KR100731887B1 - Manufacturing method of textail for print - Google Patents
Manufacturing method of textail for print Download PDFInfo
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- KR100731887B1 KR100731887B1 KR1020050046713A KR20050046713A KR100731887B1 KR 100731887 B1 KR100731887 B1 KR 100731887B1 KR 1020050046713 A KR1020050046713 A KR 1020050046713A KR 20050046713 A KR20050046713 A KR 20050046713A KR 100731887 B1 KR100731887 B1 KR 100731887B1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
- B41M5/52—Macromolecular coatings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
- B41M5/52—Macromolecular coatings
- B41M5/5227—Macromolecular coatings characterised by organic non-macromolecular additives, e.g. UV-absorbers, plasticisers, surfactants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
- B41M5/52—Macromolecular coatings
- B41M5/529—Macromolecular coatings characterised by the use of fluorine- or silicon-containing organic compounds
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- Application Of Or Painting With Fluid Materials (AREA)
- Coloring (AREA)
Abstract
본 발명은 라벨등의 원단으로 사용하는 섬유에 관한 것으로 특히 유연성을 가지며 표면이 매끄럽고 인쇄선명도가 매우 우수하며, 원단이 평활하고 인쇄성이 좋아서 자동화 기계 인쇄가 가능하여 대량생산이 가능하며 내세탁성이 강하므로 인쇄물이 지워지지 않는 섬유에 관한 것으로 원단의 조직이 변형되지 않도록 함침액에 침전하는 공정과;The present invention relates to a fiber used as a fabric, such as a label, in particular has a flexible, smooth surface and excellent printing sharpness, smooth fabric and good printability, automated machine printing is possible to mass production and washing resistance It is so strong that the printed material is not erased, the process of precipitation in the impregnation solution so as not to deform the tissue structure of the fabric;
상기 공정을 완료한 원단을 소정의 압력을 가해 압착하는 공정과;Compressing the fabric having completed the above process by applying a predetermined pressure;
상기 공정을 완료한 원단을 건조로에서 건조하는 공정과;Drying the fabric having completed the process in a drying furnace;
상기 공정을 완료한 원단의 일면에 코팅액을 코팅하는 공정과;Coating a coating solution on one surface of the fabric having completed the process;
상기 공정을 완료한 원단을 고온 고압으로 압착하여 평탄화하는 공정으로 이루어지는 인쇄용 섬유의 제조방법에 있어서 상기 함침액에 침전하는 공정에 사용되는 함침액은 에멀젼수지와 물을 1:1의 중량비율로 혼합한 혼합액을 사용하며, 이때 사용한 에멀젼수지는 수성바인더인 폴리졸 40중량%와 아크릴바인더 20중량%와 폴리비닐알콜 40중량%의 혼합액을 사용하는 것을 특징으로 하는 인쇄용 섬유의 제조방법.In the method of manufacturing a printing fiber, the impregnation liquid used in the process of precipitating the fabric having the above-mentioned process is pressed and flattened by high temperature and high pressure is mixed with an emulsion resin and water in a weight ratio of 1: 1. A mixed solution is used, wherein the emulsion resin used is a mixture of 40% by weight of an aqueous binder polysol, 20% by weight of an acrylic binder and 40% by weight of polyvinyl alcohol.
라벨, 캔버스, 현수막, Labels, canvas, banners,
Description
본 발명은 라벨, 캔버스, 현수막 등과 같이 표면에 프린팅되는 섬유에 관한 것으로 특히 유연성을 가지며 표면이 매끄럽고 인쇄선명도가 매우 우수하며, 원단이 평활하고 인쇄성이 좋아서 자동화 기계 인쇄가 가능하여 대량생산이 가능하며 내세탁성이 강하므로 인쇄물이 지워지지 않는 섬유에 관한 것이다.The present invention relates to a fiber printed on the surface, such as a label, canvas, banners, etc. It is particularly flexible, smooth surface and excellent printing sharpness, fabric is smooth and printability is good, automated machine printing is possible to mass production And it is related to the fiber that the printed material is not erased because the washing resistance is strong.
종래에 라벨, 캔버스 또는 현수막 등으로 사용하였던 섬유는 통상적으로 직포로 구성된 원단의 표면에 특정의 문양을 스크린 인쇄하여 만들어지고 있으나, 일반적으로 사용되는 원단은 원사를 직조하여 제직하므로 표면에 요철이 발생하므로 인쇄를 하였을 때 인쇄의 질이 좋지 않으며, 일면에 상호 또는 광고문등의 문구를 인쇄하였을 경우 원단의 이면으로 인쇄된 문구의 잉크가 배어 나와 비춰보이는 등의 문제점이 있었다.Conventionally, the fibers used as labels, canvases or banners are usually made by screen-printing a specific pattern on the surface of a fabric composed of a woven fabric.However, fabrics used in general are woven by weaving yarn, so irregularities are generated on the surface. Therefore, when printing, the quality of printing is not good, and when the phrases such as the name of each other or advertisement are printed on one side, there is a problem such that the ink of the stationery printed on the back side of the fabric is oozed out.
본 발명은 상기와 같은 문제점을 해소하기 위하여 안출한 것으로 표면이 매 끄로우면서도 인쇄선명도가 높은 섬유를 제조함을 목적으로 한다.The present invention has been made in order to solve the above problems, and an object of the present invention is to produce a fiber with a high print sharpness while having a smooth surface.
본 발명의 또 다른 목적은 원단이 평활하고 인쇄성이 좋아 자동화 기계 인쇄가 가능하여 대량생산이 가능하며 내세탁성이 강하므로 인쇄물이 잘 지워지지 않는 원단을 제공함에 있다.Still another object of the present invention is to provide a fabric that is smooth and has good printability, which enables automated machine printing to be mass-produced, and has strong washing resistance so that printed materials are not easily erased.
본 발명의 또 다른 목적은 일면에 상호 또는 광고문등의 문구를 인쇄하였을 때 원단의 이면으로 인쇄된 문구의 잉크가 배어 나오는 것을 방지함에 있다.Still another object of the present invention is to prevent the ink of the printed word from being printed on the back side of the fabric when printed on one side of the word, such as mutual or advertising text.
상기 목적을 달성하기 위한 본 발명은 원단의 조직이 변형되지 않도록 함침액에 침전하는 공정과;The present invention for achieving the above object is a step of precipitating in the impregnation solution so that the tissue of the fabric is not deformed;
상기 공정을 완료한 원단을 소정의 압력을 가해 압착하는 공정과;Compressing the fabric having completed the above process by applying a predetermined pressure;
상기 공정을 완료한 원단을 건조로에서 건조하는 공정과;Drying the fabric having completed the process in a drying furnace;
상기 공정을 완료한 원단의 일면에 코팅액을 코팅하는 공정과;Coating a coating solution on one surface of the fabric having completed the process;
상기 공정을 완료한 원단을 고온 고압으로 압착하여 평탄화하는 공정으로 이루어지는 인쇄용 섬유의 제조방법에 있어서, 상기 함침액에 침전하는 공정에 사용되는 함침액은 에멀젼수지와 물을 1:1의 중량비율로 혼합한 혼합액을 사용하며, 이때 사용한 에멀젼수지는 수성바인더인 폴리졸 40중량%와 아크릴바인더 20중량%와 폴리비닐알콜 40중량%의 혼합액을 사용하는 것을 특징으로 한다.In the manufacturing method of the printing fiber comprising the step of flattening by pressing the fabric to complete the process at a high temperature and high pressure, the impregnation liquid used in the step of precipitating the impregnation liquid in the weight ratio of 1: 1 The mixed solution is used, wherein the emulsion resin used is a mixture of 40% by weight of an aqueous binder polysol, 20% by weight of an acrylic binder and 40% by weight of polyvinyl alcohol.
이하 본 발명의 실시예를 상세히 설명하면 하기와 같다. 그러나 본 발명은 다수의 상이한 형태로 구현될 수 있고, 기술된 실시예에 제한되지 않음을 이해하여야 한다. 하기의 실시예는 설명을 위한 것이며, 당업자에게 본 발명의 사상을 충분하게 전달하기 위한 것임에 유의하여야 한다. Hereinafter, an embodiment of the present invention will be described in detail. It should be understood, however, that the present invention may be embodied in many different forms and should not be limited to the described embodiments. It should be noted that the following examples are provided for the purpose of explanation and to sufficiently convey the spirit of the present invention to those skilled in the art.
원단의 조직이 변형되지 않도록 함침액에 침전하는 공정과;Precipitating in the impregnation solution so that the tissue of the fabric is not deformed;
상기 공정을 완료한 원단을 소정의 압력을 가해 압착하는 공정과;Compressing the fabric having completed the above process by applying a predetermined pressure;
상기 공정을 완료한 원단을 건조로에서 건조하는 공정과;Drying the fabric having completed the process in a drying furnace;
상기 공정을 완료한 원단의 일면에 코팅액을 코팅하는 공정과;Coating a coating solution on one surface of the fabric having completed the process;
상기 공정을 완료한 원단을 고온 고압으로 압착하여 평탄화하는 공정으로 이루어지게 되는데 이를 보다 상세히 설명하면 하기와 같다.The fabric is completed by the process of pressing the high-temperature and high-pressure fabric is completed, which will be described in more detail as follows.
우선 원단의 조직이 변형되지 않도록 함침액에 침전하는데 이때 함침액은 에멀젼수지와 물을 1:1의 중량비율로 혼합한 혼합액을 사용하며, 이때 사용한 에멀젼수지는 수성바인더인 폴리졸 40중량%와 아크릴바인더 20중량%와 폴리비닐알콜 40중량%의 혼합액을 사용하며, 상기 함침액과 물을 1:1의 중량비율로 혼합하는 것은 함침액의 농도를 낮추어 액이 원단에 잘 침투하게 하기 위한 것이다.First, the fabric is precipitated in the impregnation solution so that the tissue is not deformed. In this case, the impregnation solution is a mixture of an emulsion resin and water in a weight ratio of 1: 1, and the emulsion resin used is 40% by weight of polysol, which is an aqueous binder. A mixture of 20% by weight of acrylic binder and 40% by weight of polyvinyl alcohol is used. The mixing of the impregnation liquid and water at a weight ratio of 1: 1 is to lower the concentration of the impregnation liquid so that the liquid penetrates well into the fabric. .
상기 공정을 완료한 원단을 소정의 압력을 가해 로울러로 압착하게 되는데 이는 원단에 포함된 함침액을 짜주는 역할을 하며, 원단의 표면에 형성되는 보푸라기를 눌러주어 표면을 평탄화하는 것이다.Pressing the fabric to complete the process to a predetermined pressure is pressed into a roller, which serves to squeeze the impregnation liquid contained in the fabric, and presses the lint formed on the surface of the fabric to flatten the surface.
이후 상기 공정을 완료한 원단을 건조로에서 건조하게 되는데 이때에는 150∼160℃정도의 온도로 열풍건조한다.Then, the fabric is completed in the drying process in the drying furnace is hot air dried at a temperature of about 150 ~ 160 ℃.
이후 상기 공정을 완료한 원단의 일면에 코팅액을 코팅하게 되는데 이때 사용하는 코팅액은 에멀젼수지:첨가제:물의 혼합비가 1:1:2의 중량비율로 혼합하게 되며, 상기 에멀젼수지는 폴리졸 40중량%와 아크릴수지 20중량%와 폴리비닐 40중량%가 혼합된 용액으로 이루어지며, 첨가제는 탄산칼슘 20중량%와 자외선차단제 0.5중량%, 계면활성제 0.5중량%, 기포성발포제 4중량%, 유연재 5중량%, 충진재 10중량%, 지당 10중량%와 실리카 5중량%와 물 45중량%의 혼합물로 이루어진 혼합물이며, 상기 에멀젼수지와 첨가제의 혼합물과 같은 중량의 물을 혼합하는 것은 코팅액의 농도를 맞추기 위한 것이며, 이때 원단에 코팅하는 코팅액의 두께는 0.01~0.03㎜로 한다.Thereafter, the coating solution is coated on one surface of the fabric, which is completed in the process, wherein the coating solution is used in which the mixing ratio of the emulsion resin: additive: water is mixed at a weight ratio of 1: 1: 2, and the emulsion resin is 40% by weight of polysol. And 20% by weight of acrylic resin and 40% by weight of polyvinyl resin, and the additive is 20% by weight of calcium carbonate, 0.5% by weight of sunscreen, 0.5% by weight of surfactant, 4% by weight of foaming foam, and 5% of softening material. %, 10% by weight of filler, 10% by weight, mixture of 5% by weight of silica and 45% by weight of water, and mixing water of the same weight as the mixture of the emulsion resin and the additive to adjust the concentration of the coating liquid At this time, the thickness of the coating liquid to be coated on the fabric is 0.01 ~ 0.03mm.
위 공정에서 지당은 화이트 지당을 사용하며, 이는 원단의 백색도를 높여주기 위한 것이며, 실리카는 잉크의 수분을 흡습하여 잉크가 원단에 흡착되도록 하여 인쇄선명도를 높이기 위한 것이다.In the above process, the paper sugar is used to increase the whiteness of the fabric, which is to increase the whiteness of the fabric, silica is to absorb the moisture of the ink so that the ink is adsorbed to the fabric to increase the printing sharpness.
이후 상기 공정을 완료한 원단을 건조로에서 건조하게 되는데 이때에는 160∼180℃정도의 온도로 열풍건조한다.Then, the fabric is completed in the drying process in the drying furnace is hot air dried at a temperature of about 160 ~ 180 ℃.
이후 상기 공정에 의해 제조된 원단을 로울러로 가압하여 표면을 평탄화하고 매끄럽게 하는데 이때에는 로울러의 온도는 130∼160℃정도의 온도를 유지하는 것이 바람직하며, 압력은 100㎏/㎠정도를 유지하는 것이 바람직하며, 이는 온도가 높을 경우 원단이 변형될 염려가 있으며, 온도가 낮을 경우에는 평탄화되는 효율이 저하된다.Thereafter, the fabric produced by the above process is pressed with a roller to flatten and smooth the surface. At this time, the temperature of the roller is preferably maintained at a temperature of about 130 to 160 ° C., and the pressure is about 100 kg / cm 2. Preferably, this is a fear that the fabric is deformed when the temperature is high, and when the temperature is low, the flattening efficiency is lowered.
위와 같은 공정에 의해 제조된 원단은 라벨로 사용할 경우 원단의 표면이 매끄럽고 잉크가 잘 흡착되어 선명도가 높은 원단을 얻을 수 있다.When the fabric manufactured by the above process is used as a label, the surface of the fabric is smooth and the ink is adsorbed well to obtain a fabric having high clarity.
이후 상기 공정을 완료한 이후에 2차코팅을 하게 되는데 이때 사용하는 코팅액은 상기 코팅공정에 사용하는 코팅액과 동일한 코팅액을 사용하며, 건조과정 역시 상기 공정과 동일한 조건으로 건조한다.Thereafter, the second coating is performed after the completion of the process. The coating liquid used here is the same coating liquid as the coating liquid used in the coating process, and the drying process is also dried under the same conditions as the above process.
위와 같이 2차 코팅공정을 완료한 제품은 원단의 표면이 매끄럽고 잉크가 잘 흡착되고, 원단이 평활하고 인쇄성이 좋아서 캔버스나 현수막용으로 사용하게 되며 자동화 기계 인쇄가 가능하여 대량생산이 가능하며 내세탁성이 강하고 인쇄물이 잘 지워지지 않게 된다.The product that has completed the 2nd coating process as above is used for canvas or banner because the surface of the fabric is smooth and the ink is adsorbed, the fabric is smooth and the printability is good. Washability is strong and prints are hard to erase.
상기한 바와 같이 본 발명에 의하면 표면이 매끄로우면서도 직포는 평활하고 인쇄성이 좋아서 자동화 기계 인쇄가 가능하여 대량생산이 가능하며 내세탁성이 강하므로 인쇄물이 지워지지 않는 등의 효과가 있다. As described above, according to the present invention, the surface is smooth and the woven fabric is smooth and has good printability, which enables automated machine printing so that mass production is possible, and the washing resistance is strong, so that the printed matter is not erased.
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| KR1020050046713A KR100731887B1 (en) | 2005-06-01 | 2005-06-01 | Manufacturing method of textail for print |
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| KR1020050046713A KR100731887B1 (en) | 2005-06-01 | 2005-06-01 | Manufacturing method of textail for print |
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| KR20060124981A KR20060124981A (en) | 2006-12-06 |
| KR100731887B1 true KR100731887B1 (en) | 2007-06-25 |
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| KR20020001799A (en) * | 1999-03-25 | 2002-01-09 | 로날드 디. 맥크레이 | Substrate Coatings, Methods for Treating Substrates for Ink Jet Printing, and Articles Produced Therefrom |
| KR20030035307A (en) * | 2001-10-31 | 2003-05-09 | 주식회사 티엔지코리아 | print sheet manufacture method and print sheet |
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2005
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020001799A (en) * | 1999-03-25 | 2002-01-09 | 로날드 디. 맥크레이 | Substrate Coatings, Methods for Treating Substrates for Ink Jet Printing, and Articles Produced Therefrom |
| KR20030035307A (en) * | 2001-10-31 | 2003-05-09 | 주식회사 티엔지코리아 | print sheet manufacture method and print sheet |
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| KR20060124981A (en) | 2006-12-06 |
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