을 혼합하여서 된 황토몰탈에 격자형 마섬유(3)를 침지하고 양생하여 되는 것을 특징으로 한다.The lattice framework 2 has a certain amount of a mixture of 44 to 59% by weight of ocher, 20 to 30% by weight of light aggregate, 1 to 2% by weight of iron, 1 to 2% by weight of ganban stone and 19 to 22% by weight of cement. It is characterized in that the lattice hemp fiber (3) is immersed and cured in the ocher mortar by mixing the water of.

이하, 본 발명의 실시예를 첨부된 도면을 참조하여 설명하면 다음과 같다.Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

도 1은 본 발명에 의한 황토판넬의 제조공정도이고, 도 2a 내지 도 2f는 본 발명에 의한 황토판넬의 제조과정을 나타낸 도면으로서, 황토몰탈 준비(S1) 황토몰탈에 마섬유 침지(S2), 마섬유 양생, 격자형 골격체 제조(S3) 및 판넬 성형단계(S4)로 되고, 상기 판넬 성형단계(S4)는 강화유리 고정(S41), 성형틀 설치(S42), 격자형 골격체 설치(S43), 황토몰탈 투입(S44), 양생(S45), 성형틀과 강화유리 제거단계(S46)로 된다.1 is a manufacturing process diagram of the ocher panel according to the present invention, Figures 2a to 2f is a view showing the manufacturing process of the ocher panel according to the present invention, ocher mortar preparation (S1) oak mortar immersed in ocher mortar (S2), Hemp fiber curing, lattice-shaped skeleton manufacturing (S3) and panel forming step (S4), the panel forming step (S4) is reinforced glass (S41), forming mold installation (S42), grid-like skeleton installation ( S43), ocher mortar input (S44), curing (S45), forming the mold and tempered glass removing step (S46).

먼저 황토몰탈 준비단계(S1)는 황토, 경량골재, 철분, 맥반석 및 백시멘트로 되는 혼합물에 일정량의 물을 혼합하여 되는 것으로, 원적외선 방사, 제습 등의 유용한 효과를 갖는 황토, 점토성분과의 결합력이 우수한 경량골재, 산화작용을 하는 철분, 황토의 효능을 돕는 맥반석 등을 결합재인 백시멘트로 결합시키는 것이다.First, the ocher mortar preparation step (S1) is made by mixing a certain amount of water in a mixture consisting of ocher, light aggregate, iron, elvan and back cement, and binding force with ocher and clay having useful effects such as far infrared radiation and dehumidification. This excellent lightweight aggregate, oxidizing iron, and loess to help the efficacy of loess, etc. will be combined with the back cement as a binder.

상기 황토몰탈의 배합비는 수분을 제외하고, 황토 44∼59중량%, 경량골재 20∼30중량%, 철분 1∼2중량%, 맥반석 1∼2중량% 및 백시멘트 19∼22중량%로 되며, 황토의 배합비가 44중량% 미만이면 황토의 효과가 미미하게 되고 본 발명의 목적인 황토의 제반기능을 제공할 수 없게 되며 59중량%를 초과하면 과량이 되므로 44∼59중량%로 하고, 경량골재의 배합비가 20중량% 미만이면 소량이 되어 골재의 역할이 미미하게 도고 30중량%를 초과하면 황토의 배합비가 줄어들어 황토의 효과가 축소될 수 있으므로 경량골재의 배합비는 20∼30중량%으로 한다.The mixing ratio of the ocher mortar is made of 44 to 59% by weight of ocher, 20 to 30% by weight of light aggregate, 1 to 2% by weight of iron, 1 to 2% by weight of ganban stone and 19 to 22% by weight of cement, When the mixture ratio of ocher is less than 44% by weight, the effect of ocher is insignificant, and it is not possible to provide all the functions of ocher, which is the object of the present invention. If the blending ratio is less than 20% by weight, the role of the aggregate is insignificant, and if it exceeds 30% by weight, the blending ratio of ocher may be reduced and the effect of the ocher may be reduced.

또한 철분, 맥반석는 보조재로서의 역할이므로 소량을 투입하도록 하며 상호간 배합비는 변형이 가능한 것이고, 백시멘트의 배합비가 19중량% 미만이면 결합재로서의 역할이 미미하여 결합력이 좋지 못하게 되며 22중량%를 초과하면 과량이 되어 황토판넬로서의 기능이 충분히 발휘될 수 없으므로 백시멘트의 배합비는 19∼22중량%로 한다.In addition, since iron and ganbanite act as auxiliary materials, a small amount should be added, and the mixing ratio between them is deformable. Since the function as an ocher panel cannot be fully exhibited, the compounding ratio of back cement shall be 19 to 22 weight%.

그리고 본 발명에 사용되는 황토는 통상의 것으로, 열 또는 자연광에 의해 인체에 유익한 원적외선이 방출되고, 건조할 때 수분이 방출되며, 악취와 노폐물을 제거시킬 수 있고, 특히 분해력, 자정력, 흡수력 등이 뛰어나 인간에 유익한 약성을 갖고 있는 것이다.And the ocher used in the present invention is conventional, far-infrared rays which are beneficial to the human body by heat or natural light are released, moisture is released when dried, can remove odors and wastes, in particular, degradability, self-cleaning, absorption, etc. This is excellent and has a beneficial weakness for humans.

상기 경량골재는 황토판넬의 경량화를 가능하게 하고, 뛰어난 축열기능을 갖고 있으며 점토와의 결합력이 우수함은 물론, 섬유조직과의 결합이 우수하여 본 발명의 황토판넬에 적합한 것이다.The light weight aggregate enables the light weight of the ocher panel, has an excellent heat storage function, and excellent adhesion to clay, as well as excellent bonding to the fibrous structure is suitable for the ocher panel of the present invention.

상기 철분은 폐탄광에서 발생되는 폐수 중 포함된 철분을 침전시켜서 사용하 는 것으로, 폐수 중의 철분을 회수함으로써 하천의 오염을 방지하는 역할을 하게 되는 것이다. 이러한 철분은 산화작용을 함으로써 황토판넬이 자연색 그대로를 갖도록 하는 역할을 하는 것이다.The iron is used to precipitate the iron contained in the wastewater generated from the waste coal mine, it is to serve to prevent the pollution of the river by recovering the iron in the wastewater. Iron acts to make the ocher panel have the natural color by oxidizing.

황토몰탈이 준비(S1)되면 도 2a와 같은 직조된 격자형 마섬유(3)를 상기 준비된 황토몰탈에 일정시간 침지(S2)한다. 상기 격자형 마섬유(3)는 황토판넬(A)의 강도를 보강함은 물론, 균열, 크랙 등을 방지하도록 하는 것으로, 황토판넬(A)을 박판형으로 제조할 수 있게 되고 그 크기 또한 극대화하여 제조할 수 있게 되며 균열이 발생하더라도 균열로 인한 판넬(A)의 하자가 발생치 않게 되고, 황토판넬본체(1)를 구성하는 황토와 함께 축열효과를 상승시켜 바닥재로 사용할 경우 에너지를 절약할 수 있게 될 뿐 아니라 황토와 유기적 결합이 가능하여 온도변화 등에 따른 황토판넬의 수축과 팽창시 황토의 변형을 방지하게 된다.When the ocher mortar is prepared (S1), the woven hemp grid 3 as shown in FIG. 2A is immersed in the prepared ocher mortar for a predetermined time (S2). The grid hemp fiber (3) to reinforce the strength of the ocher panel (A), to prevent cracks, cracks, etc., to be able to manufacture the ocher panel (A) in a thin plate shape and to maximize the size It is possible to manufacture, and even if cracks occur, defects of the panel (A) due to cracks do not occur, and the heat storage effect is increased together with the yellow soil constituting the ocher panel body (1) to save energy when used as a flooring material. Not only that, but also organic bonding with ocher prevents the deformation of ocher during shrinkage and expansion of ocher panel due to temperature change.

황토몰탈에 마섬유(3)가 충분히 침지(S2)되면, 이를 일정시간 양생하여, 도 2b에서와 같이, 격자형 골격체(2)를 제조(S3)한다. 마섬유에 황토몰탈을 침투시켜 골격체(2)로서 제조하는 이유는 판넬본체(1) 성형시에는 마섬유(3)에 황토몰탈이 충분히 침투되지 못하여 결합력이 좋지 못할 수도 있으며 성형공정 또한 골격체(3)가 되도록 하는 것이 용이하기 때문이다.When the hemp fiber 3 is sufficiently immersed in ocher mortar (S2), it is cured for a predetermined time, as shown in Figure 2b, to prepare a lattice framework 2 (S3). The reason why the ocher mortar penetrates the hemp fiber to make it as the skeleton body 2 is that the ocher mortar does not sufficiently penetrate the hemp fiber 3 when the panel body 1 is molded, so that the bonding strength may not be good. It is because it is easy to make it become (3).

격자형 골격체(3)가 준비(S3)되면, 상기 준비된 황토몰탈(S1)을 판넬본체(1) 로 성형하되, 판넬본체(1) 내부에 준비된 격자형 골격체(2)가 포함되도록 성형(S4)하여 황토판넬을 제조한다.When the lattice framework 3 is prepared (S3), the prepared ocher mortar (S1) is molded into the panel main body 1, but is molded to include the prepared lattice framework 2 inside the panel main body 1. (S4) to prepare an ocher panel.

이하 상기 판넬의 성형방법(S4)에 대해 더욱 상세히 설명하면, 판넬을 성형하는 단계(S4)는,Hereinafter, the method of forming the panel (S4) will be described in more detail.

먼저, 도 2c에서와 같이, 강화유리(10) 두 장을 일정 간격으로 평행하게 고정시킨다.(S41) 이때 상기 강화유리(10)는 황토의 중량 및 양생 습도나 온도에서 전혀 평면의 변형이 없는 것은 물론, 황토판넬(A)의 표면을 평활하게 해줄 수 있는 최적의 성형기로서 사용되는 것이다. 그리고 상기 강화유리(10)로서 폐기처리된 강화유리문을 이용하여 공사비를 절감할 수 있는 것이다.First, as shown in FIG. 2c, two sheets of tempered glass 10 are fixed in parallel at regular intervals (S41). At this time, the tempered glass 10 has no plane deformation at all in weight and curing humidity or temperature of ocher. Of course, it is used as an optimum molding machine that can smooth the surface of the ocher panel (A). And using the tempered glass door discarded as the tempered glass 10 will be able to reduce the construction cost.

강화유리(10)가 고정되면(S41), 고정된 강화유리 사이의 성형틀(20)을 설치(S42)한다, 이 때 상기 성형틀(20)은 판넬의 모양을 결정하게 되는 것으로 정사각형, 직사각형 등 다양한 모양을 가질 수 있는 것은 물론이며, 그 재질 또한 제한하지 않는다.When the tempered glass 10 is fixed (S41), install the forming mold 20 between the fixed tempered glass (S42), at this time, the forming mold 20 is to determine the shape of the panel square, rectangular Of course, it can have a variety of shapes, and the material is also not limited.

성형틀(20)이 설치되면(S42), 도 2d에서와 같이, 설치된 성형틀(20)과 강화유리(10) 사이에 준비된 격자형 골격체(2)를 설치(S43)한다. 상기 격자형 골격체(2)는 황토판넬(A)의 중앙에 위치해야 하므로 강화유리(10) 사이의 정 중앙에 위치시키도록 한다.When the molding die 20 is installed (S42), as shown in FIG. 2D, the grid-like skeleton 2 prepared between the installed molding die 20 and the tempered glass 10 is installed (S43). Since the grid-like framework 2 should be located at the center of the ocher panel A, the grid-like framework 2 should be located at the center between the tempered glass 10.

상기 격자형 골격체(2)가 설치된 강화유리(10) 사이에, 도 2d에서와 같이, 준비해둔 황토몰탈(30)을 투입(S44)한다. 이 때 투입된 황토몰탈(30) 간에 공극이 발생되지 않도록 바이브레이션하여 공극발생을 방지한다. Between the tempered glass 10 provided with the lattice-like framework 2, as shown in Figure 2d, the prepared ocher mortar 30 is injected (S44). At this time, by vibrating so as not to generate voids between the injected ocher mortar (30) to prevent the generation of voids.

황토몰탈(30)의 투입이 완료(S44)되면, 투입된 황토몰탈(30)을 일정시간 양생(S45)한다. 상기 양생조건은 스팀온도를 100℃ 이상 높이지 않도록 하고 6시간 정도 양생시 킨 후 2시간 동안 온도를 서서히 하강시켜 온도가 30℃가 되었을 때 성형틀(20)과 강화유리(10)를 제거(S46)하여 외부공기와 접속시킨다.When the input of the ocher mortar 30 is completed (S44), the injected ocher mortar 30 is cured for a predetermined time (S45). The curing condition is not to increase the steam temperature more than 100 ℃ and curing for about 6 hours and then gradually lowered the temperature for 2 hours to remove the mold 20 and tempered glass 10 when the temperature reaches 30 ℃ ( S46) to connect with outside air.

그리고 상기 강화유리(10)와 성형틀(20)을 고정, 설치하기 전, 박리제를 도포한 후 고정, 설치하는 것은 당업자간 자명한 사항이므로 상세한 설명은 생략한다.And before fixing and installing the tempered glass 10 and the molding die 20, it is obvious to those skilled in the art to fix and install after applying a release agent, so a detailed description thereof will be omitted.

또한 상기 성형된 황토판넬(A)의 표면을 별도의 코팅제로 코팅하여 마감처리할 수 있음은 당연하다.In addition, it is natural that the surface of the molded ocher panel (A) may be coated with a separate coating to finish.

상기와 같은 제조방법에 의해 제조된 황토판넬(A)은, 도 3 및 도 4에서 확인할 수 있는 바와 같이, 황토 44∼59중량%, 경량골재 20∼30중량%, 철분 1∼2중량%, 맥반석 1∼2중량% 및 백시멘트 19∼22중량%로 되는 황토판넬본체(1) 내부에 격자형 골격체(2)가 삽입되어 이루어지되, The ocher panel (A) prepared by the manufacturing method as described above, as can be seen in Figures 3 and 4, ocher 44-59% by weight, lightweight aggregate 20-30% by weight, iron 1-2% by weight, The lattice-like framework (2) is inserted into the ocher panel body (1), which is composed of 1 to 2% by weight of elvan and 19 to 22% by weight of cement,

상기 격자형 골격체(2)는 황토 44∼59중량%, 경량골재 20∼30중량%, 철분 1∼2중량%, 맥반석 1∼2중량% 및 백시멘트 19∼22중량%로 되는 혼합물에 일정량의 물을 혼합하여서 된 황토몰탈에 격자형 마섬유(3)를 침지하고 양생하여 되는 것인 바,The lattice framework 2 has a certain amount of a mixture of 44 to 59% by weight of ocher, 20 to 30% by weight of light aggregate, 1 to 2% by weight of iron, 1 to 2% by weight of ganban stone and 19 to 22% by weight of cement. By immersing and curing the lattice hemp fiber (3) in the ocher mortar by mixing the water of

판넬(A)로서 완성되면 그 내부에 삽입된 격자형 골격체(2)는 마섬유(3)를 제외하고는 판넬본체(1)와 동일 재질로 되기 때문에, 도 4에서 확인할 수 있는 바와 같이, 판넬본체(1) 내부에 마섬유(3)만이 삽입된 형태로 되는 것이다.When completed as the panel (A), since the lattice-like framework 2 inserted therein is made of the same material as the panel body 1 except for the hemp fiber 3, as can be seen in FIG. Only the hemp fiber 3 is inserted into the panel body 1.

상기 본 발명에 의한 황토판넬(A)에 대한 상세한 설명은 이미 제조방법에서 설명되었으므로 생략토록 한다.The detailed description of the ocher panel (A) according to the present invention has been already described in the manufacturing method so that it will be omitted.

이하 본 발명에 의한 황토판넬의 사용상태에 대해 설명하면, 도 5의 사용상태 단면도에서 알 수 있는 바와 같이, 황토판넬(A) 두 장을 건축물의 벽체시공시 거푸집의 형태로 사용할 수 있는 것으로, 거푸집을 대신하여 황토판넬(A) 두 장을 일정 간격으로 세워 놓은 후, 그 사이에 통상의 시멘트 몰탈(100)을 투입하여 양생하면, 황토판넬(A)을 외면으로 갖는 샌드위치 판넬(B)이 시공되는 것이다.Hereinafter, the state of use of the ocher panel according to the present invention, as can be seen in the state of use of the cross-sectional view of Figure 5, two ocher panel (A) can be used in the form of formwork when constructing the wall of the building, If two sheets of ocher panel (A) are placed at regular intervals in place of the formwork, and then the ordinary cement mortar (100) is put in between to cure the sandwich panel (B) having the ocher panel (A) on the outside It is construction.

즉 이렇게 시공된 판넬(B)은 고온에서도 방화되지 않아 고층 주거건물의 화재 예방에 적합하고, 황토성분으로 인해 콘크리트 벽체에서 발생되는 유해물질을 차단하고, 원적외선 방출을 할 뿐만 아니라, 습도조정, 냄새제거, 단열, 차음 등에 우수한 효과를 나타내는 것이다.In other words, the panel (B) thus constructed is not fireproof even at high temperatures, so it is suitable for the prevention of fires in high-rise residential buildings, blocks harmful substances generated from concrete walls due to ocher, and emits far infrared rays, as well as adjusting humidity and smell. It shows an excellent effect on removal, heat insulation, sound insulation and the like.

또한 이러한 샌드위치 판넬(B)이 건축물의 내, 외장재로 사용될 경우는 자연적인 실내, 외 환경이 조성될 수 있는 것이다.In addition, when such a sandwich panel (B) is used as the interior, exterior material of the building is to create a natural indoor, outdoor environment.

이상에서와 같이 본 발명을 비록 상기의 실시예에 한하여 설명하였지만 반드시 여기에만 한정되는 것은 아닌 것으로, 본 발명의 범주와 사상을 벗어나지 않는 범위 내에서 다양한 변형실시가 가능함은 물론이다.Although the present invention has been described in the above embodiments as described above, it is not necessarily limited thereto, and various modifications may be made without departing from the scope and spirit of the present invention.

상기한 설명에서 분명히 알 수 있는 바와 같이 본 발명에 의한 황토판넬 및 그 제조방법에 의하면, 황토,경량골재, 철분, 맥반석 및 백시멘트로 되는 황토판넬본체 내부에 격자형 마섬유를 포함토록 함으로써, 황토판넬의 강도를 보강하고 건축용 내, 외장재로 사용할 경우 화재의 발생을 예방하며 콘크리트로 부터 발생되는 유해물질 및 전자파를 차단할 뿐만 아니라 원적외선 방출하고 단열, 방음, 제습 효과 또한 우수한 효과가 있으며, 폐탄광으로 부터 수득한 철분을 판넬본체에 포함시킴으로써, 철분으로 인한 하천오염을 방지하도록 하는 등의 유용한 효과를 제공한다. As can be clearly seen from the above description, according to the ocher panel and the method for producing the same according to the present invention, by including lattice hemp fibers in the ocher panel body made of ocher, light aggregate, iron, elvan and back cement, When the strength of the yellow earth panel is strengthened and used in building and exterior materials, it prevents the occurrence of fire, blocks harmful substances and electromagnetic waves generated from concrete, emits far infrared rays, and has excellent thermal insulation, sound insulation and dehumidification effect. By incorporating the iron obtained from the panel body, it provides a useful effect, such as to prevent river pollution caused by iron.

또한 황토판넬을 사용함으로써 자연색을 그대로 실내공간에 표현할 수 있게 되어 건축물의 내, 외관을 미려하게 할 수 있는 효과를 제공한다.In addition, by using ocher panel, natural colors can be expressed in the interior space as it is, thereby providing the effect of making the interior and exterior of the building beautiful.

Claims (4)

황토판넬의 제조방법에 있어서,In the manufacturing method of the ocher panel, 황토 44∼59중량%, 경량골재 20∼30중량%, 철분 1∼2중량%, 맥반석 1∼2중량% 및 백시멘트 19∼22중량%로 되는 혼합물에 일정량의 물을 혼합하여 황토몰탈을 준비하는 단계(S1)와, A loess mortar is prepared by mixing a certain amount of water in a mixture of 44 to 59% by weight of ocher, 20 to 30% by weight of light aggregate, 1 to 2% by weight of iron, 1 to 2% by weight of gannetite and 19 to 22% by weight of cement. Step (S1) and 직조된 격자형 마섬유를 상기 준비된 황토몰탈에 일정시간 침지하는 단계(S2)와, A step of immersing the woven lattice hemp fiber in the prepared ocher mortar for a predetermined time (S2), 황토몰탈에 침지된 마섬유를 일정시간 양생하여 격자형 골격체를 제조하는 단계(S3)와, Curing the hemp fiber immersed in ocher mortar for a predetermined time to produce a lattice-like framework (S3); 상기 준비된 황토몰탈을 판넬본체로 성형하되, 판넬본체 내부에 준비된 격자형 골격체가 포함되도록 성형하는 단계(S4)를 포함하여 이루어지며,Forming the prepared ocher mortar into a panel body, comprising the step (S4) to include a prepared grid-like skeleton in the panel body, 상기 판넬을 성형하는 단계(S4)는,Forming the panel (S4), 강화유리 두 장을 일정 간격으로 평행하게 고정시키는 단계(S41)와,Fixing the two sheets of tempered glass in parallel at a predetermined interval (S41), 고정된 강화유리 사이에 성형틀을 설치하는 단계(S42)와,Installing the molding frame between the fixed tempered glass (S42), 설치된 성형틀과 강화유리 사이에 준비된 격자형 골격체를 설치하는 단계(S43)와,Installing the prepared grid-like skeleton between the mold and the installed glass (S43), 격자형 골격체가 설치된 강화유리 사이에 황토몰탈을 투입하는 단계(S44)와,Injecting the ocher mortar between the tempered glass in which the lattice frame is installed (S44), 투입된 황토몰탈을 일정시간 양생하는 단계(S45)와,Curing the injected ocher mortar for a predetermined time (S45), 양생된 황토판넬로부터 성형틀과 강화유리를 분리하는 단계(S46)를 포함하여 이루어지고,It comprises a step (S46) for separating the mold and tempered glass from the cured ocher panel, 상기 강화유리와 성형틀을 고정(S41), 설치(S42)하기 전, 박리제를 도포한 후 고정, 설치하는 것을 특징으로 하는 황토판넬의 제조방법.A method for manufacturing ocher panels, characterized in that the tempered glass and the molding die are fixed (S41) and fixed (S42), and then fixed and installed after applying a release agent. 삭제delete 삭제delete 황토판넬에 있어서,In the ocher panel, 황토 44∼59중량%, 경량골재 20∼30중량%, 철분 1∼2중량%, 맥반석 1∼2중량% 및 백시멘트 19∼22중량%로 되는 황토판넬본체(1) 내부에 격자형 골격체(2)가 삽입되어 이루어지되, A lattice-like framework within the loess panel body (1) comprising 44 to 59% by weight of ocher, 20 to 30% by weight of light aggregate, 1 to 2% by weight of iron, 1 to 2% by weight of gannetite and 19 to 22% by weight of cement. (2) is made by inserting, 상기 격자형 골격체(2)는 황토 44∼59중량%, 경량골재 20∼30중량%, 철분 1∼2중량%, 맥반석 1∼2중량% 및 백시멘트 19∼22중량%로 되는 혼합물에 일정량의 물을 혼합하여서 된 황토몰탈에 격자형 마섬유(3)를 침지하고 양생하여 되고,The lattice framework 2 has a certain amount of a mixture of 44 to 59% by weight of ocher, 20 to 30% by weight of light aggregate, 1 to 2% by weight of iron, 1 to 2% by weight of ganban stone and 19 to 22% by weight of cement. By immersing and curing the lattice hemp fiber (3) in the ocher mortar mixed with water of 상기 황토판넬본체(1)는 강화유리 두 장을 일정 간격으로 평행하게 고정시키고, 고정된 강화유리 사이에 성형틀을 설치한 후, 설치된 성형틀과 강화유리 사이에 격자형 골격체(2)를 설치하고 이에 황토몰탈을 투입, 양생한 후, 양생된 황토판넬로부터 성형틀과 강화유리를 분리하여 이루어지는 것을 특징으로 하는 황토판넬.The ocher panel body (1) is fixed to two sheets of tempered glass in parallel at a predetermined interval, and after installing the molding frame between the fixed glass, the grid-like skeleton (2) between the installed molding frame and the tempered glass Ocher mortar panel, characterized in that made by separating the mold and tempered glass from the cured ocher panel after putting, curing the ocher mortar.
KR1020050064714A 2005-07-18 2005-07-18 Method for producing panel and the panel KR100799091B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020050064714A KR100799091B1 (en) 2005-07-18 2005-07-18 Method for producing panel and the panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020050064714A KR100799091B1 (en) 2005-07-18 2005-07-18 Method for producing panel and the panel

Publications (2)

Publication Number Publication Date
KR20070010264A KR20070010264A (en) 2007-01-24
KR100799091B1 true KR100799091B1 (en) 2008-01-29

Family

ID=38011508

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020050064714A KR100799091B1 (en) 2005-07-18 2005-07-18 Method for producing panel and the panel

Country Status (1)

Country Link
KR (1) KR100799091B1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20200077189A (en) * 2018-12-20 2020-06-30 김미자 Panel using basalt and its manufacturing method

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR980008328U (en) * 1996-07-18 1998-04-30 박병수 Ocher wall
KR200189540Y1 (en) 2000-02-11 2000-07-15 용산종합건설주식회사 A yellow soil board

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR980008328U (en) * 1996-07-18 1998-04-30 박병수 Ocher wall
KR200189540Y1 (en) 2000-02-11 2000-07-15 용산종합건설주식회사 A yellow soil board

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20200077189A (en) * 2018-12-20 2020-06-30 김미자 Panel using basalt and its manufacturing method
KR102211748B1 (en) 2018-12-20 2021-02-04 김미자 Panel using basalt and its manufacturing method

Also Published As

Publication number Publication date
KR20070010264A (en) 2007-01-24

Similar Documents

Publication Publication Date Title
US9809981B2 (en) High performance, lightweight precast composite insulated concrete panels and high energy-efficient structures and methods of making same
US9032679B2 (en) Roof panel and method of forming a roof
US9353523B2 (en) Insulated wall panel
CN201826405U (en) Environment-friendly wall insulating structure for prefabricated buildings
WO2002038879A1 (en) Outwall thermal insulation board
WO2021167283A1 (en) Multipurpose brick employing skeleton plate body
US5765334A (en) Method of manufacturing porous building materials
CN103206032B (en) Heat-insulation wall with low temperature difference
KR20110114342A (en) INSULATOR · LIGHT WEIGHT CONCRETE CONSTRUCTION MATERIALS AND MANUFACTURING METHOD THEREFOR
CN210976147U (en) Assembled building outer wall structure
KR100799091B1 (en) Method for producing panel and the panel
RU103372U1 (en) BUILDING PANEL
CN111101594A (en) Cold-formed thin-wall light steel structure building
KR100458059B1 (en) Architectural brick used to building works method
CN215054296U (en) High strength fire prevention heat preservation partition wall structure
CN113024171B (en) Enhanced heat-insulation decorative plate based on inorganic lightweight aggregate and preparation method
KR20070099252A (en) Yellow soil panel, method of manufacturing thereof and method for construction therewith
CN2437772Y (en) Inorganic glass fibre reinforced plastic square-hole building board
KR100944523B1 (en) Lightweight partition for inner and outer wall of structure and menufacturing method of the same
WO2010024767A1 (en) Building elements and method of constructing outer walls with said building element
CN203270846U (en) Small-temperature-difference thermal insulation wall
CN217027723U (en) Precast lightweight concrete slab structure
CN216042310U (en) Gather rock flat board
CN217871067U (en) Composite heat-insulating board for external wall
JP7479686B2 (en) Wall panels

Legal Events

Date Code Title Description
A201 Request for examination
E902 Notification of reason for refusal
E701 Decision to grant or registration of patent right
GRNT Written decision to grant
G170 Publication of correction
FPAY Annual fee payment

Payment date: 20130124

Year of fee payment: 6

FPAY Annual fee payment

Payment date: 20140113

Year of fee payment: 7

LAPS Lapse due to unpaid annual fee