KR100782861B1 - Electrophotographic image forming apparatus - Google Patents

Abstract

The disclosed single pass electrophotographic image forming apparatus includes a plurality of exposure units, a plurality of photosensitive drums, and a plurality of toners of different colors to be developed by developing the electrostatic latent images formed on the plurality of photosensitive drums. A plurality of developing cartridges, a transfer belt facing the plurality of photosensitive drums, and a plurality of transfer machines facing the plurality of photosensitive drums with the transfer belt interposed therebetween, and to which a transfer bias is applied, wherein the plurality of photosensitive drums have a plurality of phenomenon Characterized in that it is installed to be separated from the cartridge can be replaced.

Description

Electrophotographic image forming apparatus

1 is a block diagram showing an embodiment of an electrophotographic image forming apparatus according to the present invention;

2 is a block diagram showing another embodiment of an electrophotographic image forming apparatus according to the present invention;

<Description of the symbols for the main parts of the drawings>

1 ...... Photosensitive drum 2 ...... Anti-electric roller

3 ...... Exposure unit 4 ...... Current cartridge

6 ...... Transfer belt 7 ...... Transfer

8, 40 ...... Cleaning member 9 ...... Transfer roller

10 ...... Fixing machine 11 ...... Slow roller

20 ...... Power supply unit 21, 22, 23, 24 ...... Support roller

30. Paper Feed Cassette 31.

50 ...... imaging unit 51 ...... Frame

60 ...... Waste toner container

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an image forming apparatus, and more particularly, to an electrophotographic image forming apparatus for forming a color image in a single pass method.

Background Art [0002] In general, a color image forming apparatus using an electrophotographic method forms an electrostatic latent image by scanning light onto a photosensitive medium charged at a constant electric potential, and develops the developed image after developing the electrostatic latent image with a toner of a predetermined color. Refers to an apparatus for transferring and fixing onto paper to form a color image. The toners used in the color image forming apparatus are typically yellow (Y; yellow), magenta (M), cyan (C; cyan), and black (K). The color image forming method includes a single pass method including four exposure units and a photosensitive medium, and a multi-pass method including one exposure unit and a photosensitive medium. The single pass color image forming apparatus has the same time for color printing and for black and white printing. Therefore, it is mainly used for high speed color image forming apparatus. In the case of the single pass type image forming apparatus, the toners of the four colors are accommodated, respectively, and include four developing cartridges including a photosensitive drum (photosensitive medium) and a developing roller. The toner image attached to the photosensitive drum of each developing cartridge is transferred by a transfer belt and finally transferred to paper.

In recent years, the color image forming apparatus has been spread to individual users. For this purpose, the color image forming apparatus needs to be miniaturized. As an example, the developing cartridge is downsized by reducing the amount of toner contained in the developing cartridge. Since the life of the developing cartridge is determined according to the amount of toner contained in the developing cartridge, the replacement cycle of the developing cartridge is accelerated. In this case, there is the following problem. The amount of toner accommodated in the developing cartridge is generally an amount capable of printing about 5000 sheets or less, but the photosensitive drum is capable of printing 10,000 to 50,000 sheets. Due to the lifespan difference between the photosensitive drum and the developing cartridge, the user has no choice but to replace the photosensitive drum with the remaining life, and thus a high consumable replacement cost, and the cost per page (CPP) increases. Such high consumable costs not only reduce the market competitiveness of the image forming apparatus, but also are not desirable in terms of efficient use of resources.

SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and an object thereof is to provide an improved electrophotographic image forming apparatus capable of overcoming a lifespan difference of consumables, thereby reducing consumable replacement cost and efficiently utilizing resources.

A single pass electrophotographic image forming apparatus of the present invention for achieving the above object includes a plurality of exposure units; A plurality of photosensitive drums; A plurality of developing cartridges for supplying and developing toners of different colors to an electrostatic latent image formed on the plurality of photosensitive drums by the plurality of exposure units; A transfer belt facing the plurality of photosensitive drums; And a plurality of transfer units facing the plurality of photosensitive drums with the transfer belt interposed therebetween, and having a transfer bias applied thereto, wherein the plurality of photosensitive drums are installed to be separated and replaced with the plurality of developing cartridges. It features.

In one embodiment, the plurality of photosensitive drum, the transfer belt and the transfer device is supported on a frame to form a replaceable imaging unit.

In one embodiment, the transfer belt attaches and transfers paper by electrostatic force, and the toner image developed on the photosensitive drum is transferred directly to the paper.

In one embodiment, a transfer roller facing the transfer belt and to which a transfer bias is applied, the toner image developed on the photosensitive drum is intermediately transferred onto the transfer belt and then transferred by the transfer belt. And the paper transferred between the transfer rollers.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

1 is a block diagram showing an embodiment of an electrophotographic image forming apparatus according to the present invention. 1, the image forming apparatus includes four photosensitive drums 1 for color printing. As the photosensitive drum 1, for example, an organic photoconductor or an amorphous silicon photoconductor having a long lifetime can be used. Four charging rollers 2 are in contact with the photosensitive drum 1. A charging bias is applied to the charging roller 2 to charge the surface of the photosensitive drum 1 to a uniform potential. The four exposure units 3Y, 3M, 3C, and 3K scan the light modulated according to the image information of yellow (Y), magenta (M), cyan (C), and black (K) colors into the photosensitive drum (1). To form an electrostatic latent image. As the exposure units 3Y, 3M, 3C, and 3K, a laser scanning unit (LSU) using a laser diode as a light source is mainly used. The power supply 20 provides a bias for charging, developing and transferring.

In order to develop the electrostatic latent image, four developing cartridges 4Y, 4M, 4C, and 4K containing toners of yellow (Y), magenta (M), cyan (C), and black (K) colors are installed. The developing cartridge 4 has a developing roller 11. Although not shown in the drawing, the developing cartridges 4Y, 4M, 4C, and 4K are provided with a supply roller for attaching the toner to the developing roller 11, and a regulating means for regulating the amount of toner attached to the developing roller 11. do. The regulating means serves to triboelectrically charge the toner attached to the outer circumference of the developing roller 11. The developing cartridges 4Y, 4M, 4C, and 4K may further include a stirrer for transferring the toner contained therein to the feed roller. The image forming apparatus of this embodiment develops the electrostatic latent image of the photosensitive drum 1 by a non-contact method. The developing roller 11 is positioned to maintain the developing gap with the photosensitive drum 1. A developing bias is applied to the developing roller 11 to supply the toner contained therein to the electrostatic latent image of the photosensitive drum 1. The developing bias forms a potential difference between the developing roller 11 and the electrostatic latent image so that the toner adheres to the electrostatic latent image across the developing gap and is developed. As an example, the development gap is determined between 50 and 500 µm, and a bias of a mixture of alternating current and direct current is used as the development bias.

The transfer belt 6 is located on the opposite side of the developing cartridges 4Y, 4M, 4C, and 4K, and is supported by the support rollers 21, 22, 23, and 24 facing the photosensitive drum 1 and circulating. Is running. The transfer belt 6 has conductivity and uses polycarbonate (PC), polyester (PE) or polyimide (PI) resin as a mother material. As electrical characteristics, surface resistance 10 ⁹ -10 ¹¹ Ω㎝ and volume resistance 10 ⁷ -10 ¹² Ω㎝ are effective. The thickness is mainly about 50 ~ 200㎛, it is necessary to have a characteristic of breaking strength of 50MPa or more for durability purposes. The transfer machine 7 contacts the transfer belt 6 to the photosensitive drum 1 to form a first transfer nip. The transfer machine 7 is applied with a first transfer bias for attaching the toner image developed on the photosensitive drum 1 to the transfer belt 6. As an example of the transfer machine 7, a conductive metal roller or a rubber roller in which a semiconductive rubber having elasticity is covered on the metal shaft can be employed. Metallic rollers may be stainless or carbon steel plated. Urethane rubber, natural rubber, silicone rubber, etc. are used as a material of a rubber roller, and it manufactures by mixing electroconductive particle in blending. The resistance of the rolla is 10 ⁵ to 5 × 10 ⁷ Pa and the rubber hardness is about 60 to 80 based on Asker A.

Reference numeral 8 denotes a cleaning blade for removing toner remaining on the surface of the photosensitive drum 1. The transfer roller 9 is positioned to face the transfer belt 6. In this embodiment, the transfer roller 9 faces the support roller 23 and is installed to be in contact with / off from the transfer belt 6. In the transfer roller 9, the paper loaded in the paper feed cassette 30 on the transfer belt 6 is picked up by the pickup roller 31 and transferred between the transfer roller 9 and the transfer belt 6. The transfer roller 9 is applied with a second transfer bias for transferring the toner image attached to the transfer belt 6 onto the paper. The fuser 10 applies heat and pressure to the paper to fix the toner image to the paper.

The developing cartridges 4Y, 4M, 4C, and 4K and the exposure units 3Y, 3M, 3C, and 3K are alternately installed in the vertical direction alternately. Developing cartridges (4Y, 4M, 4C, 4K) and exposure units (3Y, 3M, 3C) in yellow (Y), magenta (M), cyan (C), and black (K) colors in the driving direction of the transfer belt (6). , 3K) is installed. As another example, the developing cartridges 4Y, 4M, 4C, 4K and the exposure unit 3Y of yellow (Y), cyan (C), magenta (M), and black (K) colors in the traveling direction of the transfer belt (6). , 3M, 3C, 3K) are installed. The scope of the present invention is not limited by the installation procedures of the developing cartridges 4Y, 4M, 4C, and 4K and the exposure units 3Y, 3M, 3C, and 3K.

In order to downsize the image forming apparatus, the developing cartridges 4Y, 4M, 4C, and 4K contain, for example, an amount of toner capable of printing about 3000 to 5,000 sheets. Therefore, after printing about 3000 to 5,000 sheets, the developing cartridges (4Y, 4M, 4C, 4K) should be replaced. On the other hand, the photosensitive drum 1 has a lifetime of about 10,000 to 50,000 sheets. Therefore, the replacement timings of the developing cartridges 4Y, 4M, 4C, and 4K and the photosensitive drum 1 are different from each other. In view of such a difference in lifespan, the image forming apparatus of this embodiment is characterized in that the photosensitive drum 1 is installed separately from the developing cartridges 4Y, 4M, 4C, and 4K. The transfer belt 6 has a lifespan of about 50,000 sheets. In view of the convenience of replacement, the image forming apparatus of this embodiment is characterized in that the photosensitive drum 1 forms the imaging unit 50 together with the transfer belt 6. 1, the support rollers 21, 22, 23, 24 and the transfer machine 7 supporting the photosensitive drum 1 and the transfer roller 9 form a skeleton of the imaging unit 50. It is installed in the frame 51. According to such a configuration, for example, if the thickness of the developing cartridges 4Y, 4M, 4C, 4K is about 33 mm, the thickness of the exposure cassettes 3Y, 3M, 3C, 3K is about 26 mm. Including the space occupied by the control board (not shown), the entire height of the image forming apparatus may be about 435 mm. This is a very compact size for a color image forming apparatus.

The image forming apparatus may further include a waste toner accommodating part 60 for accommodating the waste toner removed from the photosensitive drum 1. The waste toner container 60 may be replaced with the imaging unit 50 by being integrally formed with the frame 51. In addition, the waste toner container 60 may be coupled to the frame 51 to replace only the waste toner container 60 by opening the front surface of the housing 70. The waste toner removed from the photosensitive drum 1 by the cleaning member 8 is transferred to the waste toner container 60 by a conveying means such as an auger. In addition, the waste toner removed from the transfer belt 6 by the cleaning member 40 may also be transferred to the waste toner container 60 by a conveying means (not shown).

By the above-described configuration, the developing cartridges 4Y, 4M, 4C, and 4K and the photosensitive drum 1 are separated from each other to replace consumables having different replacement cycles. Therefore, the burden of consumable replacement cost can be reduced and it can contribute to the efficient utilization of resources. In addition, it is possible to improve the market competitiveness of the product by reducing the printing cost per sheet. Furthermore, by consolidating the photosensitive drum 1 with the transfer belt 6 having similar lifespan, not only the consumables can be replaced easily, but also the user's convenience can be improved by unifying the consumable life. In addition, the developing cartridges 4Y, 4M, 4C, and 4K can be miniaturized without being restricted by the lifespan of other components, and thus can contribute to miniaturization of the image forming apparatus.

The color image forming process when the developing cartridge 4 and the exposure unit 3 are arranged in the order of yellow (Y), magenta (M), cyan (C), and black (K) colors will now be described.

According to the image information of yellow (Y), magenta (M), cyan (C), and black (K) colors, the exposure units 3Y, 3M, 3C, and 3K are charged at a uniform potential by the charging roller 2. The photosensitive drum 1 is irradiated with light to form an electrostatic latent image. When a developing bias is applied to the developing roller 11, the toner contained in the developing cartridges 4Y, 4M, 4C, and 4K is adhered and developed as an electrostatic latent image. The first transfer bias of the opposite electrode and the opposite polarity of the toner is applied to the transfer device 7. Then, the toner image developed on the photosensitive drum 1 is attached to the transfer belt 6.

The above operation is performed sequentially for the four colors. That is, in order to match the color registration, the exposure unit 3Y corresponding to the yellow (Y) color disposed at the top with a time difference of (distance between the photosensitive drums 1) ÷ (feed speed of the transfer belt 6) is arranged. 3M, 3C, 3K), photosensitive drum (1), developing cartridges (4Y, 4M, 4C, 4K) downwards corresponding to the black (K) color (3Y, 3M, 3C, 3K), photosensitive drum ( 1), developing cartridges 4Y, 4M, 4C, and 4K are performed in sequence. The first transfer bias applied to the imprinter 7 increases sequentially except for the last black (K) color. That is, the first transfer bias is high in order of yellow (Y) <magenta (M) <cyan (C). In the case of black (K) color, a voltage almost similar to yellow (Y) is popular. Then, toner images of yellow (Y), magenta (M), cyan (C) and black (K) colors are superimposed on the transfer belt 6 to form a color toner image.

The transfer roller 9 is in contact with the transfer belt 6 by the action of an actuator (not shown) to form the second transfer nip. The paper picked up from the paper feed cassette 30 is supplied to the second transfer nip at a time when the color toner image reaches the second transfer nip facing the transfer roller 9 and the transfer belt 6 facing each other. The transfer roller 9 is applied with a second transfer bias of opposite electrode and opposite polarity of the toner. Then, the color toner image is transferred to the paper. When the paper passes through the fixing unit 10, the color toner image is fixed to the paper by heat and pressure, and the printing process ends.

The above-described image forming apparatus transfers the toner image with the transfer belt 6 and then transfers it again to the paper, but a method of directly transferring the toner image formed on the photosensitive drum 1 to the paper is also possible. As shown in FIG. 2, the exposure units 3Y, 3M, 3C, and 3K corresponding to the yellow (Y), magenta (M), cyan (C), and black (K) colors sequentially from the bottom, the developing cartridge ( 4Y, 4M, 4C, 4K) and the photosensitive drum 1 are provided. The transfer belt 6 travels from the bottom to the top. According to the image information of yellow (Y) color, the exposure unit 3Y irradiates light to the photosensitive drum 1 charged at a uniform electric potential by the charging roller 2 to form an electrostatic latent image. When a developing bias is applied to the developing roller 11, the yellow (Y) toner contained in the developing cartridge 4Y is adhered and developed as an electrostatic latent image. The paper picked up from the paper feed cassette 30 is supplied to the transfer belt 6. The paper is attached to the transfer belt 6 and transferred by electrostatic attraction. The paper reaches the first transfer nip at a time point when the leading end of the yellow (Y) toner image attached to the photosensitive drum 1 reaches the first transfer nip. The first transfer bias of the opposite electrode and the opposite polarity of the toner is applied to the transfer device 7. Then, the yellow (Y) image developed on the photosensitive drum 1 is attached with paper. Next, magenta (M), cyan (C), and black (K) colors with a time difference of (distance between photosensitive drums (1)) ÷ (feed speed of transfer belt (6)) to match color registration. The exposure, development, and transfer processes are performed sequentially. Then, color toner images are formed on the paper. When the paper passes through the fixing unit 10, the color toner image is fixed to the paper by heat and pressure, and the printing process ends. According to this structure, the transfer roller 9 does not need to be provided because the toner image is directly transferred onto the paper.

As described above, according to the electrophotographic image forming apparatus according to the present invention, the following effects can be obtained.

First, the photosensitive drum and the developing cartridge can be separated from each other to replace consumables having different replacement cycles, thereby reducing the burden of consumable replacement costs and contributing to efficient use of resources. In addition, it is possible to improve the market competitiveness of the product by reducing the printing cost per sheet. In addition, since the restriction on miniaturization of the developing cartridge is eliminated, it is possible to implement a miniaturized image forming apparatus.

Second, by replacing the photosensitive drum with a transfer belt of similar lifespan, not only can the consumables be replaced easily, but also the user's convenience can be improved by unifying the consumable life management.

Third, the image forming apparatus can be miniaturized by providing a waste toner container in the imaging unit.

It is to be understood that the invention is not limited to that described above and illustrated in the drawings, and that more modifications and variations are possible within the scope of the following claims.

Claims (4)

A plurality of exposure units; A plurality of photosensitive drums; A plurality of developing cartridges for supplying and developing toners of different colors to an electrostatic latent image formed on the plurality of photosensitive drums by the plurality of exposure units; A transfer belt facing the plurality of photosensitive drums; And a plurality of transfer machines facing the plurality of photosensitive drums with the transfer belt therebetween and to which a first transfer bias is applied. And the plurality of photosensitive drums are installed to be separated and replaced with the plurality of developing cartridges. delete The method of claim 1, The transfer belt attaches and conveys paper by an electrostatic force, and the toner image developed on the photosensitive drum is directly transferred to the paper by the first transfer bias. Device. The method of claim 1, And a transfer roller facing the transfer belt and to which a second transfer bias is applied, wherein the toner image developed on the photosensitive drum is intermediately transferred onto the transfer belt by the first transfer bar vias to the second transfer. Single-pass electrophotographic image forming apparatus characterized in that the final transfer to the paper conveyed between the transfer belt and the transfer roller by a bias.

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