KR100770632B1 - risiscon anti- corrosive and concrete structure degradation and carbonation prevention method of construction using this - Google Patents
risiscon anti- corrosive and concrete structure degradation and carbonation prevention method of construction using this Download PDFInfo
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- KR100770632B1 KR100770632B1 KR1020060129121A KR20060129121A KR100770632B1 KR 100770632 B1 KR100770632 B1 KR 100770632B1 KR 1020060129121 A KR1020060129121 A KR 1020060129121A KR 20060129121 A KR20060129121 A KR 20060129121A KR 100770632 B1 KR100770632 B1 KR 100770632B1
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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Abstract
본 발명은 현장여건에 알맞게 경화시간의 조절이 가능하며, 분자량 조절이 가능한 커플링제를 함유함으로써 콘크리트와 유사한 거동을 갖고, 구상지르코니아를 첨가하여 내마모성, 내산성, 내알칼리성을 부여함으로써 콘크리트구조물 표면의 마모를 방지하고 열화나 부식, 중성화에 강한 고분자 세라믹스 방식재 및 이를 이용한 콘크리트구조물 열화 및 중성화 방지공법을 제공하는데 그 목적이 있다. According to the present invention, it is possible to control the curing time according to the site conditions, and has a similar behavior to that of concrete by containing a coupling agent capable of controlling molecular weight, and adding spherical zirconia to give abrasion resistance, acid resistance and alkali resistance to wear on the surface of the concrete structure. The purpose of the present invention is to provide a method of preventing the degradation and neutralization of concrete structures using the same, and a ceramic ceramic anticorrosive material resistant to deterioration, corrosion, and neutralization.
상기한 목적을 달성하기 위한 본 발명에 따른 고분자 세라믹스 방식재는 에폭시싸이클로헥실메틸 에폭시싸이클로헥센카보네이트수지(Epoxy Cyclo hexyl methyl 3-4 Epoxy Cyclohexene Carbonate resin) 또는 4-비닐싸이클로헥센디에폭사이드 수지(4-Vinyl Cyclohexenediepoxide resin)로 구성되는 환상지방족 고분자 수지 40-50중량부, 부틸 글리시딜 에테르 수지(Butyl Glycidy Ether) 또는 페닐 글리시딜 에테르 수지(Phenyl Glycidy Ether)로 구성되는 반응성 고분자 수지 10-20중량부, 비결정펌드 실리카(Amourphous fumed silica) 10-15중량부, 칙소젤(Tixogel, MP-100) 0.5-1중량부, 구상지르코니아 5-10중량부, 세라믹 분말(Ceramic Powder) 10-15중량부, 산화아연(Zinc Oxide) 5-10중량부, 알킬벤젠(Alkylbenzene) 0.1-0.5중량부로 이루어지는 주제와; 변성 폴리아민 지방족 화합물(Aliphatic Polyamine) 10-20중량부, 무수 화합물 경화제(phthalic anhydride) 20-30중량부, 세라믹 분말(Ceramic Powder) 1-5중량부, 요변성제A(산화티탄과 퓸드실리카 미세분말의 혼합물)와 요변성제B(벤토나이트) 1-4중량부로 이루어지는 경화제로 구성됨을 특징으로 한다.The polymeric ceramics anticorrosive material according to the present invention for achieving the above object is an epoxy cyclohexylmethyl epoxy cyclohexene carbonate resin (Epoxy Cyclo hexyl methyl 3-4 Epoxy Cyclohexene Carbonate resin) or 4-vinyl cyclohexene diepoxide resin (4- 40-50 parts by weight of cycloaliphatic polymer resin composed of vinyl cyclohexenediepoxide resin, 10-20 parts by weight of reactive polymer resin composed of butyl glycidyl ether resin or phenyl glycidyl ether resin Part, 10-15 parts by weight of amorphous fumed silica, 0.5-1 parts by weight of thixogel (MP-100), 5-10 parts by weight of spherical zirconia, 10-15 parts by weight of ceramic powder A main portion consisting of 5-10 parts by weight of zinc oxide and 0.1-0.5 parts by weight of alkylbenzene; 10-20 parts by weight of modified polyamine aliphatic compound (Aliphatic Polyamine), 20-30 parts by weight of phthalic anhydride, 1-5 parts by weight of ceramic powder, thixotropic agent A (titanium oxide and fumed silica fine) Powder)) and thixotropic agent B (bentonite) 1 to 4 parts by weight of the curing agent.
또한, 상기한 목적을 달성하기 위한 본 발명에 따른 고분자 세라믹스 방식재를 이용한 콘크리트구조물 열화 및 중성화 방지공법은 콘크리트구조물의 표면을 고압세척으로 불순물을 제거하는 단계; 에폭시싸이클로헥실메틸 에폭시싸이클로헥센카보네이트수지(Epoxy Cyclo hexyl methyl 3-4 Epoxy Cyclohexene Carbonate resin) 또는 4-비닐싸이클로헥센디에폭사이드 수지(4-Vinyl Cyclohexenediepoxide resin)로 구성되는 환상지방족 고분자 수지 40-50중량부, 부틸 글리시딜 에테르 수지(Butyl Glycidy Ether) 또는 페닐 글리시딜 에테르 수지(Phenyl Glycidy Ether)로 구성되는 반응성 고분자 수지 10-20중량부, 비결정펌드 실리카(Amourphous fumed silica) 10-15중량부, 칙소젤(Tixogel, MP-100) 0.5-1중량부, 구상지르코니아 5-10중량부, 세라믹 분말(Ceramic Powder) 10-15중량부, 산화아연(Zinc Oxide) 5-10중량부, 알킬벤젠(Alkylbenzene) 0.1-0.5중량부로 이루어지는 주제와; 변성 폴리아민 지방족 화합물(Aliphatic Polyamine) 10-20중량부, 무수 화합물 경화제(phthalic anhydride) 20-30중량부, 세라믹 분말(Ceramic Powder) 1-5중량부, 요변성제A(산화티탄과 퓸드실리카 미세분말의 혼합물)와 요변성제B(벤토나이트) 1-4중량부로 이루어지는 경화제로 구성되며, 상기 주제와 경화제의 중량배합비는 3:1로 구성되는 고분자 세라믹스 방식재를 콘크리트구조물 표면에 도막 두께 20μm으로 도포하여 고분자 세라믹스 방식재 하도를 형성하는 단계; 상기 고분자 세라믹스 방식재 하도 상에 고분자 세라믹스 방식재를 콘크리트구조물 표면에 도막 두께 60μm -80μm으로 도포하여 고분자 세라믹스 방식재 중도를 형성하는 단계; 상기 고분자 세라믹스 방식재 중도 상에 고분자 세라믹스 방식재를 콘크리트구조물 표면에 도막 두께 20μm으로 도포하여 고분자 세라믹스 방식재 상도를 형성하는 단계로 이루어짐을 특징으로 한다.In addition, the concrete structure deterioration and neutralization prevention method using the polymer ceramic anticorrosive material according to the present invention for achieving the above object comprises the steps of removing impurities on the surface of the concrete structure by high pressure washing; Cycloaliphatic polymer resin 40-50 weight composed of epoxy cyclohexyl methyl 3-4 Epoxy Cyclohexene Carbonate resin or 4-vinyl cyclohexenediepoxide resin 10-20 parts by weight of a reactive polymer resin consisting of Butyl Glycidy Ether or Phenyl Glycidy Ether, 10-15 parts by weight of Amourphous fumed silica Part, Tixogel (MP-100) 0.5-1 part by weight, 5-10 parts by weight of spherical zirconia, 10-15 parts by weight of ceramic powder, 5-10 parts by weight of zinc oxide, alkyl Main material consisting of 0.1-0.5 parts by weight of benzene (Alkylbenzene); 10-20 parts by weight of modified polyamine aliphatic compound (Aliphatic Polyamine), 20-30 parts by weight of phthalic anhydride, 1-5 parts by weight of ceramic powder, thixotropic agent A (titanium oxide and fumed silica fine) Powder mixture) and thixotropic agent B (bentonite), 1 to 4 parts by weight of a curing agent, wherein the weight ratio of the main agent and the curing agent is coated with a polymer ceramic anticorrosive material having a thickness of 20 μm on the surface of the concrete structure. To form a polymeric ceramics anticorrosive coating; Forming a polymeric ceramics anti-corrosive material by coating the polymeric ceramics anticorrosive on the surface of the concrete structure with a coating thickness of 60 μm -80 μm on the surface of the polymeric ceramics anticorrosive; Coating the polymeric ceramics anticorrosive material on the surface of the concrete structure with a coating film thickness of 20 μm on the middle of the polymeric ceramics anticorrosive material, characterized in that it comprises the step of forming a polymeric ceramics anticorrosive material top coat.
고분자 세라믹스 방식재 Polymer Ceramics Anticorrosive
Description
본 발명은 고분자 세라믹스 방식재 및 이를 이용한 콘크리트구조물 열화 및 중성화 방지공법에 관한 것으로, 특히 금속성분(아연, 알루미늄, 텅스텐, 티타늄 등)과 세라믹계 성분으로 이루어진 이액형 고분자 세라믹스 방식재를 이용하여 콘크리트구조물 열화 및 중성화를 방지하는 고분자 세라믹스 방식재 및 이를 이용한 콘크리트구조물 열화 및 중성화 방지공법에 관한 것이다.The present invention relates to a polymer ceramic anticorrosive material and a concrete structure deterioration and neutralization prevention method using the same, in particular using a two-component polymer ceramic anticorrosive material composed of a metal component (zinc, aluminum, tungsten, titanium, etc.) and ceramic components The present invention relates to a polymer ceramic anticorrosive material for preventing structure deterioration and neutralization, and a method for preventing deterioration and neutralization of concrete structures using the same.
여기서, 상기한 고분자 세라믹스는 본 발명의 출원인이 리지스콘이라는 상품명으로 현재 시판중인 물질이다.Here, the above-mentioned polymer ceramics is a material currently marketed by the applicant of the present invention under the trade name Rigiscon.
국내건설시장은 70년대의 급속한 산업발전과 80년대 대형 국가건설정책 및 민간건설의 활성화에 힘입어 콘크리트 산업의 경우도 막대한 양적 증가를 이루었으나, 구조물의 유지관리 미비로 인해 대부분의 콘크리트구조물이 노후화된 상태이다. The domestic construction market has increased enormously in the concrete industry thanks to the rapid industrial development in the 1970s, the large national construction policy in the 1980s, and the activation of private construction, but most concrete structures are aging due to the lack of maintenance. It is in a state.
특히 국내 콘크리트구조물인 경우 공용년수가 40년 미만이고, 경과년수가 20 년~25년인 구조물이 대부분인 점을 감안하면 많은 콘크리트구조물의 내구성 저하가 심각하다고 할 수 있다. 따라서 내구성이 저하된 콘크리트구조물의 보강을 위해 엄청난 비용을 사용하고 있으며 앞으로도 증가하리라 예상된다. In particular, in the case of domestic concrete structures, the common years are less than 40 years, and most of the structures with a number of years between 20 and 25 years can be said to be seriously degraded in durability of many concrete structures. Therefore, it is using enormous cost to reinforce the deteriorated concrete structure and is expected to increase in the future.
그에 따라 국내외에서 콘크리트구조물에 대해 보수, 보강공법에 대한 많은 연구가 진행됐으며 연구결과에 따른 여러 보수, 보강공법이 제시되고 있다. As a result, many studies on repair and reinforcement methods for concrete structures have been conducted at home and abroad, and various repair and reinforcement methods have been proposed according to the results of the research.
그러나 기존 콘크리트보다 낮은 탄성계수로 인해 보강효과가 현저히 떨어지며, 기존 구체와의 부착성능이 떨어져 보강재의 박리현상이 일어나는 단점이 있다.However, due to the lower elastic modulus than the existing concrete, the reinforcing effect is remarkably decreased, and the adhesion performance with the existing spheres is reduced, resulting in peeling of the reinforcing material.
특히 습윤 및 수중구조물인 경우에는 거의 보수, 보강 효과가 없는 실정이다.Especially in the case of wet and underwater structures, there is almost no repair or reinforcement effect.
따라서, 대기 중이나 습윤, 수중 조건에서 기존 콘크리트구조물과의 부착성능과 보강성능이 우수하고 방수 및 방식성능을 가진 공법이 요구되는 실정이다. Therefore, there is a need for a construction method having excellent adhesion performance and reinforcement performance with existing concrete structures in the air, wet and underwater conditions, and waterproof and anticorrosive performance.
이에, 본 발명은 상기한 바와 같은 제문제점을 해결하기 위해 안출된 것으로서, 현장여건에 알맞게 경화시간의 조절이 가능하며, 분자량 조절이 가능한 커플링제를 함유함으로써 콘크리트와 유사한 거동을 갖고, 구상지르코니아를 첨가하여 내마모성, 내산성, 내알칼리성을 부여함으로써 콘크리트구조물 표면의 마모를 방지하고 열화나 부식, 중성화에 강한 고분자 세라믹스 방식재 및 이를 이용한 콘크리트구조물 열화 및 중성화 방지공법을 제공하는데 그 목적이 있다. Therefore, the present invention has been devised to solve the problems described above, it is possible to adjust the curing time according to the site conditions, by containing a coupling agent capable of controlling the molecular weight has a behavior similar to that of concrete, spherical zirconia The purpose of the present invention is to prevent wear of the surface of concrete structures by adding abrasion resistance, acid resistance, and alkali resistance, and to provide a polymer ceramic anticorrosive material resistant to deterioration, corrosion, and neutralization, and to provide a method for preventing degradation and neutralization of concrete structures using the same.
상기한 목적을 달성하기 위한 본 발명에 따른 고분자 세라믹스 방식재는 에폭시싸이클로헥실메틸 에폭시싸이클로헥센카보네이트수지(Epoxy Cyclo hexyl methyl 3-4 Epoxy Cyclohexene Carbonate resin) 또는 4-비닐싸이클로헥센디에폭사이드 수지(4-Vinyl Cyclohexenediepoxide resin)로 구성되는 환상지방족 고분자 수지 40-50중량부, 부틸 글리시딜 에테르 수지(Butyl Glycidy Ether) 또는 페닐 글리시딜 에테르 수지(Phenyl Glycidy Ether)로 구성되는 반응성 고분자 수지 10-20중량부, 비결정펌드 실리카(Amourphous fumed silica) 10-15중량부, 칙소젤(Tixogel, MP-100) 0.5-1중량부, 구상지르코니아 5-10중량부, 세라믹 분말(Ceramic Powder) 10-15중량부, 산화아연(Zinc Oxide) 5-10중량부, 알킬벤젠(Alkylbenzene) 0.1-0.5중량부로 이루어지는 주제와; 변성 폴리아민 지방족 화합물(Aliphatic Polyamine) 10-20중량부, 무수 화합물 경화제(phthalic anhydride) 20-30중량부, 세라믹 분말(Ceramic Powder) 1-5중량부, 요변성제A(산화티탄과 퓸드실리카 미세분말의 혼합물)와 요변성제B(벤토나이트) 1-4중량부로 이루어지는 경화제로 구성됨을 특징으로 한다.The polymeric ceramics anticorrosive material according to the present invention for achieving the above object is an epoxy cyclohexylmethyl epoxy cyclohexene carbonate resin (Epoxy Cyclo hexyl methyl 3-4 Epoxy Cyclohexene Carbonate resin) or 4-vinyl cyclohexene diepoxide resin (4- 40-50 parts by weight of cycloaliphatic polymer resin composed of vinyl cyclohexenediepoxide resin, 10-20 parts by weight of reactive polymer resin composed of butyl glycidyl ether resin or phenyl glycidyl ether resin Part, 10-15 parts by weight of amorphous fumed silica, 0.5-1 parts by weight of thixogel (MP-100), 5-10 parts by weight of spherical zirconia, 10-15 parts by weight of ceramic powder A main portion consisting of 5-10 parts by weight of zinc oxide and 0.1-0.5 parts by weight of alkylbenzene; 10-20 parts by weight of modified polyamine aliphatic compound (Aliphatic Polyamine), 20-30 parts by weight of phthalic anhydride, 1-5 parts by weight of ceramic powder, thixotropic agent A (titanium oxide and fumed silica fine) Powder)) and thixotropic agent B (bentonite) 1 to 4 parts by weight of the curing agent.
또한, 상기한 목적을 달성하기 위한 본 발명에 따른 고분자 세라믹스 방식재를 이용한 콘크리트구조물 열화 및 중성화 방지공법은 콘크리트구조물의 표면을 고압세척으로 불순물을 제거하는 단계; 에폭시싸이클로헥실메틸 에폭시싸이클로헥센카보네이트수지(Epoxy Cyclo hexyl methyl 3-4 Epoxy Cyclohexene Carbonate resin) 또는 4-비닐싸이클로헥센디에폭사이드 수지(4-Vinyl Cyclohexenediepoxide resin)로 구성되는 환상지방족 고분자 수지 40-50중량부, 부틸 글리시딜 에테르 수지(Butyl Glycidy Ether) 또는 페닐 글리시딜 에테르 수지(Phenyl Glycidy Ether)로 구성되는 반응성 고분자 수지 10-20중량부, 비결정펌드 실리카(Amourphous fumed silica) 10-15중량부, 칙소젤(Tixogel, MP-100) 0.5-1중량부, 구상지르코니아 5-10중량부, 세라믹 분말(Ceramic Powder) 10-15중량부, 산화아연(Zinc Oxide) 5-10중량부, 알킬벤젠(Alkylbenzene) 0.1-0.5중량부로 이루어지는 주제와; 변성 폴리아민 지방족 화합물(Aliphatic Polyamine) 10-20중량부, 무수 화합물 경화제(phthalic anhydride) 세라믹 분말(Ceramic Powder) 1-5중량부, 요변성제A(산화티탄과 퓸드실리카 미세분말의 혼합물)와 요변성제B(벤토나이트) 1-4중량부로 이루어지는 경화제로 구성되며, 상기 주제와 경화제의 중량배합비는 3:1로 구성되는 고분자 세라믹스 방식재를 콘크리트구조물 표면에 도막 두께 20μm으로 도포하여 고분자 세라믹스 방식재 하도를 형성하는 단계; 상기 고분자 세라믹스 방식재 하도 상에 고분자 세라믹스 방식재를 콘크리트구조물 표면에 도막 두께 60μm -80μm으로 도포하여 고분자 세라믹스 방식재 중도를 형성하는 단계; 상기 고분자 세라믹스 방식재 중도 상에 고분자 세라믹스 방식재를 콘크리트구조물 표면에 도막 두께 20μm으로 도포하여 고분자 세라믹스 방식재 상도를 형성하는 단계로 이루어짐을 특징으로 한다.In addition, the concrete structure deterioration and neutralization prevention method using the polymer ceramic anticorrosive material according to the present invention for achieving the above object comprises the steps of removing impurities on the surface of the concrete structure by high pressure washing; Cycloaliphatic polymer resin 40-50 weight composed of epoxy cyclohexyl methyl 3-4 Epoxy Cyclohexene Carbonate resin or 4-vinyl cyclohexenediepoxide resin 10-20 parts by weight of a reactive polymer resin consisting of Butyl Glycidy Ether or Phenyl Glycidy Ether, 10-15 parts by weight of Amourphous fumed silica Part, Tixogel (MP-100) 0.5-1 part by weight, 5-10 parts by weight of spherical zirconia, 10-15 parts by weight of ceramic powder, 5-10 parts by weight of zinc oxide, alkyl Main material consisting of 0.1-0.5 parts by weight of benzene (Alkylbenzene); 10-20 parts by weight of modified polyamine aliphatic compound, 1-5 parts by weight of phthalic anhydride ceramic powder, thixotropic agent A (a mixture of titanium oxide and fumed silica fine powder) and urine It consists of a curing agent composed of 1 to 4 parts by weight of modifying agent B (bentonite), and the weight ratio of the main agent and the curing agent is 3: 1 by coating a polymer ceramic anticorrosive material having a thickness of 20 μm on the surface of the concrete structure. Forming a; Forming a polymeric ceramics anti-corrosive material by coating the polymeric ceramics anticorrosive on the surface of the concrete structure with a coating thickness of 60 μm -80 μm on the surface of the polymeric ceramics anticorrosive; Coating the polymeric ceramics anticorrosive material on the surface of the concrete structure with a coating film thickness of 20 μm on the middle of the polymeric ceramics anticorrosive material, characterized in that it comprises the step of forming a polymeric ceramics anticorrosive material top coat.
이하, 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail.
고분자 세라믹스 방식재 조성물의 배합순서 및 배합방법Mixing Sequence and Mixing Method of Polymer Ceramics Anticorrosive Composition
주제의 교반은 다음과 같은 순서로 실시한다.The stirring of the subject is performed in the following order.
- 에폭시싸이클로헥실메틸 에폭시싸이클로헥센카보네이트수지(Epoxy Cyclo hexyl methyl 3-4 Epoxy Cyclohexene Carbonate resin) 또는 4-비닐싸이클로헥센디에폭사이드 수지(4-Vinyl Cyclohexenediepoxide resin)로 구성되는 환상지방족 고분자 수지 40-50중량부, Cycloaliphatic polymer resins 40-50 consisting of epoxy cyclohexyl methyl 3-4 Epoxy Cyclohexene Carbonate resin or 4-vinyl cyclohexenediepoxide resin Weight,
부틸 글리시딜 에테르 수지(Butyl Glycidy Ether) 또는 페닐 글리시딜 에테르 수지(Phenyl Glycidy Ether)로 구성되는 반응성 고분자 수지 10-20중량부를 300rpm으로 1차 교반한다.10-20 parts by weight of a reactive polymer resin composed of butyl glycidyl ether resin (Butyl Glycidy Ether) or phenyl glycidyl ether resin (Phenyl Glycidy Ether) is first stirred at 300 rpm.
이어서, 칙소젤(Tixogel, MP-100)와 알킬벤젠(Alkylbenzene)을 첨가한 후 800rpm으로 2차 교반한다.Subsequently, after adding thixogel (MP-100) and alkylbenzene (Alkylbenzene), the mixture was secondly stirred at 800 rpm.
이어서, 구상지르코니아와 비결정펌드 실리카(Amourphous fumed silica)와 Filler와 세라믹 분말(Ceramic Powder)을 넣은 후 3500rpm으로 고속 교반한다.Subsequently, spherical zirconia, amorphous pumped silica (Amourphous fumed silica), a filler and a ceramic powder (Ceramic Powder) were added and then stirred at high speed at 3500 rpm.
이어서, 산화아연(Zinc Oxide)을 넣은 후 3500rpm으로 고속 교반한다.Subsequently, zinc oxide is added thereto, followed by high speed stirring at 3500 rpm.
경화제의 교반은 경화제와 첨가제를 섞은 후 2000rpm으로 충분히 고속 교반한다.Stirring of the curing agent is sufficiently high speed stirring at 2000rpm after mixing the curing agent and the additive.
1) 배합비(중량부)1) Compounding ratio (part by weight)
주제는 에폭시싸이클로헥실메틸 에폭시싸이클로헥센카보네이트수지(Epoxy Cyclo hexyl methyl 3-4 Epoxy Cyclohexene Carbonate resin) 또는 4-비닐싸이클로헥센디에폭사이드 수지(4-Vinyl Cyclohexenediepoxide resin)로 구성되는 환상지방족 고분자 수지 40-50중량부, 부틸 글리시딜 에테르 수지(Butyl Glycidy Ether) 또는 페닐 글리시딜 에테르 수지(Phenyl Glycidy Ether)로 구성되는 반응성 고분자 수지 10-20중량부, 비결정펌드 실리카(Amourphous fumed silica) 10-15중량부, 칙소젤(Tixogel, MP-100) 0.5-1중량부, 구상지르코니아 5-10중량부, 세라믹 분말(Ceramic Powder) 10-15중량부, 산화아연(Zinc Oxide) 5-10중량부, 알킬벤젠(Alkylbenzene) 0.1-0.5중량부로 구성된다. Topic is 40-cycloaliphatic polymer resin composed of epoxy cyclohexyl methyl 3-4 Epoxy Cyclohexene Carbonate resin or 4-vinyl cyclohexenediepoxide resin 50 parts by weight, 10-20 parts by weight of a reactive polymer resin consisting of Butyl Glycidy Ether or Phenyl Glycidy Ether, Amourphous fumed silica 10- 15 parts by weight, 0.5-1 part by weight of thixogel (MP-100), 5-10 parts by weight of spherical zirconia, 10-15 parts by weight of ceramic powder, 5-10 parts by weight of zinc oxide And 0.1-0.5 parts by weight of alkylbenzene.
경화제는 변성 폴리아민 지방족 화합물(Aliphatic Polyamine) 10-20중량부, 무수 화합물 경화제(phthalic anhydride) 20-30중량부, 세라믹 분말(Ceramic Powder) 1-5중량부, 요변성제A(산화티탄과 퓸드실리카 미세분말의 혼합물)와 요변성제B(벤토나이트)로 구성된다. 10-20 parts by weight of modified polyamine aliphatic compound (Aliphatic Polyamine), 20-30 parts by weight of phthalic anhydride, 1-5 parts by weight of ceramic powder, thixotropic agent A (titanium oxide and fumed seal) Mixture of Rica micropowder) and thixotropic agent B (bentonite).
여기서, 상기 주제와 경화제의 중량배합비는 3:1로 한다.Here, the weight ratio of the main ingredient and the curing agent is 3: 1.
고분자 세라믹스 방식재의 내구성 특성Durability Characteristics of Polymer Ceramics Anticorrosive Materials
1. 동결융해저항성 평가1. Freeze thaw resistance evaluation
1) 실험방법1) Experiment Method
KS F 2456(급속동결융해에 대한 콘크리트의 저항시험 방법)에 제시된 A방법에 의하여 -18℃에서 4℃의 온도범위에서 시험체의 동결융해시험을 실시한다. Freeze-thawing test of the test specimen is carried out in the temperature range of -18 ℃ to 4 ℃ by the method A suggested in KS F 2456 (Method for testing the resistance of concrete to rapid freezing melting).
또한, KS F 2437(콘크리트 공시체의 가로, 세로 및 비틂 1차주파수 시험방법)에 따라 동결융해 사이클 별 1차 가로진동주파수(Hz)를 구하였으며, 다음 식을 이용하여 상대동탄성계수를 산출한다. Pc = ( n1 2/n2) × 100(%)In addition, the primary transverse vibration frequency (Hz) for each freeze-thaw cycle was calculated according to KS F 2437 (Test method of horizontal, vertical and torsional primary frequency of concrete specimens), and the relative dynamic modulus was calculated using the following equation. P c = (n 1 2 / n 2 ) × 100 (%)
여기서, Pc는 동결융해 C 사이클 후의 상대동탄성계수 (%)Here, P c is the elastic modulus after sangdaedong C freeze-thaw cycles (%)
n은 동결융해 C사이클에서의 가로 1차 진동주파수(Hz) n is the horizontal first oscillation frequency (Hz) in freeze-thawing C cycle
n1은 동결융해 C사이클 후의 가로 1차 진동주파수(Hz)n 1 is the horizontal first vibration frequency (Hz) after freezing-thawing C cycle.
KS F 2456에 규정된 급속 동결융해시험에 의한 내구성지수는 다음과 같이 계산된다. The endurance index obtained by the rapid freeze melting test specified in KS F 2456 is calculated as follows.
DF = PㆍN/M DF = P · N / M
여기서, DF는 시험용 공시체의 내구성 지수Where DF is the endurance index of the test specimen
P는 사이클에서의 상대동탄성계수(%)P is the relative dynamic modulus of elasticity (%) in the cycle
N은 P가 시험을 단속시킬 수 있는 소정의 최소값이 된 순간의 사이클 수 또는 동결융해에의 노출이 끝나게 되는 순간의 사이클 수N is the number of cycles at which P reaches a predetermined minimum value to interrupt the test or the number of cycles at the end of exposure to freeze-thawing
M은 동결융해에의 노출이 끝날 때의 사이클 수M is the number of cycles at the end of freeze-thaw exposure
한편, 동결융해 n사이클에 있어서 공시체의 질량 변화율을 각 사이클별로 다음 식으로 계산한다.On the other hand, the mass change rate of the specimen in n freeze-thaw cycles is calculated by the following equation for each cycle.
질량변화율 = (w - wn)/w × 100(%)Rate of mass change = (w-w n ) / w × 100 (%)
여기서, w는 동결융해 시작 전에 있어서의 시험체 무게(g)Where w is the weight of the test specimen before freeze-thawing (g)
wn은 동결융해 n사이클에서의 시험체 무게 (g)w n is the weight of the specimen in freeze thaw n cycles (g)
2) 실험결과 2) Experiment result
동결융해저항성 실험에서는 KS F 2403에 의거 제작된 시험체를 이용하여 KS F 2456 시험방법 중 A방법인 수중 급속 동결 융해시험과정에 따라 실험을 수행한 결과 상대 동탄성계수가 90%이상이고 내구성지수는 93% 이상이다.In the freeze-thaw resistance test, a test specimen made according to KS F 2403 was used to perform the experiment according to the rapid freeze-thaw test procedure, which is method A of the KS F 2456 test method, and the relative dynamic modulus was over 90% and the endurance index was 93. More than%
2. 황산침적평가2. Sulfuric Acid Deposition Assessment
1) 실험방법1) Experiment Method
φ100x200 mm로 제작된 압축강도 시험체에 고분자 세라믹스 방식재를 도포한 후 7일과 14일 동안 황산에 침전시켜 중량을 측정한다.After coating the ceramic ceramic anticorrosive material on the compressive strength test body made of φ100x200 mm, the weight was measured by precipitation in sulfuric acid for 7 days and 14 days.
*2) 실험 결과* 2) Experiment result
φ100x200 mm로 제작된 압축강도 시험체의 중량변화가 거의 일어나지 않았다.Almost no change in weight of the compressive strength test specimen fabricated with φ100 × 200 mm occurred.
3. 중성화 평가3. Neutralization Evaluation
1) 실험방법1) Experiment Method
시험체를 재령 3일에 탈형하여 28일 동안 각각 수중양생을 행하고 고분자 세라믹스 방식재를 도포한 후 온도 25℃, 상대습도(RH) 60%, 이산화탄소(CO2)의 농도가 5%인 중성화 챔버에 투입하였다. The specimens were demolded at 3 days of age, subjected to underwater curing for 28 days, and coated with a ceramic ceramic anticorrosive, and then placed in a neutralization chamber having a temperature of 25 ° C., a relative humidity (RH) of 60%, and a concentration of carbon dioxide (CO 2 ) of 5%. Input.
시험체는 4주 동안 촉진 중성화시켰으며 이후 시험체를 할렬 커팅하여 1% 페놀프탈레인용액을 할렬면에 분무하였으며 다음의 식에 의해 중성화 깊이를 측정한다.The specimens were accelerated and neutralized for 4 weeks, after which the specimens were split-cut and sprayed with 1% phenolphthalein solution on the split surface. The neutralization depth was measured by the following equation.
dsj = (Σ(D-dx)/2)/idsj = (Σ (D-dx) / 2) / i
여기서, dx: 침식시킨 공시체의 열화되지 않은 부분의 치수(㎜)Where dx is the dimension (mm) of the undeteriorated portion of the eroded specimen.
dsj: 침식깊이(㎜)dsj: erosion depth (mm)
D: 초기 공시체 단면의 평행방향 치수(㎜)D: Parallel dimension of initial specimen cross section (mm)
i: 측정개수i: number of measurements
2) 실험결과2) Experiment result
고분자 세라믹스 방식재로 도포된 시험체를 4주 동안 촉진 중성화시키고 할렬 커팅한 후 1% 페놀프탈레인용액을 할렬면에 분무하여 중성화 깊이를 측정한 결 과 착색 되지 않았다.The test specimen coated with the anticorrosive material of the polymeric ceramics was accelerated and neutralized for 4 weeks, and the splitting was cut, and the neutralization depth was measured by spraying the 1% phenolphthalein solution on the splitting surface.
고분자 세라믹스 방식재의 실험결과Experimental Results of Polymer Ceramics Anticorrosive Materials
1. 기중 콘크리트구조물의 중성화 및 열화방지용 고분자 세라믹스 방식재는 그 사용에 있어서 하도, 중도, 상도로 나뉘어지는 바, 동일한 고분자 세라믹스를 이용하여 도막 두께에 따라 하도, 중도, 상도로 구분되어 사용될 수 있음을 밝혀둔다.1. Polymer ceramic anticorrosive materials for neutralization and deterioration prevention of airborne concrete structures are divided into lower, middle, and upper phases in their use.The same polymeric ceramics can be used to separate the lower, middle and upper layers according to the thickness of the coating film. Reveal it.
고분자 세라믹스 방식재의 하도, 중도, 상도의 각각의 물성치는 다음 표와 같다. The physical properties of the undercoat, the median and the top coat of the polymer ceramic anticorrosive are shown in the following table.
1) 고분자 세라믹스 방식재 하도 1) Polymer ceramics anticorrosive material
2) 고분자 세라믹스 방식재 중도2) Polymeric ceramics anticorrosive materials
3) 고분자 세라믹스 방식재 상도3) Polymer ceramics anticorrosive materials
2. 습윤 및 수중 콘크리트구조물의 중성화 및 염해방지용 고분자 세라믹스 방식재는 주위 여건상 도막공법이 불가능하므로 시트(부직포, 탄소섬유, 유리섬유 등)에 고분자 세라믹스 방식재를 함침하여 시공한다. 2. The polymer ceramic anticorrosive for neutralization and salt prevention of wet and underwater concrete structures cannot be coated due to the ambient conditions. Therefore, the polymer ceramic anticorrosive should be impregnated into the sheet (nonwoven fabric, carbon fiber, glass fiber, etc.).
또한 함침된 고분자 세라믹스 방식재의 물성치는 다음 표와 같다.In addition, the physical properties of the impregnated polymer ceramic anticorrosive material are shown in the following table.
1) 고분자 세라믹스 시트 방식재1) Polymer ceramics sheet anticorrosive
이하, 상기한 바와 같은 구성으로 이루어진 본 발명에 따른 고분자 세라믹스 방식재를 이용한 콘크리트 중성화 및 염해방지공법에 대해 설명한다.Hereinafter, a concrete neutralization and salt prevention method using the polymer ceramic anticorrosive material according to the present invention having the above-described configuration will be described.
1. 붓이나 롤러로 도포하는 공법 : 기중 콘크리트구조물.1. Method of applying with brush or roller: Lifting concrete structure.
주제와 경화제를 알맞은 배합비로 혼합하여 붓이나 롤러로 도막을 내는 공법으로 고분자 세라믹스 방식재의 시공방법은 다음과 같다.The construction method of polymer ceramic anticorrosive material is as follows.
① 고압세척으로 불순물을 제거한다.(콘크리트 레이턴스 제거)① Remove impurities by high pressure washing (reduce concrete latency)
② 주제와 경화제를 비율대로 혼합한 고분자 세라믹스 방식재를 콘크리트면에 도포하여 하도를 형성한다.(도막 두께 20 μm 이상)② Apply high molecular ceramics anticorrosive material mixed with main material and hardening agent on concrete surface to form undercoat. (Film thickness 20 μm or more)
③ 주제와 경화제를 비율대로 혼합한 고분자 세라믹스 방식재를 콘크리트면에 도포하여 중도를 형성한다.(도막 두께 60μm -80μm 이상)③ Apply high molecular ceramics anticorrosive material mixed with main material and hardener on the concrete surface to form the middle (more than 60μm -80μm thickness).
④ 주제와 경화제를 비율대로 혼합한 고분자 세라믹스 방식재를 콘크리트면에 도포하여 상도를 형성한다. ④ Apply high molecular ceramics anticorrosive material mixed with main material and hardener in proportion to concrete to form top coat.
단, 자외선이 없는 경우는 제외한다.(도막 두께 20μm 이상)However, the absence of ultraviolet rays is excluded. (Film thickness 20μm or more)
2. 이액형 전용도장기를 이용한 공법 : 기중 콘크리트구조물.2. Method using two-component coating machine: Lifting concrete structure.
이액형 전용도장기를 이용하여 콘크리트구조물의 중성화 및 염해를 방지하는 공법으로 전용도장기를 이용한 고분자 세라믹스 방식재의 시공방법은 다음과 같다.The construction method of polymer ceramics anticorrosive material using exclusive coating machine is a method to prevent neutralization and salt damage of concrete structure by using two-component coating machine.
① 고압세척으로 불순물을 제거한다.(콘크리트 레이턴스 제거)① Remove impurities by high pressure washing (reduce concrete latency)
② 고분자 세라믹스 방식재를 콘크리트 표면에 도포하여 하도를 형성한다.(도막 두께 20μm 이상)② Apply polymer ceramics anticorrosive material to concrete surface to form undercoat. (Film thickness 20μm or more)
③ 고분자 세라믹스 방식재를 콘크리트 표면에 도포하여 중도를 형성한다.(도막 두께 60μm-80μm 이상)③ The polymer ceramics anticorrosive material is applied to the concrete surface to form the intermediate (more than 60μm-80μm thickness).
④ 고분자 세라믹스 방식재를 콘크리트 표면에 도포하여 상도를 형성한다. ④ Apply polymer ceramics anticorrosive material to concrete surface to form top coat.
단, 자외선이 없는 경우는 제외한다.(도막 두께 20μm 이상)However, the absence of ultraviolet rays is excluded. (Film thickness 20μm or more)
3. 시트를 이용한 공법 : 습윤이나 수중 콘크리트구조물3. Sheet Method: Wet or Underwater Concrete Structure
주제와 경화제를 알맞은 배합비로 혼합하여 시트에 함침한 후 폐합되게 감는 공법으로 끝단을 기중에서 고분자 세라믹스 페이스트로 마감 처리한다.The main body and the hardener are mixed in an appropriate blending ratio, impregnated into sheets, and then closed with a polymer ceramic paste to finish the ends in air.
고분자 세라믹스 시트 방식재의 시공방법은 다음과 같다.The construction method of the polymeric ceramics sheet anticorrosive material is as follows.
① 고압세척으로 불순물을 제거한다.(콘크리트 레이턴스 제거)① Remove impurities by high pressure washing (reduce concrete latency)
② 주제와 경화제를 비율대로 혼합한 후 시트에 함침시킨다.② The main body and the curing agent are mixed in proportion, and the sheet is impregnated.
③ 대상 콘크리트구조물에 시트를 감아 기중상태에서 폐합시킨다.③ Wrap the sheet around the target concrete structure and close it in the air.
(고분자 세라믹스 페이스트를 사용하여 접착성능을 향상시킨다.(Polymer ceramic paste is used to improve adhesion performance.
④ 현장조건에 따라 폐합이 불가능한 경우에는 수중용 고분자 세라믹스 프라이머를 도포한 후 고분자 세라믹스 시트 방식재를 접착시킨다.④ If closure is not possible according to site conditions, apply polymer ceramic primer for underwater and adhere the anticorrosive material for polymer ceramic sheet.
이상에서 설명한 바와 같이, 본 발명에 따른 고분자 세라믹스 방식재 및 이를 이용한 콘크리트구조물 열화 및 중성화 방지공법은 다음과 같은 효과가 있다.As described above, the polymer ceramic anticorrosive material and the concrete structure deterioration and neutralization prevention method using the same according to the present invention has the following effects.
첫째, 본 발명은 현장여건에 알맞게 경화시간의 조절이 가능하며, 기존 콘크리트구조물과의 접착력이 뛰어난 방식재이다.First, the present invention can adjust the curing time according to the site conditions, it is an excellent anti-corrosive material with the existing concrete structure.
그리고 기존 콘크리트구조물을 이루고 있는 콘크리트와 동등한 수준의 물성을 갖도록 제조할 수 있는 특징이 있다.In addition, there is a characteristic that can be manufactured to have the same level of physical properties as the concrete forming the existing concrete structure.
둘째, 본 발명은 분자량 조절이 가능한 커플링제를 함유함으로써 콘크리트와 유사한 거동을 갖고 구상지르코니아를 첨가하여 내마모성, 내산성, 내알카리성을 부여함으로써 콘크리트구조물 표면의 마모를 방지하고 열화나 부식, 중성화에 강한 조성물을 제공한다.Second, the present invention contains a coupling agent capable of controlling the molecular weight, and has a similar behavior to that of concrete, and adds spherical zirconia to impart wear resistance, acid resistance, and alkali resistance, thereby preventing wear on the surface of the concrete structure and resisting deterioration, corrosion, and neutralization. To provide.
셋째, 본 발명은 에폭시수지계의 가장 큰 단점인 황변현상을 해결하기 위하여 자외선 차단효과가 뛰어난 산화아연, 산화티탄 나노입자를 조성물에 포함하여 변색을 방지한다.Third, the present invention includes zinc oxide and titanium oxide nanoparticles having excellent UV blocking effect in the composition to prevent yellowing, which is the biggest disadvantage of the epoxy resin system, to prevent discoloration.
넷째, 본 발명은 내약품성이 강하며, 방식 효과가 뛰어나 콘크리트의 침식이 거의 없으며, 미세한 세라믹분말과 금속성의 원료를 합성하여, 코팅하는 방법으로 성분자체가 분해되거나, 물성치 자체가 변화되지 않는 물질로 시공 후 산화되지 않으며, 자연상태로 화학적 적용을 받지 않는 이점이 있다.Fourth, the present invention has a strong chemical resistance, excellent anticorrosive effect, virtually no erosion of concrete, a material that does not decompose itself or change the physical properties of itself by the method of synthesizing and coating fine ceramic powder and metallic raw materials It is not oxidized after construction and has the advantage of not being subjected to chemical application in its natural state.
다섯째, 본 발명은 방식 성능이 탁월하며 무해, 무독으로 환경 친화적이며, 산농도가 짙은 산성비 및 탄산가스, 황하수소, 아황산가스 등에 대한 내구성능이 뛰어나며, 접착성능이 뛰어나며, 콘크리트와 일체화 되므로 내구년한이 반영구적이다.Fifth, the present invention is excellent in anticorrosive performance, harmless, non-toxic and environmentally friendly, has excellent durability against acid rain and carbonic acid gas, hydrogen sulfide, sulfurous acid gas, etc., which has a high acid concentration, has excellent adhesive performance, and is integrated with concrete. This is semi-permanent.
여섯째, 본 발명은 중성화에 의한 콘크리트의 열화방지에 탁월한 효과가 잇으며, 접착력과 내마모성이 강하여 콘크리트의 부식을 방지하는 이점이 있다.Sixth, the present invention has an excellent effect in preventing the deterioration of concrete by neutralization, and has the advantage of preventing corrosion of concrete due to strong adhesion and wear resistance.
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