KR100788821B1 - Manufacturing method for improved tarpaulin - Google Patents

Manufacturing method for improved tarpaulin Download PDF

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Publication number
KR100788821B1
KR100788821B1 KR1020060070541A KR20060070541A KR100788821B1 KR 100788821 B1 KR100788821 B1 KR 100788821B1 KR 1020060070541 A KR1020060070541 A KR 1020060070541A KR 20060070541 A KR20060070541 A KR 20060070541A KR 100788821 B1 KR100788821 B1 KR 100788821B1
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South Korea
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film
tarpaulin
density polyethylene
weaving
winding
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KR1020060070541A
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Korean (ko)
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정도진
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청도교하기공플라스틱유한공사
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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D23/00—General weaving methods not special to the production of any particular woven fabric or the use of any particular loom; Weaves not provided for in any other single group
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/06—Load-responsive characteristics
    • D10B2401/061—Load-responsive characteristics elastic
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/06—Load-responsive characteristics
    • D10B2401/063—Load-responsive characteristics high strength
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00—Industrial
    • D10B2505/18—Outdoor fabrics, e.g. tents, tarpaulins

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Woven Fabrics (AREA)

Abstract

A method for manufacturing a tarpaulin fabric is provided to improve the spatial efficiency and the draw-ability of materials, by inducing a conventional type minute cutting process to a weaving process. A method for manufacturing a tarpaulin fabric comprises a film spinning process(S1), a film weaving process(S2), and a tarpaulin coating process(S3). The film spinning process includes a film forming process(S101) for forming a film, a film drawing process(S112), and a film winding process(S113). The film weaving process includes a drawing and cutting process(S201) for drawing and cutting the film into warp strands and weft strands, an HDPE(High-Density PolyEthylene) film weaving process(S202) for weaving an HDPE woven layer using the warp strands and the weft strands, and a woven fabric layer winding process(S203). The tarpaulin coating process includes an LDPE(Low-Density PolyEthylene) coating process(S301) for coating an LDPE layer on the HDPE woven layer to prepare a tarpaulin fabric, and a tarpaulin winding process(S302). A fineness of the HDPE(High-Density PolyEthylene) is 150-200 denier.

Description

개선된 타포린 제조방법{MANUFACTURING METHOD FOR IMPROVED TARPAULIN}Improved tarpaulin manufacturing method {MANUFACTURING METHOD FOR IMPROVED TARPAULIN}

도 1a은 종래의 타포린 제조과정을 개략적으로 나타낸 공정도,Figure 1a is a process diagram schematically showing a conventional tarpaulin manufacturing process,

도 1b는 종래의 타포린 제조과정을 개략적으로 나타낸 플로우차트,Figure 1b is a flow chart schematically showing a conventional tarpaulin manufacturing process,

도 2a는 본 발명에 따른 제조과정을 나타내는 플로어차트,Figure 2a is a floor chart showing a manufacturing process according to the present invention,

도 2b는 본 발명에 다른 제조과정을 개략적으로 나타낸 공정도이다.2b is a process diagram schematically showing another manufacturing process of the present invention.

*도면의 주요부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *

2 : 필름 3 : 경사가닥실2: film 3: warp thread

4 : 타포린직포층 5 : 콘(cone)4: Tarpaulin fabric layer 5: Cone

40 : 필름걸이 100 : 필름성형기40: film hanger 100: film molding machine

120 : 필름커팅기 130 : 인발기120: film cutting machine 130: drawing machine

140 : 권취기 150 : 제직기140: winding machine 150: weaving machine

160 : 코팅기 170 : 롤형권취기160: coating machine 170: roll type winding machine

210 : 필름인발기 220 : 필름권취기210: film drawing machine 220: film winding machine

230 : 가닥실성형기 240 : 필름세절커팅기230: strand thread forming machine 240: film cutting machine

250 : 가닥실정렬공급기 S1 : 필름제사공정250: strand thread alignment feeder S1: film production process

S2 : 필름제직공정 S3 : 타포린코팅공정S2: Film weaving process S3: Tarpaulin coating process

본 발명은 고밀도 폴리에틸렌(HDPE) 경사필름이 위사필름과 제직되고, 제직된 필름위에 저밀도 폴리에틸렌(LDPE)을 코팅처리하는 타포린 제조방법에 관한 것으로, 보다 상세하게는, 제사공정에서 종래의 세절공정을 제직공정에 도입하여 공간의 효율성 및 재료의 한계성과 연신성을 높이는 개선된 타포린 제조방법에 관한 것이다.The present invention relates to a tarpaulin manufacturing method in which a high density polyethylene (HDPE) warp film is woven with a weft film, and a low density polyethylene (LDPE) is coated on the woven film, and more specifically, a conventional cutting process in a weaving process. The present invention relates to an improved method for producing tarpaulin, which is introduced into the weaving process to increase space efficiency and material limit and elongation.

방수용 천막이나 텐트와 같은 방수천 등 다양한 용도로 사용되는 타포린(tarpaulin)은 직포의 재질에 따라서 PVC(polyvinyl chloride)타포린과 PE(polyethylene)타포린으로 나눌 수 있으며, 이 중에서 PVC 타포린은 멀티필라멘트 필름 얀으로 이루어진 PET 직포의 양면에 PVC를 코팅하여 만들어지며, PE 타포린의 경우에는 고밀도 폴리에틸렌(HDPE) 필름의 양면에 저밀도 폴리에틸렌(LDPE)를 코팅하여 만든다.Tarpaulin, which is used for various purposes such as waterproof tents or waterproof cloths such as tents, can be divided into PVC (polyvinyl chloride) tarpaulin and PE (polyethylene) tarpaulin depending on the material of the woven fabric, among which PVC tarpaulin is a multifilament film yarn Made of PVC coated on both sides of the PET woven fabric consisting of, in the case of PE tarpaulin is made by coating low density polyethylene (LDPE) on both sides of a high density polyethylene (HDPE) film.

도 1a와 1b는 종래의 타포린 제조과정을 개략적으로 나타낸 공정도와 플로우차트로서, Figure 1a and 1b is a flow chart schematically showing a conventional tarpaulin manufacturing process,

고밀도 폴리에틸렌 소재를 용융하여 일정 폭의 필름(2)을 성형하는 필름성형기(100)와, A film molding machine 100 for melting a high density polyethylene material and molding a film 2 having a predetermined width;

상기 성형된 필름(2)을 폭방향으로 설치된 다수의 칼날에 의해 세절하여 가닥실(3)을 형성하는 필름 커팅기(120)와,A film cutter (120) for cutting the molded film (2) by a plurality of blades installed in the width direction to form a strand thread (3);

상기 가닥실(3)을 만곡형상으로 돌출된 복수의 안내플레이트(132)에 연속 밀착 안내 이송하면서 각 가닥실(yarn)(3)을 인발하는 가닥실 인발기(130)와,A strand thread extractor 130 which draws each strand 3 while continuously adhering and guiding the strand thread 3 to a plurality of guide plates 132 protruding in a curved shape;

상기 인발과정을 거친 가닥실(3)을 각각 270~440개 정도의 콘(cone)(5)에 동시에 권취하는 가닥실 권취기(140)와,A strand thread winding machine 140 for simultaneously winding the strand thread 3 that has undergone the drawing process to 270 to 440 cones 5, respectively,

상기 가닥실이 권취된 콘(5)을 100~750개 정도로 크릴대(creel frame)(152)에 설치한 다수의 경사 가닥실과, 양측방에서 위사 가닥실을 공급받아 타포린직포층(4)을 제직하여 롤 형태로 권취하는 제직기(150)와,The tarpaulin woven fabric layer 4 is supplied with a plurality of inclined strand threads provided with a creel frame 152 about 100 to 750 cones 5 wound around the strand threads, and a weft strand thread from both sides. Weaving machine 150 to weave in the form of a roll to weave,

상기 제직된 타포린직포층(4)을 이송하면서 직포층에 저밀도 폴리에틸렌(LDPE)를 코팅하여 다시 롤 형태로 권취하는 코팅기(160)로 구성된다.Conveying the woven tarpaulin woven fabric layer 4 is composed of a coater 160 to coat the low-density polyethylene (LDPE) on the woven fabric layer and wound again in a roll form.

즉, 상기한 종래의 장치를 크게 분류하면, 고밀도 폴리에틸렌 소재를 이용하여 필름성형기(100)- 필름 커팅기(120)-인발기(130)-권취기(140)로 된 가닥실 제사장치와, That is, if the above-mentioned conventional apparatus is largely classified, a strand thread weaving apparatus comprising a film molding machine 100, a film cutting machine 120, a drawing machine 130, and a winding machine 140 using a high density polyethylene material,

상기 가닥실을 이용한 제직기(150) 및 코팅기(160)로 구분된다.It is divided into a weaving machine 150 and a coating machine 160 using the strand.

이러한 종래의 장치에 의한 타포린 제조과정을 설명하면 다음과 같다.Referring to the process for producing tarpaulin by the conventional device as follows.

고밀도 폴리에틸렌 소재를 용융하여 필름성형성기(100)에서 일정 폭의 필름(2)을 성형한 후, 폭방향으로 다수 구비된 칼날에 의해 세절하여 가닥실(3)을 형성한다.After melting the high-density polyethylene material to form a film (2) of a predetermined width in the film forming machine (100), it is cut by a blade provided with a plurality in the width direction to form a strand thread (3).

이때 상기 필름(2)의 가닥실(3)은 270~440개로 세절된다.At this time, the strands 3 of the film 2 is cut into 270 ~ 440 pieces.

이와 같이 세절된 가닥실(3)은 만곡형상으로 돌출된 복수의 안내플레이트(132)에 연속 밀착 안내 이송하면서 인발하는 과정을 거친 후, 상기 각 가닥실을 270~440개 정도의 콘(cone)(5)에 동시에 권취하므로 가닥실(3)을 제조하는 과정을 1차적으로 행한다.The strand thread 3 cut in this manner is subjected to the process of drawing the continuous guided transfer to a plurality of guide plates 132 protruding in a curved shape, and then each of the strands 270 ~ 440 cones (cone) Since it winds up simultaneously in (5), the process of manufacturing the strand thread 3 is performed primarily.

그리고 상기와 같이 제조된 가닥실(3)이 감긴 콘(cone)(5)을 제직기(150) 전방에 설치하게 되는데, 이는 크릴대(152)에 100~750개 정도로 콘이 설치된 경사 가닥실(31)과, 양측방으로 콘(5)이 설치된 위사 가닥실(도시하지 않음)을 구비하여 제직기(150)에 의해 타포린직포층(4)을 제직한 후, 상기 타포린의 직포층에 저밀도 폴리에틸렌(LDPE)를 코팅하여 롤 형태로 권취하는 제조과정을 2차적으로 행한다.And the cone (5) wound the strands (3) manufactured as described above is installed in front of the weaving machine 150, which is about 100 ~ 750 inclined strand thread installed on the krill stand (152) (31) and the weft strand thread (not shown) provided with the cone 5 in both sides, and weaving the tarpaulin woven fabric layer 4 by the weaving machine 150, and then low density to the woven fabric layer of the tarpaulin A secondary manufacturing process is performed by coating polyethylene (LDPE) and winding it in rolls.

그러나 상기한 종래의 제조장치는 1차적으로 가닥실을 제조한 후, 이를 이용하여 타포린을 제직하는 과정을 거치게 되는데, 상기 가닥실을 제조하는 장치나 이를 이용하여 타포린을 제직하는 장치가 비대하여 작업성 및 공간활용성이 저하되는 문제점이 있었다.However, the above-described conventional manufacturing apparatus is a process for weaving tarpaulin using the first manufacturing the strand yarn, using the same, the apparatus for manufacturing the strand yarn or a device for weaving tarpaulin using the same, the operation is enlarged There was a problem of deterioration in sex and space utilization.

즉, 이는 성형된 필름(2)을 세절하여 270~440개 정도의 콘(cone)(5)에 동시에 권취하는 가닥실 제조과정과 이를 이용하여 타포린을 제직하는 제조과정이 나뉘어져 있기 때문이다.In other words, this is because the process of manufacturing the strand yarn to simultaneously cut the molded film (2) and wound around 270 ~ 440 cones (cone) 5 and the manufacturing process of weaving tarpaulin using the same.

다시 말하면, 상기 성형된 필름(2)을 세절하여 270~440개 정도의 콘(cone)(5)에 동시에 권취하기 위해서 작업자가 270~440개 정도의 콘(cone)을 준비하여 가닥실을 권취하도록 함과, 상기 가닥실이 권취된 콘(cone)을 다시 크릴대상에 200~750개 정도를 장착하여 제직하는 과정을 거치기 때문에 그 작업성이 불편함은 물론 상기한 콘 설치에 따른 공간확보가 요구됨에 따라 공간활용성이 저하되는 문제점이 있는 것이다.In other words, the operator prepares about 270 to 440 cones and winds up the strands in order to finely cut the molded film 2 and to simultaneously wind up about 270 to 440 cones 5. In addition, since the process of weaving by attaching about 200 to 750 pieces of the cone (cone) wound the strand thread to the krill again, its workability is inconvenient, as well as ensuring space according to the above-described cone installation There is a problem that the space utilization is lowered as required.

이때, 상기 성형 필름에 의해 한번에 제사되는 가닥실 보다 상기 타포린을 제작할 때 사용되는 가닥실의 수효가 더 많이 사용됨에 따라 상기 공정을 연속 행할 수 없었고, 이는 상기 성형필름의 폭 사이즈가 고밀도 폴리에틸렌(HDPE)의 물성상 성형시의 용융장력이 커 그 폭 사이즈를 한정할 수밖에 없기 때문이다.At this time, as the number of strands used when producing the tarpaulin is used more than the strands prepared at once by the molded film, the process could not be carried out continuously, which means that the width of the molded film is high density polyethylene (HDPE). This is because the melt tension at the time of forming the physical property is large, so that the width size is limited.

또한, 상기 타포린 제직과정에서 크릴대상의 다수의 콘에 감긴 가닥실을 이용하여 제직하는 경우에 상기 각 콘에 감긴 가닥실의 물성이 차이를 갖는 경우나 가닥실을 공급하는 각 위치의 축 회전작동의 차이 등의 원인으로 상기 다수의 가닥실이 상호 엉키거나 끊기게 되는 작업 불량이 많이 발생되는 문제점이 있었다.In addition, in the case of weaving using a plurality of cones wound on a plurality of cones of krill during weaving of the tarpaulin, when the physical properties of the strands wound on the respective cones are different, or the axis rotation operation of each position to supply the strands There was a problem that a lot of work defects are generated that the plurality of strands are tangled or broken with each other due to the difference of the.

또한, 상기 가닥실 제조장치에서는 가닥실(3)의 인발하기 위해 가닥실 인발기(130)를 사용하는데, 이는 만곡형상으로 돌출된 안내플레이트(132)를 복수로 돌출 형성하여 상기 안내플레이트에 밀착 안내되도록 하는 구조를 갖기 때문에 공간을 많이 필요로 함에 따른 공간활용성이 저하되는 문제점이 있었다.In addition, the strand thread manufacturing apparatus uses a strand thread drawer 130 to draw the strand thread (3), which is formed in a plurality of protruding guide plate 132 protruding in a curved shape to closely adhere to the guide plate Since there is a structure to be guided there was a problem that the space utilization is reduced as a lot of space is required.

또한, 도 1b의 플로어차트로 살펴보면, 종래의 타포린제조방법은 필름성형기(100)에서 고밀도 폴리에틸렌을 용융하고 성형하는 필름성형공정(S101)과 성형된 필름(2)을 인발로울러에 부착된 필름커팅기(120)에 의해 세절하는 세절공정(S102)과 연신하고 줄임을 통하여 가닥실(yarn)(3)으로 인발하는 가닥실연신공정(S103)과 연신된 가닥실(3)을 270~440개정도 다수개의 콘(cone)(5)에 권취하는 가닥실권취공정(S104)으로 구성되는 필름제사공정(S1)과 상기 연신과 줄임을 통하여 세절권취된 다수개의 콘(5)이 750~100개정도 다수개의 크릴대(creel frame)(152)에서 고정회동하며 다수개의 경사가닥실(yarn)(31)이 인발되는 인발공정(S201)과 상기 인발된 경 사가닥실(31)과 제직기의 위사가닥실(도시하지 않음)과 제직되는 HDPE가닥실제직공정(S202)과 제직된 타포린직포층(4)이 롤형권취기(170)에 권취되는 직포층권취공정(S203)으로 구성되는 필름제직공정(S2)과 상기 위사와 경사로 제직된 고밀도 폴리에틸렌(HDPE)필름 직포층에 저밀도 폴리에틸렌(LDPE)를 코팅하는 코팅공정(S301)과 상기 저밀도 폴리에틸렌(LDPE)를 코팅한 고밀도폴리에틸렌 제직물원단을 와인더(180)에 권취시키는 타포린권취공정(S302)을 가지는 타포린코팅공정(S3)으로 이루어졌다. In addition, referring to the floor chart of FIG. 1B, the conventional tarpaulin manufacturing method includes a film forming process S101 for melting and molding high-density polyethylene in the film forming machine 100 and a film cutting machine attached to the drawn roller with the formed film 2. 270 to 440 strand strand stretching process (S103) and stretched strand thread (3) drawn out to a strand thread (yarn) (3) by stretching and reducing the cutting process (S102) to be cut by (120). Film manufacturing process (S1) consisting of a strand thread winding process (S104) wound around a plurality of cones (5) and a plurality of cones (5) wound by cutting through the stretching and reduction of about 750-100 Fixed rotation in a plurality of creel frame (152) and the drawing process (S201) in which a plurality of warp yarns (yarn) 31 is drawn and the weft of the drawn warp yarn thread 31 and the weaving machine HDPE strand yarn weaving process (S202) and the woven tarpaulin woven fabric layer 4, which are woven with a strand thread (not shown), are roll-wound A film weaving process (S2) consisting of a woven fabric winding step (S203) wound around 170 and a coating process for coating low density polyethylene (LDPE) on a high-density polyethylene (HDPE) film woven fabric woven in warp and weft yarns (S301). ) And a tarpaulin coating process (S3) having a tarpaulin winding process (S302) for winding the high density polyethylene woven fabric coated with the low density polyethylene (LDPE) on the winder 180.

그러나, 고밀도 폴리에틸렌(HDPE)의 경우에는 가공시에 용융장력이 크기 때문에, 최대 1M의 크기로만 제사를 할 수 없으며, 인장강도와 연신성으로 인해 최소 680데니아 이상의 섬도를 가지도록 인발할수 밖에 없었다. However, in the case of high density polyethylene (HDPE), due to the high melt tension during processing, it is not possible to sacrifice only up to 1M size, due to the tensile strength and elongation was drawn to have a fineness of at least 680 deniers.

또한, 상기에서 서술한바대로 각각의 크릴대가 제사기에 경사필름으로 권취되며, 다수개의 크릴대가 제직기에 권취되어 위사필름과 교차로 제직됨으로서 다수개의 크릴대로 인한 공간의 확보 및 공간의 광대함으로 인한 관리인원의 보충으로 인한 인건비 및 관리비용 증가가 대두되었다.In addition, as described above, each krill stand is wound with an inclined film on the weaving machine, and a plurality of krill stands are wound on the weaving machine and weaved at the intersection with the weft film. Labor and management costs have increased due to the replenishment of.

보통 일반적으로 타포린 제조공장은 다수개의 크릴대로 인한 제직기의 광대함으로 인해 축구경기장만한 곳에 제직기를 설치하여 제직하여 왔다.Usually, tarpaulin manufacturing plants have been weaving by installing a weaving machine just around the football stadium due to the vastness of the weaving machine due to the large number of krill bars.

또한, 다수개의 크릴대가 제직된 직포층이 권취되는 구동력에 의해 구동되어 작업의 과정상 문제가 있을시에는 크릴대의 부하가 걸리면서 직포층이 권취되는 와인더에 부하가 걸려서 제직기를 중지하는 문제점 또한 도출되었다.In addition, when there is a problem in the process of work, when the woven fabric layer in which a plurality of krill zones are woven are driven by a driving force, the problem of stopping the weaving machine due to the load on the winder on which the woven layer is wound is applied while the load of the krill stage is applied. It became.

특히, 엉키거나 끊어지는 경우 다수의 인원이 제직기에 동원되어 엉킨 경사 가닥실을 풀거나 끊어진 경사가닥실을 다시 이어붙이는 문제점이 도출되었으며, 하나의 제직기에 몰리는 인원동원으로 인하여 다른 제직기등에 관리소홀이 이루어져 높은 불량률이나 제직기고장등으로 문제점이 도출되었다. In particular, when tangled or broken, a large number of personnel were mobilized to the weaving machine to release the tangled inclined strand thread or to reconnect the broken inclined strand thread. As a result, problems such as high defect rate and weaving machine failure were derived.

따라서 본 발명의 목적은 상기와 같은 종래의 결점을 해결하기 위하여 세절제사된 고밀도 폴리에틸렌(HDPE)필름을 크릴대에 권취시키고 권취된 크릴대의 세절된 경사필름이 제직기의 위사된 필름과 제직되고, 제직된 필름위에 저밀도 폴리에틸렌(LDPE)을 코팅처리하는 타포린 제조방법에 있어서, 제사공정에서 종래의 세절공정을 제직공정에 도입하여 공간의 효율성 및 재료의 한계성과 연신성을 높이는 개선된 타포린 제조방법을 제공하는데 있다.Therefore, an object of the present invention is to wind up the krill chopped high-density polyethylene (HDPE) film cut thinner to solve the above-mentioned conventional drawbacks, and the krilled sloping slanted film of the krill is woven with the weft film of the weaving machine, In the tarpaulin manufacturing method of coating low-density polyethylene (LDPE) on the woven film, an improved tarpaulin manufacturing method which introduces a conventional cutting process into the weaving process in the weaving process to increase space efficiency and material limit and elongation. To provide.

또한, 상기 본 발명의 다른 목적은 제사공정에서 연신성 및 인장강도와 크기를 다양화를 위하여 세절공정을 배제하는 개선된 타포린 제조방법을 제공하는데 있다.In addition, another object of the present invention is to provide an improved tarpaulin manufacturing method that excludes the cutting process for varying the elongation, tensile strength and size in the spinning process.

상기와 같은 목적을 달성하기 위한 본 발명의 일예는 고밀도 폴리에틸렌을 용융하고 필름을 성형하는 필름성형공정과 성형된 필름을 연신하고 풀림을 통해 인장강도를 높이는 필름연신공정과 연신된필름상태로 와인더에 권취하는 필름권취공정으로 구성되는 필름제사공정과 필름걸이에서 인발되면서 가닥실성형기에 부착된 필름세절커팅기에 의해 세절되는 인발세절공정과 세절된 필름이 경사가닥실로 인발되어 타포린직포층을 제직하는 제직기에서 위사가닥실과 함께 제직되는 HDPE필름제직공정과 제직된 타포린직포층이 롤형권취기에 권취되는 직포층권취공정으로 구성 되는 필름제직공정과 상기 위사와 경사로 제직된 고밀도 폴리에틸렌(HDPE)필름 타포린직포층에 저밀도 폴리에틸렌(LDPE)를 코팅하는 코팅공정과 상기 저밀도 폴리에틸렌(LDPE)를 코팅한 고밀도폴리에틸렌 제직물원단을 롤형권취기에 권취시키는 타포린권취공정으로 구성되는 타포린코팅공정으로 구성되는 것을 특징으로 한다.One example of the present invention for achieving the above object is a film forming process for melting high density polyethylene and forming a film and a film stretching process for stretching the molded film and increasing the tensile strength through annealing and the stretched film state A film making process consisting of a film winding process wound up on a film hanger and a drawing cutting process cut by a film cutting cutter attached to a strand thread forming machine while being pulled out from a film hanger, and the thin film is drawn into an inclined strand thread to weave the tarpaulin fabric layer. HDPE film weaving process weaved together with weft yarn in a weaving machine, film weaving process consisting of a woven layer winding process in which the woven tarpaulin fabric layer is wound in a roll-type winding machine, and a high density polyethylene (HDPE) film tarpaulin woven in a warp yarn The coating process of coating low density polyethylene (LDPE) on the woven fabric layer and the low density polyethylene (LDPE) It characterized in that it comprises a tarpaulin coating process consisting of a tarpaulin winding step of winding the coated high-density polyethylene woven fabric fabric in a roll-type winding machine.

또한, 상기 목적을 위하여 고밀도 폴리에틸렌(HDPE) 필름의 연신성 및 인장강도와 폭의 최대화를 위하여 150-200데니아의 섬도를 가지는 것을 특징으로 한다.In addition, it has a fineness of 150-200 denier for the purpose of maximizing the stretchability and tensile strength and width of the high density polyethylene (HDPE) film for the purpose.

따라서, 본 발명의 목적은 고연신성과 고인장강도를 지니면서도, 경량화가 가능하고 폭의 크기를 다양화할 수 있는 있으며, 공간의 효율성과 코스트절감등의 효과를 높이는 개선된 타포린 제조방법을 제공하는데 그 목적이 있다.Accordingly, an object of the present invention is to provide an improved tarpaulin manufacturing method having high stretch and high tensile strength, which can be reduced in weight and can vary in size of width, and improves the effect of space efficiency and cost reduction. The purpose is.

또한, 상기 본 발명의 또 다른 실시예로는 폭의 크기를 위하여 다수개의 필름을 필름걸이에 삽입하여 광폭으로 제직하여 다양한 크기로 제작하는 것을 특징으로 한다.In still another embodiment of the present invention, a plurality of films are inserted into a film hanger for the size of the width, and the fabrics are manufactured in various sizes by being woven in a wide width.

이하, 첨부한 도 2a와 도 2b를 참조하여 본 발명의 바람직한 실시예에 따른 개선된 타포린 제조방법에 대하여 상세히 설명한다.Hereinafter, an improved tarpaulin manufacturing method according to a preferred embodiment of the present invention will be described in detail with reference to FIGS. 2A and 2B.

도 2a는 본 발명에 따른 제조과정을 나타내는 플로어차트이며, 도 2b는 본 발명에 따른 제조과정을 개략적으로 나타낸 공정도로서, Figure 2a is a floor chart showing the manufacturing process according to the present invention, Figure 2b is a process diagram schematically showing the manufacturing process according to the present invention,

고밀도 폴리에틸렌(HDPE)필름을 경사 및 위사로 제직하고 상기 제직된 직포층에 저밀도 폴리에틸렌(LDPE)을 코팅처리하는 타포린 제조방법에 있어서, In the tarpaulin manufacturing method of weaving a high-density polyethylene (HDPE) film with a warp and weft yarn and coating a low density polyethylene (LDPE) on the woven fabric layer,

고밀도 폴리에틸렌을 용융하고 필름을 성형하는 필름성형공정(S101)과 성형 된 필름을 연신하고 풀림을 통해 인장강도를 높이는 필름연신공정(S112)과 연신된필름상태로 와인더에 권취하는 필름권취공정(S113)으로 구성되는 필름제사공정(S1)과;Film forming process (S101) for melting high density polyethylene and forming a film, and film stretching process (S112) for increasing the tensile strength by stretching and unwinding the formed film and film winding process for winding in the stretched film state ( A film production process (S1) consisting of S113);

필름걸이(40)에 삽입하여 연신된 일정갯수의 권취된 필름(2)이 필름걸이(40)에서 인발되면서 필름세절커팅기(240)에 의해 세절되는 인발세절공정(S211)과 경사가닥실(31)을 성형하는 가닥실 성형기(230)와 연신과 동시에 가닥실을 가지런히 공급하는 가닥실정렬공급기(250)와 경사가닥실(31)과 위사가닥실을 이용하여 타포린직포층(4)을 제직하는 제직기(150)를 거쳐 제직되는 HDPE필름제직공정(S212)과 제직된 타포린직포층(4)이 롤형권취기(170)에 권취되는 직포층권취공정(S203)으로 구성되는 필름제직공정(S2)과; The drawing cutting process (S211) and the inclined strand thread (31) which are cut by the film cutting cutter 240 while being pulled out of the film hanger 40 by a predetermined number of wound films 2 inserted into the film hanger 40 and stretched. Weaving the tarpaulin woven fabric layer (4) by using a strand thread sorting feeder (230) for stretching and forming the strand yarn at the same time as the strand thread forming machine (230) and the inclined strand thread (31) and the weft thread thread The HDPE film weaving process (S212) and the woven tarpaulin woven fabric layer 4 is woven through the weaving machine 150 is a film weaving process consisting of a woven fabric layer winding process (S203) wound on a roll-type winding machine 170 ( S2);

상기 위사와 경사로 제직된 고밀도 폴리에틸렌(HDPE)필름 타포린직포층(4)에 저밀도 폴리에틸렌(LDPE)를 코팅하는 코팅공정(S301)과 상기 저밀도 폴리에틸렌(LDPE)를 코팅한 고밀도폴리에틸렌 제직물원단을 롤형권취기(170)에 권취시키는 타포린권취공정(S302)으로 구성되는 타포린코팅공정(S3)으로 구성된다.The high-density polyethylene (HDPE) film tarpaulin woven fabric layer 4 is coated with the weft yarn and the low density polyethylene (LDPE) coating process (S301) and the low density polyethylene (LDPE) coated high-density polyethylene woven fabric roll type winding It consists of a tarpaulin coating process (S3) comprised of the tarpaulin winding process (S302) wound up by the odor | 170g.

상기 공정을 도 2b에 의해 자세히 말하자면,The process is described in detail by FIG. 2B,

고밀도 폴리에틸렌을 용융하고 필름(2)을 성형하는 필름성형기(100)와 상기 성형된 필름(2)을 연신하고 줄임을 통해 인장강도를 높이는 필름인발기(210)와 인발된 필름(2)을 필름상태로 권취하는 필름권취기(220)로 구성되는 필름제조장치(T200)와, 상기 권취된 필름(2)이 필름걸이(40)에 폭방향으로 구비되어 필름세절커팅기(240)에 의해 필름의 폭넓이에 따라 세절하여 경사가닥실(31)로 인발되는 가 닥실 성형기(230)와 연신과 동시에 가닥실을 가지런히 공급하는 가닥실정렬공급기(250)와 위사가닥실과 경사가닥실을 이용하여 타포린직포층(4)을 제직하는 제직기(150)와 제직된 타포린직포층(4)이 롤형으로 권취되는 롤형권취기(170)로 구성되는 필름제직장치(T300)와 상기 권취된 타포린직포층(4)에 저밀도 폴리에틸렌(LDPE)를 코팅하고 코팅된 타포린을 롤형권취기(170)에 감는 타포린코팅장치(T400)로 구성된다.A film forming machine (100) for melting high density polyethylene and forming a film (2) and a film drawing machine (210) and a drawn film (2) to increase tensile strength by stretching and reducing the molded film (2) Film manufacturing apparatus (T200) consisting of a film winding machine 220 to be wound in a state, and the wound film (2) is provided on the film hanger 40 in the width direction by the film cutting cutter 240 of the film Tarpaulin using the strand thread forming machine 230 which is drawn into the warp thread thread 31 and cuts to the widest extent, and the strand thread sorting feeder 250 which supplies the strand thread evenly at the same time, and the weft thread thread and the warp thread thread Film weaving device (T300) consisting of a weaving machine (150) for weaving the woven fabric layer 4 and the roll-type winding machine 170, the woven tarpaulin woven fabric layer (4) is rolled into a roll shape and the wound tarpaulin fabric layer ( 4) Coated low density polyethylene (LDPE) and coated tarpaulin roll-type winding machine (17 It consists of a tarpaulin coating device (T400) wound around 0).

상기 권취된 필름(2)을 필름걸이(40)에 폭방향으로 다수개로 삽입하여 필름세절커팅기(240)에 의해 세절하고 가닥실 성형기(230)에 의해 경사가닥실(31)로 성형인발할 수 있다.The wound film 2 may be inserted into the film hanger 40 in a plurality of width directions, and cut by the film cutting cutter 240, and formed into the warp strand thread 31 by the strand thread forming machine 230. have.

상기 필름권취공정(S112)은 종래의 성형된 필름을 커팅하는 세절공정(S102)을 없애고 필름자체를 롤형권취기(170)에 권취시킨다. 이때, 권취된 필름(2)은 필름자체를 사용함으로 인해 150-200데니아정도의 섬도를 지닌 필름으로 대체할 수 있다.The film winding process (S112) eliminates the cutting process (S102) for cutting the conventional molded film and wound the film itself in the roll-type winding machine (170). At this time, the wound film (2) can be replaced by a film having a fineness of about 150-200 denier by using the film itself.

이는 종래의 세절공정(S102)로 이루어진 경사가닥실(31)은 세절된 가닥가닥마다의 인장강도 및 연신성이 본원 발명의 개선된 타포린 제조방법의 필름보다 떨어져서 680데니아 이상의 섬도만이 종래의 경사가닥실(31)을 만들 수 있기 때문이다.This is because the inclined strand thread 31 made of a conventional cutting process (S102) is less than the film of the improved tarpaulin production method of the present invention, the tensile strength and elongation of each strand is broken down, only 680 denier fineness of the conventional inclined This is because the strand thread 31 can be made.

이에 상기 본원 발명에 따른 개선된 타포린 제조방법의 필름은 가닥으로의 인장강도나 연신성이 아닌 필름자체의 인장력으로 인해 150-200데니아의 섬도로 제직할 수 있는 것이다.Thus, the film of the improved tarpaulin production method according to the present invention can be woven with a fineness of 150-200 denier due to the tensile strength of the film itself, not the tensile strength or stretchability to the strand.

또한, 다수개의 콘과 크릴대로 인한 공간의 확보 및 공간의 광대함으로 인한 관리인원의 보충으로 인한 공간확보의 비용과 인건비 및 관리비용 증가를 상기의 필름상태로 필름걸이(40)에 권취하는 필름권취공정(S112)로 인하여 없어지며, 필름걸이(40)에서 인발되면서 필름세절커팅기(240)에 의해 세절되는 인발세절공정(S211)과 세절된 경사가닥실(31)과 위사가닥실로 제직되는 HDPE제직공정(S212)로 인하여 다수개의 콘과 크릴대(152)가 필요 없어짐으로써 공간의 광대함이 없어지며, 효율적인 공간관리로 인하여 관리인원의 최소화를 통해 인건비등의 원가절감을 할 수 있는 잇점이 발생하게 되었다. In addition, the film winding to wind up the film hanger 40 in the above film state to increase the cost and labor costs and maintenance costs of securing the space due to the securing of space due to a plurality of cones and krill and the replenishment of the management personnel due to the vastness of the space. HDPE weaving, which is lost due to the process (S112), being drawn from the film hanger 40 while being pulled out by the film cutting cutter 240 (S211) and the slanted warp yarn 31 and the weft thread thread being woven. The process (S212) eliminates the need for a plurality of cones and krill stand 152, the vastness of the space is eliminated, and the advantage of reducing the cost of labor, such as labor costs by minimizing the number of managers due to efficient space management Was done.

또한, 다수개의 콘(5)과 크릴대(152)가 제직된 고밀도 폴리에틸렌(HDPE)직포층이 권취되는 구동력에 의해 구동되던 것을 고밀도 폴리에틸렌(HDPE)직포층이 권취되는 롤형권취기(170)에 구동력을 주면서 필름걸이(40) 자체에 보조 구동력을 첨부할 수 있게 되어 제직기 전체에 걸리는 부하를 최소화하여 불량발생율을 최소화할 수 있는 잇점이 발생하였다. In addition, the roll-type winding machine 170 in which the high density polyethylene (HDPE) fabric layer is wound is driven by a driving force in which the high density polyethylene (HDPE) fabric layer in which the plurality of cones 5 and the krill zone 152 are woven is wound. Auxiliary driving force can be attached to the film hanger 40 itself while giving a driving force, thereby minimizing the load occurring on the entire weaving machine.

이상으로 설명한 본 발명에 의하면, 종래의 성형된 필름을 커팅하는 세절공정을 없애고 필름자체를 필름걸이에 권취시키는 필름권취공정으로 인해 150-200데니아정도의 섬도를 지닌 필름으로 대체할 수 있으며, 다양한 크기의 고밀도 폴리에틸렌(HDPE)를 제직함으로써 다양한 크기의 타포린을 제작할 수 있게 되었다. 또한, 다수개의 콘과 크릴대로 인한 공간의 확보 및 공간의 광대함으로 인한 관리인원의 보충으로 인한 인건비 및 관리비용 증가를 없어지게 하며, 필름걸이에 권취된 경사 필름이 필름걸이에서 인발되면서 세절되는 인발세절공정과 세절된 경사필름이 위사필름과 바로 제직되는 HDPE제직공정로 인하여 다수개의 크릴대가 필요없어지고, 제사공정에서의 콘이 없어짐에 따라 공간의 광대함이 없어지며, 효율적인 공간관리로 인하여 관리인원의 최소화를 통해 인건비등의 원가절감을 할 수 있는 잇점과 다수개의 크릴대가 제직된 직포층이 권취되는 구동력에 의해 구동되던 것을 직포층이 권취되는 와인더에 구동력을 주면서 필름걸이 자체에 보조 구동력을 첨부할 수 있게 되어 제직기 전체에 걸리는 부하를 최소화하여 불량발생율을 최소화할 수 있는 잇점이 발생한다.According to the present invention described above, due to the film winding process of removing the cutting process of cutting the conventional molded film and winding the film itself to the film hanger can be replaced with a film having a fineness of about 150-200 denier, and various Weaving sizes of high density polyethylene (HDPE) has made it possible to produce tarpaulins of various sizes. It also eliminates the increase in labor and management costs due to the securing of space due to a large number of cones and krills and the replenishment of management personnel due to the vastness of the space. Due to the HDPE weaving process in which the cutting process and the finely inclined film are directly woven with the weft film, a large number of krill zones are not needed, and the vastness of the space is eliminated due to the disappearance of the cone in the weaving process. The advantage of reducing the cost of labor by minimizing the number of personnel and the auxiliary driving force on the film hanger itself while giving the driving force to the winder on which the woven layer is wound is driven by the driving force on which the woven fabric layer on which multiple krills are woven is wound. Can be attached to minimize the load on the weaving machine to minimize the rate of defects Point occurs.

Claims (3)

고밀도 폴리에틸렌(HDPE)필름을 경사 및 위사로 제직하고 상기 제직된 직포층에 저밀도 폴리에틸렌(LDPE)을 코팅처리하는 타포린 제조방법에 있어서, In the tarpaulin manufacturing method of weaving a high-density polyethylene (HDPE) film with a warp and weft yarn and coating a low density polyethylene (LDPE) on the woven fabric layer, 고밀도 폴리에틸렌을 용융하고 필름을 성형하는 필름성형공정(S101)과 성형된 필름을 연신하고 풀림을 통해 인장강도를 높이는 필름연신공정(S112)과 연신된필름상태로 와인더에 권취하는 필름권취공정(S113)으로 구성되는 필름제사공정(S1)과;Film forming process (S101) for melting high density polyethylene and forming a film, and film stretching process (S112) for increasing the tensile strength by stretching and unwinding the molded film and film winding process for winding in the stretched film state ( A film production process (S1) consisting of S113); 필름걸이(40)에 삽입하여 연신된 일정갯수의 권취된 필름(2)이 필름걸이(40)에서 인발되면서 필름세절커팅기(240)에 의해 세절되는 인발세절공정(S211)과 경사가닥실(31)을 성형하는 가닥실 성형기(230)와 연신과 동시에 가닥실을 가지런히 공급하는 가닥실정렬공급기(250)와 경사가닥실(31)과 위사가닥실을 이용하여 타포린직포층(4)을 제직하는 제직기(150)를 거쳐 제직되는 HDPE필름제직공정(S212)과 제직된 타포린직포층(4)이 롤형권취기(170)에 권취되는 직포층권취공정(S203)으로 구성되는 필름제직공정(S2)과; The drawing cutting process (S211) and the inclined strand thread (31) which are cut by the film cutting cutter 240 while being pulled out of the film hanger 40 by a predetermined number of wound films 2 inserted into the film hanger 40 and stretched. Weaving the tarpaulin woven fabric layer (4) by using a strand thread sorting feeder (230) for stretching and forming the strand yarn at the same time as the strand thread forming machine (230) and the inclined strand thread (31) and the weft thread thread The HDPE film weaving process (S212) and the woven tarpaulin woven fabric layer 4 is woven through the weaving machine 150 is a film weaving process consisting of a woven fabric layer winding process (S203) wound on a roll-type winding machine 170 ( S2); 상기 위사와 경사로 제직된 고밀도 폴리에틸렌(HDPE)필름 타포린직포층(4)에 저밀도 폴리에틸렌(LDPE)를 코팅하는 코팅공정(S301)과 상기 저밀도 폴리에틸렌(LDPE)를 코팅한 고밀도폴리에틸렌 제직물원단을 롤형권취기(170)에 권취시키는 타포린권취공정(S302)으로 구성되는 타포린코팅공정(S3)으로 구성되는 것을 특징으로 하는 개선된 타포린 제조방법.The high-density polyethylene (HDPE) film tarpaulin woven fabric layer 4 is coated with the weft yarn and the low density polyethylene (LDPE) coating process (S301) and the low density polyethylene (LDPE) coated high-density polyethylene woven fabric roll type winding Improved tarpaulin manufacturing method, characterized in that consisting of a tarpaulin coating step (S3) consisting of a tarpaulin winding step (S302) to be wound on the odor 170. 제 1항에 있어서, The method of claim 1, 고밀도 폴리에틸렌(HDPE) 필름의 섬도가 150~200 데니어를 가지는 것을 특징으로 하는 개선된 타포린 제조방법.An improved method for producing tarpaulin, characterized in that the fineness of the HDPE film has 150 to 200 denier. 삭제delete
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KR100861684B1 (en) 2008-04-03 2008-10-06 주식회사 원풍 Pp fabrics materials for tarpaulin and preparing method thereof
KR100865175B1 (en) 2008-07-25 2008-10-24 주식회사 원풍 Fabrics materials for tarpaulin and preparing method thereof
KR101066720B1 (en) * 2008-09-29 2011-09-21 주식회사 중원지.엘.비 Environment-friend printing sheet for advertisement
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