KR100705654B1 - Safety Complex Glass for Decoration - Google Patents

Safety Complex Glass for Decoration Download PDF

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Publication number
KR100705654B1
KR100705654B1 KR1020040118089A KR20040118089A KR100705654B1 KR 100705654 B1 KR100705654 B1 KR 100705654B1 KR 1020040118089 A KR1020040118089 A KR 1020040118089A KR 20040118089 A KR20040118089 A KR 20040118089A KR 100705654 B1 KR100705654 B1 KR 100705654B1
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South Korea
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pvb
glass
impregnated
impregnated paper
paper
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KR1020040118089A
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Korean (ko)
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KR20050008623A (en
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박복만
박용수
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박복만
박용수
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Priority to KR1020040118089A priority Critical patent/KR100705654B1/en
Publication of KR20050008623A publication Critical patent/KR20050008623A/en
Priority to PCT/KR2005/002542 priority patent/WO2006070991A1/en
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Publication of KR100705654B1 publication Critical patent/KR100705654B1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/065Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of paper or cardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/04Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0407Ornamental plaques, e.g. decorative panels, decorative veneers containing glass elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10036Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10165Functional features of the laminated safety glass or glazing
    • B32B17/10247Laminated safety glass or glazing containing decorations or patterns for aesthetic reasons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10761Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10807Making laminated safety glass or glazing; Apparatus therefor
    • B32B17/10899Making laminated safety glass or glazing; Apparatus therefor by introducing interlayers of synthetic resin
    • B32B17/10935Making laminated safety glass or glazing; Apparatus therefor by introducing interlayers of synthetic resin as a preformed layer, e.g. formed by extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00Layered products comprising a layer of paper or cardboard
    • B32B29/06Layered products comprising a layer of paper or cardboard specially treated, e.g. surfaced, parchmentised
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/028Paper layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2317/00Animal or vegetable based
    • B32B2317/12Paper, e.g. cardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2317/00Animal or vegetable based
    • B32B2317/12Paper, e.g. cardboard
    • B32B2317/125Paper, e.g. cardboard impregnated with thermosetting resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2451/00Decorative or ornamental articles

Landscapes

  • Laminated Bodies (AREA)
  • Joining Of Glass To Other Materials (AREA)

Abstract

메틸에틸케톤(MEK)이나 트리클로로에틸렌(TCE)중 어느하나와 디메틸포름아미드(DMF)를 4:1로 혼합한 유기용제에 상기 혼합 유기용제 전체중량에 대하여 10~15wt%의 폴리비닐부티랄수지(Polyvinyl Butyral Resin;PVB)를 첨가하여 60~70℃에서 30~40분간 가열하여 용해한 PVB용액에 공지의 수용성 잉크로 각종 다양한 장식성 무늬가 인쇄된 지류(紙類)(2)(프린트 베이스 페이퍼)를 통과시키면서 상기 PVB용액이 지류(2)에 함침되게한 후, 경화시켜 PVB 함침지(4)를 얻고, 상기 PVB함침지(4)와 상하 양면의 유리층(1)(1')사이에 PVB 용융접착필름(3)(3')을 적층한 다음, 통상의 오토클레이브(고압솥)내에서 135~155℃의 온도로 8~15기압하에 0.5~5시간동안 가열시켜 PVB 함침지(4)에 함침된 PVB와 PVB 용융접착필름(3)(3')이 열에의해 용융되면서 그 상하 양면의 유리층(1)(1')에 접착 고정되게한 것으로 구성된 다양한 문양의 PVB 함침지(4)가 내장된 장식용 안전 복합유리를 얻는 것이다.10-15 wt% polyvinyl butyral to the total weight of the mixed organic solvent in an organic solvent in which either methyl ethyl ketone (MEK) or trichloroethylene (TCE) and dimethylformamide (DMF) are mixed at 4: 1. Paper (2) (Print base paper) in which various decorative patterns were printed with known water-soluble ink on PVB solution dissolved by adding polyvinyl butyral resin (PVB) and heating at 60-70 ° C for 30-40 minutes. The PVB solution is impregnated in the tributary (2) while passing through, and then cured to obtain a PVB impregnated paper (4), between the PVB impregnated paper (4) and the upper and lower glass layers (1) (1 '). PVB molten adhesive film (3) (3 ') was laminated on the film, and then heated in a normal autoclave (high pressure cooker) at a temperature of 135 to 155 ° C under 8 to 15 atmospheres for 0.5 to 5 hours to obtain PVB impregnated paper ( 4) PVB and PVB melt-adhesive film (3) (3 ') impregnated by heat are melted by heat and fixed to the glass layers (1) (1') on both upper and lower sides thereof. It is to obtain a built-in decorative safety glass composite PVB impregnated paper 4 in the various patterns is configured.

이와같이 구성되는 장식용 안전 복합유리는 폴리비닐부티랄(PVB)과 유리와의 우수한 접착력에 의하여 PVB 함침지(4)에 함침된 PVB와, 함침지(4)와 유리층(1)(1')사이에 적층한 PVB 용융접착필름(3)(3')의 용융접착에 의하여 PVB함침지(4)와 상하 양면 유리층(1)(1')이 분리되지 않고 견고하게 혼연일체로 부착되게되므로 충격에의해 유리가 파손되드라도 작은 파편으로된채 비산되지 않고 유지되며, 또한 PVB 함침지(4)를 구성하는 지류(2)의 일면이나 양면에 대리석무늬등 기타 다양한 무늬를 수용성 잉크로 인쇄하였기 때문에 유기용제에 용해된 PVB용액에 PVB함침지 (4)를 통과시키드라도 인쇄층이 용해되거나 파괴되어 와해되지 않고 원래 인쇄무늬 대로 유지가되므로 아름다운 장식무늬가 인쇄된 PVB 함침지(4)를 유리사이의 중간층에 적층한 본 발명 장식용 안전 복합유리는 건축물 내외장용 패널이나 각종 실내외 장식용 제품에 골고루 이용할 수가 있어서 용도가 다양하고 파손에도 안전하며, 복합유리여서 강도, 보온 및 보냉이 우수한 장점이 있는 것이다.The decorative safety composite glass thus constructed includes PVB impregnated with PVB impregnated paper 4 by excellent adhesion between polyvinyl butyral (PVB) and glass, impregnated paper 4 and glass layer (1) (1 '). Since the PVB impregnated paper 4 and the upper and lower double-sided glass layers 1, 1 'are firmly attached to each other without being separated by the melt adhesion of the PVB melt adhesive films 3 and 3' laminated therebetween, the impact Even if the glass is broken, it is kept as small fragments and is not scattered. Also, various patterns such as marble and other patterns are printed on one or both sides of the feeder 2 constituting the PVB-impregnated paper 4 with water-soluble ink. Even if the PVB impregnated paper (4) is passed through the PVB solution dissolved in the organic solvent, the printed layer is not dissolved or destroyed and is maintained as the original printed pattern. Invention decorative safety suit laminated on the middle layer of Glass is located within the exterior panel or in number thoroughly enjoy a variety of indoor and outdoor decorative products for a variety of safety and damage to the composite glass yeoseo strength, excellent thermal insulation and cold storage building benefits.

Description

장식용 안전 복합유리{Safety Complex Glass for Decoration} Safety Complex Glass for Decoration             

도 1 은 본 발명에 따른 안전 장식유리.1 is a safety decorative glass according to the present invention.

도 2 는 도1의 A-A선 단면도.2 is a cross-sectional view taken along the line A-A of FIG.

*도면중 주요부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *

1,1' : 유리층 2 : 지류1,1 ': glass layer 2: feeder

3,3' : PVB 용융접착필름 4 : 함침지3,3 ': PVB melt adhesive film 4: impregnated paper

본 발명은 수용성 잉크로 인쇄된 지류에 유리와 접착력이 우수한 폴리비닐부티랄수지(PVB)를 함침시킨 PVB 함침지를 상하 양면의 유리층과 PVB필름을 접착층으로하여 적층한 장식용 안전 복합유리에 관한 것이다.The present invention relates to a decorative safety composite glass laminated with a PVB-impregnated paper impregnated with polyvinyl butyral resin (PVB) having excellent adhesion to glass and a paper printed with a water-soluble ink by using an adhesive layer of glass layers on both upper and lower surfaces and a PVB film. .

일반적으로 유리의 일면이나 양면에 각종 무늬층을 형성하여 장식용 인조대리석을 제조하거나 유리의 일면에 인쇄층을 형성한 다음 그 인쇄층 위에 접착제로 또하나의 유리면을 접착시켜 복합유리층으로된 건축물 내외장용이나 장식용 인조대리석을 제조하는 방법에 관한 특허 및 실용신안이 많이 출원되어 등록되고 시판되고 있는 예가 많으나 그것들은 모두 접착층과 인쇄층이 취약하여 충격에 의해 파손되게되면 인쇄층과 유리층이 파편이 되어 비산되므로 인체에 엄청난 위해를 끼칠 수 있는 위험이 있고 제조공정도 유리면에 인쇄, 그 인쇄면위에 보호층, 그 보호층위에 접착층, 그 접착층위에 유리층등을 형성하는 복잡한 과정을 일일이 거쳐야하므로 많은 종류의 재료준비와 여러단계의 제조공정 과정을 거쳐야하므로 높은 재료비, 과다한 인건비, 많은 제조시간 소요등의 요인으로 제조원가가 높아지고 단시간에 양산하기가 어려운 폐단이 있었고, 파손시에 안전성 보장도 취약한 결점이 있었다.In general, a variety of patterned layers are formed on one or both sides of glass to produce decorative artificial marble, or a printing layer is formed on one side of glass, and then another glass surface is bonded on the printed layer with adhesive to form a composite glass layer. Many patents and utility models related to manufacturing exterior or decorative artificial marble have been filed and marketed. However, all of them have a weak adhesive layer and a print layer, and if they are damaged by impact, the print layer and the glass layer will have debris. There is a danger that it can cause enormous harm to the human body.Manufacturing process also has to go through the complicated process of printing on the glass surface, protective layer on the printing surface, adhesive layer on the protective layer, glass layer on the adhesive layer, etc. High material cost and excessive phosphorus due to various material preparation and several steps of manufacturing process Rain, there was a lot of preparation time consuming factors such as increasing production costs evils that are difficult to mass production in a short time with the, there were safety defects during the warranty vulnerable to damage.

본 발명은 상기한 바와같은 복합유리나 단층유리로된 인조대리석 형태의 건축물 내외장용 및 일반 장식용의 유리로된 인조대리석과 같은 복합유리의 결점을 해소하여 상하 양면의 복합유리 사이에 수용성 잉크로 인쇄된 지류에 유리와 접착력이 강한 합성수지가 함침된 함침지의 양면에 상기 지류에 함침시킨 재질과 동일 재질의 합성수지로된 상하 용융접착필름에의해 상하 양면 유리를 접착하므로서 함침지에 함침시킨 합성수지와 그 수지가 동일재질의 필름의 접착력에 의하여 유리와의 접착력이 강하여 파손시에도 유리파편이 비산되지 않고 지류에 부착된 채로 유지되게되며, 지류에는 합성수지 접착제 함침전에 수용성 인쇄잉크로 대리석무늬나 기타 장식효과를 얻을 수 있는 각종의 다양한 무늬가 인쇄되어 있으므로 그 수용성인 잉크가 함침 합성수지나 동일 재질 용융접착필름에의해 용해되거나 와해되지 않고 선명하게 유지되어 다양한 무늬에의해 다양한 장식효과를 얻을 수가 있고 함침지와 용융접착필름에의해 내열성, 내후성 및 보온성이 우수하므로 건축물 내외장용은 물론 일반 장식품 제품으로 다양하게 이용될 수 있는 장식용 안전 복합유리를 제공코저하는 것으로서 이를 첨부된 도면을 참조하면서 실례를 들어 상세히 설명하면 다음과 같다.
The present invention solves the shortcomings of the composite glass, such as the artificial marble made of glass for building interior and exterior and general decoration of the composite glass or single-layer glass as described above is printed with a water-soluble ink between the composite glass of the upper and lower sides Synthetic resin impregnated with impregnated paper and the resin are the same as the upper and lower double-sided glass glued by the upper and lower melt adhesive films made of synthetic resin of the same material on both sides of impregnated paper impregnated with glass and strong adhesive force on the paper. The adhesive force of the film is strong due to the adhesion of the film, so that the glass fragments remain attached to the tributary, even when broken. The tributary can obtain marble pattern or other decorative effect by water-soluble printing ink before impregnating the resin adhesive. Because various various patterns are printed, the water-soluble ink is impregnated It is kept clear without being melted or melted by synthetic resin or melted adhesive film of the same material, so that various decorative effects can be obtained by various patterns, and it has excellent heat resistance, weather resistance, and thermal insulation by impregnated paper and molten adhesive film. To provide a decorative safety composite glass that can be used in various ways as a general ornament product as described with reference to the accompanying drawings by way of example as follows.

메틸에틸케톤(MEK)이나 트리클로로에틸렌(TCE)중에서 선택된 어느 하나와 디메틸포름아미드(DMF)를 4:1의 중량비로 혼합한 유기용제에 상기 혼합 유기용제 전체중량에 대하여 10~15wt%의 폴리비닐부티랄수지(Polyvinyl Butyral Resin;PVB)를 첨가하여 60~70℃에서 30~40분간 가열하여 용해한 PVB용액에 수용성 합성수지, 예컨데 초산섬유소, 폴리아크릴아미드, 폴리아크릴산, 폴리메타크릴산, 폴리비닐알콜, 폴리에틸렌옥사이드, 폴리비닐 메틸에테르수지중에서 선택된 어느하나를 기재로한 통상의 수용성 인쇄잉크로 각종 다양한 장식성 무늬가 인쇄된 지류(紙類)(2)(프린트 베이스 페이퍼)를 통과시키면서 상기 PVB용액이 지류(2)에 함침되게한 후 경화시켜 PVB 함침지(4)를 얻고, 상기 PVB함침지(4)와 상하 양면의 유리층(1)(1')사이에 PVB 용융접착필름(3)(3')을 적층한 다음, 통상의 오토클레이브(고압솥)내에서 135~155℃의 온도로 8~15기압하에 0.5~5시간동안 가열시켜 PVB 함침지(4)에 함침된 PVB와 PVB 용융접착필름(3)(3')이 열에의해 용융되면서 그 상하 양면의 유리층(1)(1')에 접착 고정되게한 것으로 구성된 다양한 문양의 PVB 함침지(4)가 내장된 장식용 안전 복합유리를 얻는 것이다.10-15 wt% of poly in an organic solvent mixed with any one selected from methyl ethyl ketone (MEK) and trichloroethylene (TCE) and dimethylformamide (DMF) in a weight ratio of 4: 1. Polyvinyl Butyral Resin (PVB) is added to the PVB solution dissolved by heating for 30 to 40 minutes at 60-70 ° C to dissolve the water-soluble synthetic resin, for example, cellulose acetate, polyacrylamide, polyacrylic acid, polymethacrylic acid, polyvinyl The PVB solution while passing through various kinds of decorative papers (2) (print base paper) in a conventional water-soluble printing ink based on any one selected from alcohol, polyethylene oxide and polyvinyl methyl ether resin. The paper is impregnated in the tributary (2) and then cured to obtain a PVB impregnated paper (4), and the PVB melt-bonded film (3) between the PVB impregnated paper (4) and the glass layers (1) (1 ') on both sides of the upper and lower sides. (3 ') stacked, and then PVB and PVB melt adhesive film (3) (3 ') impregnated in PVB impregnated paper (4) by heating at an temperature of 135 to 155 ° C. for 0.5 to 5 hours in an autoclave It is to obtain a decorative safety composite glass in which various patterns of PVB-impregnated papers 4 are constructed, which are melted by this heat and are bonded to and fixed to the glass layers 1 and 1 'on both upper and lower surfaces thereof.

이와같이 구성되는 장식용 안전 복합유리는 폴리비닐부티랄(PVB)과 유리와의 우수한 접착력에 의하여 PVB 함침지(4)에 함침된 PVB와, 함침지(4)와 유리층(1)(1')사이에 적층한 PVB 용융접착필름(3)(3')의 용융접착에 의하여 PVB함침지(4)와 상하 양면 유리층(1)(1')이 분리되지 않고 견고하게 혼연일체로 부착되게되므로 충격에의해 유리가 파손되드라도 작은 파편으로된채 비산되지 않고 유지되며, 또한 PVB 함침지(4)를 구성하는 지류(2)의 일면이나 양면에 대리석무늬등 기타 다양한 무늬를 수용성 잉크로 인쇄하였기 때문에 유기용제에 용해된 PVB용액에 PVB함침지(4)를 통과시키드라도 인쇄층이 용해되거나 파괴되어 와해되지 않고 원래 인쇄무늬 대로 유지가되므로 아름다운 장식무늬가 인쇄된 PVB 함침지(4)를 유리사이의 중간 층에 적층한 본 발명 장식용 안전 복합유리는 건축물 내외장용 패널이나 각종 실내외 장식용 제품에 골고루 이용할 수가 있어서 용도가 다양하고 파손에도 안전하며, 복합유리여서 강도, 보온 및 보냉이 우수한 장점이 있는 것이다.The decorative safety composite glass thus constructed includes PVB impregnated with PVB impregnated paper 4 by excellent adhesion between polyvinyl butyral (PVB) and glass, impregnated paper 4 and glass layer (1) (1 '). Since the PVB impregnated paper 4 and the upper and lower double-sided glass layers 1, 1 'are firmly attached to each other without being separated by the melt adhesion of the PVB melt adhesive films 3 and 3' laminated therebetween, the impact Even if the glass is broken, it is kept as small fragments and is not scattered. Also, various patterns such as marble and other patterns are printed on one or both sides of the feeder 2 constituting the PVB-impregnated paper 4 with water-soluble ink. Even if the PVB impregnated paper (4) is passed through the PVB solution dissolved in the organic solvent, the printed layer is not dissolved or destroyed and is maintained as the original printed pattern. Invention decorative safety suit laminated on middle layer of Glass is located within the exterior panel or in number thoroughly enjoy a variety of indoor and outdoor decorative products for a variety of safety and damage to the composite glass yeoseo strength, excellent thermal insulation and cold storage building benefits.

상기 PVB용액 제조시에 PVB를 MEK 또는 TCE로만 용해하면 용해성이 약하여 쉽게 용해가 되지 않고 DMF로만 용해하면 인쇄지의 잉크를 용해할 우려가 있으므로 MEK와 TCE중 어느 하나를 DMF와 4:1의 중량비로 배합하여 사용하므로서 PVB의 용해성이 우수하면서도 상기 용제가 유기용제여서 수용성인 인쇄잉크는 용해하지 않는 특징이 있으므로 무늬가 인쇄된 함침지(4)를 PVB용액에 통과시키드라도 선명한 인쇄층을 유지하게되고 특히 상기 용제중 TCE는 난연성이어서 화재의 위험에도 견딜 수 있는 특징이 있다.When the PVB solution is prepared by dissolving PVB only with MEK or TCE, the solubility is weak so that it is not easily dissolved. When dissolving only with DMF, the ink of printing paper may be dissolved. As it is used in combination, the PVB has excellent solubility but the solvent is organic solvent, so the printing ink which is water soluble is not dissolved. Therefore, even if the printed impregnated paper 4 is passed through the PVB solution, a clear printing layer is maintained. In particular, the TCE of the solvent is characterized by being flame retardant to withstand the risk of fire.

또한 PVB를 유기용제 전체중량에 대하여 10~15wt% 첨가하는 것은 그 범위내에서 PVB가 가장 빠른시간에 쉽게 용해되고 그 이하에서는 용해성이 느리고 그 이상에서는 농도가 약하여 지류에 대한 PVB의 함침력이 약한 결점(적게 함침)이 있기 때문이며, 60~70℃의 가열온도와 30~40분간의 가열시간 역시 그 범위이하에서는 용해속도가 늦고 그 범위 이상에서는 완전 용해이전에 용제가 과량으로 휘발되어 용해력이 약해지게 된다.In addition, the addition of 10-15 wt% of PVB to the total weight of the organic solvent is easy to dissolve PVB in the fastest time within that range, and the solubility below is slow and the concentration is weak at above, so that the impregnation force of PVB on paper is weak. This is because there is a flaw (less impregnation), the heating temperature of 60-70 ℃ and the heating time of 30-40 minutes also have a slow dissolution rate under the range, and the solvent is volatilized excessively before the complete dissolution at that range, so the solvent is weak. You lose.

또 오토클레이브에서의 가열시에는 상기 135~155℃의 온도와 8~15기압 및 0.5~5시간 이하에서는 가열경화속도가 너무 느리고 그 이상에서는 유리면과 인쇄층이 열에의해 손상되기 쉬우나, 상기 조건에서는 PVB 함침지(4)와 상하 유리층(1)(1')이 그 사이에 게래된 PVB필름과의 접착력에 의하여 가장 효과적으로 단시간 에 접착되게 된다.When heating in an autoclave, the heat curing rate is too slow at temperatures of 135 to 155 ° C., 8 to 15 atm, and 0.5 to 5 hours or less, and above the glass surface and the printed layer are easily damaged by heat. The PVB impregnated paper 4 and the upper and lower glass layers 1, 1 'are most effectively adhered in a short time by the adhesion force between the PVB film introduced therebetween.

이상과 같은 본 발명 장식용 안전복합유리는 지류(2)에 PVB가 함침된 함침지(4)를 양면 유리층(1)(1') 사이에 적층된 용융접착필름(3)(3')에의해 용융접착되도록 적층하였으므로 함침지(4)에 다양하게 인쇄된 무늬에의해 인조대리석이나 기타 다양한 건축물 내외장 및 기타 장식품으로 이용할 수 있어서 용도가 다양한 효과가 있고, PVB가 유리와의 접착력이 우수하여 충격에의해 파괴되드라도 파편이 비산되지 않으므로 안전하게 사용할 수 있는 효과가 있으며, 제조공정이 간편하고 재료가 복잡하지 않아 저렴한 원가로 단시간에 양산할 수 있는 효과가 있다.As described above, the decorative safety composite glass of the present invention includes a sheet of impregnated paper 4 impregnated with PVB on the two-sided glass layer 1, 1 'to a molten adhesive film 3, 3'. Since it is laminated to melt-bonded, it can be used as artificial marble or other various building interior and exterior and other ornaments by various printed patterns on impregnated paper (4), and it has various effects, and PVB has excellent adhesion with glass. Debris is not scattered even if it is destroyed by impact, so it can be used safely. The manufacturing process is simple and the material is not complicated, so it can be mass-produced in a short time at low cost.

Claims (1)

메틸에틸케톤(MEK)이나 트리클로로에틸렌(TCE)중 어느 하나와 디메틸포름아미드(DMF)를 4:1의 중량비로 혼합한 유기용제에 상기 혼합 유기용제 전체중량에 대하여 10~15wt%의 폴리비닐부티랄수지(Polyvinyl Butyral Resin;PVB)를 첨가하여 60~70℃에서 30~40분간 가열하여 용해한 PVB용액에 통상의 수용성 잉크에 의해 각종의 다양한 장식성 무늬가 인쇄된 지류(紙類)(프린트 베이스 페이퍼)(2)를 통과시키면서 상기 PVB용액이 지류(2)에 함침되게 한 후 경화시켜 PVB 함침지(4)를 얻고, 상기 PVB함침지(4)와 상하 양면의 유리층(1)(1') 사이에 PVB 용융접착필름(3)(3')을 적층한 다음, 통상의 오토클레이브(고압솥) 내에서 135~155℃의 온도로 8~15기압하에 0.5~5시간 동안 가열시켜 PVB 함침지(4)에 함침된 PVB와 PVB 용융접착필름(3)(3')이 열에 의해 용융되면서 그 상하 양면의 유리층(1)(1')에 접착 고정되게 한 것으로 구성됨을 특징으로 하는 장식용 안전 복합유리.10-15 wt% of polyvinyl chloride in an organic solvent in which either methyl ethyl ketone (MEK) or trichloroethylene (TCE) is mixed with dimethylformamide (DMF) in a weight ratio of 4: 1. Paper bases in which various decorative patterns were printed on a PVB solution dissolved by heating polyvinyl butyral resin (PVB) at 60 to 70 ° C for 30 to 40 minutes using a conventional water-soluble ink (print base) The PVB solution was impregnated in the tributary (2) while passing through the paper) (2) and then cured to obtain a PVB impregnated paper (4), and the glass layer (1) (1) (1) (1) up and down the PVB impregnated paper (4) PVB molten adhesive film (3) (3 ') between the' 'and then laminated in a conventional autoclave (high pressure cooker) at a temperature of 135 ~ 155 ℃ under 8 ~ 15 atm for 0.5 to 5 hours to PVB PVB and PVB melt adhesive film 3 (3 ') impregnated in the impregnated paper 4 are melted by heat, and the glass layers 1 and 1' on both upper and lower surfaces thereof are melted by heat. Decorative composite safety glass, characterized in that the adapted fixedly mounting.
KR1020040118089A 2004-12-31 2004-12-31 Safety Complex Glass for Decoration KR100705654B1 (en)

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