KR100704783B1 - Liquid crystal display module capable of line repair without rework - Google Patents

Abstract

The liquid crystal display (LCD) module disclosed herein forms a bypass path corresponding to an open or shorted lead using repair lines and dummy pads when the connection of leads between the LCD panel and the drive IC is open or shorted. . As a result, the open or short between the wirings generated during the OLB process can be repaired by forming the bypass path as described above without performing the rework of removing the attached tape carrier package (TCP) and reattaching it. Therefore, it is possible to prevent secondary defects such as damage of TCP or inflow of foreign matter accompanied by the rework.

Description

LIQUID CRYSTAL DISPLAY MODULE CAPABLE OF LINE REPAIR WITHOUT REWORK}

1 is a view for showing the configuration of a general TFT-LCD module;

FIG. 2 is a view for showing an arrangement of pads located between the LCD panel and the drive IC shown in FIG. 1;

3 is a view showing a repair result according to the present invention when the wiring between the panel data pads provided in the LCD panel and the data output lines of the drive IC provided in the TCP is opened;

4 is a view showing a repair result according to the present invention when the wiring between the panel data pads provided in the LCD panel and the data output lines of the drive IC provided in the TCP is shorted; And

FIG. 5 is a flowchart for showing a procedure for repairing a defect generated in a wiring between a panel data pad and a data output line of a drive IC as shown in FIGS. 3 and 4;

* Description of the symbols for the main parts of the drawings *

a1-a4: panel dummy pad b1-b5: panel data pad

c1-c4: TCP dummy pad d1-d5, e1-e5: data output line

10A-10E: Drive IC 11: Control IC

15A-15E: TCP 20: Drive Circuit

40: LCD panel 60: backlight unit

61 lamp 62 reflector

71-74, 81-88: contact points 91, 93, 94: open position

92: short position 100: LCD module

The present invention relates to a liquid crystal display (LCD) module, and more particularly, a drive IC for driving a liquid crystal display module includes an LCD panel and a printed circuit board for driving; The present invention relates to a liquid crystal display module capable of repairing defects such as open or short between pads, which frequently occur in a process of attaching to a PCB) without performing rework.

FIG. 1 is a diagram illustrating a configuration of a general TFT-LCD (Thin Film Transistor Liquid Crystal Display) module 100. Referring to FIG. 1, the LCD module 100 is largely comprised of a driving circuit unit 20, an LCD panel 40, and a backlight unit 60.

The driving circuit unit 20 includes a printed circuit having various circuit elements such as a plurality of gate drive ICs 10A-10B, a data drive IC 10C-10E, and a control IC 11 for driving the panel 40. A printed circuit board (PCB) 22 and 24 is formed, and the LCD panel 40 is formed by injecting a liquid crystal between two substrates (glass) between the substrate and the substrate. In response to each pixel signal voltage input from the driving circuit unit 20, the LCD panel 40 controls a color image by controlling white light transmitted from the backlight unit 60 to pass through the pixel. It serves to express. In addition, the backlight unit 60 includes a lamp 61, a reflecting plate 62, and the like, and serves to make plane light having uniform brightness from the fluorescent lamp 61 used as a light source.

As shown in FIG. 1, the driving circuit unit 20 is configured in the form of a multilayer PCB, and circuit components constituting the same use surface mounting technology (SMT) for thinning and high density mounting. In addition, the drive ICs 10A-10E are manufactured in the form of a Tape Carrier Package (TCP) 15A-15E, between the PCBs 22 and 24 of the driving circuit unit 20 and the LCD panel 40. Connected.

FIG. 2 is a diagram illustrating an arrangement of pads located between the LCD panel 40 and the drive IC 10A shown in FIG. 1. Referring to FIG. 2, the LCD panel 40 includes a plurality of panel dummy pads a1-a4 and a plurality of panel data pads b1-b5, and the concept of Mont-Blanc is introduced in the TCP 15A. Redundant dummy pads c1-c4 for transferring gate signals, a plurality of data output lines d1-d5 for connecting the drive IC 10A and the LCD panel 40, and a drive IC ( A plurality of data output lines e1 to e5 for connecting 10A) and PCBs 22 and 24 are provided.

As shown in FIGS. 1 and 2, the process of attaching the drive IC 10A for driving the LCD module to the LCD panel 40 and the driving PCBs 22 and 24 is a tape automated bonding (TAB) solid solution, respectively. It is called process and OLB process. The TAB process was obtained from U. S. Pat. No. 5,818,561, "Liquid crystal display driver IC with output connection leads directly mounted on a liquid crystal substrate and input connection leads mounted to another substrate", and the OLB process is described in U. S. Pat. No. 5,502,889, "Method for electrically and mechanically connecting at least two conductive layers", and the like.

In general, a technology for connecting the drive IC 10A for driving the LCD to the LCD panel 40 includes a chip on board (COB), a tape automated bonding (TAB), a chip on glass (COG), and the like. In the case of segmented LCDs or low resolution LCD panels, the number of leads is small, so the drive IC is placed on the PCB, and the leads of the board are connected to the panel and the heat seal connector or elastomeric connector. It was easy to connect with (elastomeric connector). However, as the LCD panel 40 becomes higher resolution, it is not easy to mount the drive IC 10A having a huge number of leads on the board. Accordingly, the TAB process solves this problem by mounting the drive IC 10A on the TCP 15A.

TFT-LCDs, which are widely used in notebook computers and the like, generally use a large scale integration (LSI) made of single crystal silicon in a pixel array made of amorphous silicon, using a TAB method. Connect and drive Although only a few leads are shown in FIG. 2, in order to realize a high-resolution display such as SXGA (1280 × 1024 × 3) in the same manner as described above, at least 1280 × 1024 × 3 (R) is connected to the pixel array and the LSI. , G, B) leads are required. However, the TAB SOLDER process causes relatively few defects because of the relatively large pad size.

Unlike the TAB process described above, in the OLB process, since each lead is soldered, defects such as open or short between pads frequently occur. If an OLB failure occurs, abnormal outputs appear in a line shape along the data line or the gate line, and the value of the product is lost. Conventionally, in order to solve such a defect, the module has been disassembled and a rework of removing and reattaching the attached TCP 15A has been performed. By such a process, there is a problem that a secondary failure occurs that causes damage to TCP which does not occur or foreign substances are introduced. Therefore, there is a need for a more improved apparatus capable of resolving OLB defects without performing a rework of removing and reattaching the attached TCP as in the conventional case.

Accordingly, an object of the present invention is to damage the TCP or to foreign matters by solving the defects such as open or short generated between the pads without performing a rework to remove and then reattach the TCP when OLB failure occurs It is to provide an LCD module that can prevent the problem that the incoming secondary defects occur.

According to a feature of the present invention for achieving the object of the present invention as described above, the liquid crystal display module is composed of a plurality of drive ICs and a printed circuit board with various circuit elements attached to each pixel of the image to be displayed A driving unit configured to generate a control signal to be generated, a backlight unit configured to generate a flat light having a uniform brightness by using a lamp and a reflecting plate, and the incident light incident from the backlight unit in response to the control signal generated from the driving circuit unit. And a tape carrier package (TCP) for connecting the liquid crystal display panel and the drive IC included in the driving circuit unit to control the light transmitted through the pixel.

On the liquid crystal display panel, a plurality of data pads formed in parallel in a predetermined direction and a plurality of dummy pads formed in parallel in the same direction as the data pads are provided, and on the tape carrier package, A plurality of data lines are formed in parallel in the same direction as the data pads to be connected, and a plurality of dummy lines are formed in parallel in the same direction as the dummy pads to be connected to the dummy pads.

One or more first repair lines are formed on the data pads and the dummy pads provided on the liquid crystal display panel in a vertical direction, and the data lines and the dummy on the tape carrier package. One or more second repair lines are formed in the lines in the vertical direction. The first repair line is formed on the liquid crystal display panel through a metal deposition process, and the second repair line is formed on the tape carrier package using a conductor such as a copper conductor.

(Example)

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to FIGS. 3 to 5.

The novel liquid crystal display module of the present invention uses the repair pads formed in advance and dummy pads provided on TCP when the leads of the lead between the LCD panel and the drive IC are opened or shorted in the OLB process. A bypass path corresponding to the shorted lead may be formed. Therefore, such OLB defects can be repaired without performing the rework of removing and reattaching the attached TCP.

FIG. 3 shows the present invention when wiring between the panel data pads b1-b5 provided in the LCD panel 40 and the data output lines d1-d5 of the drive IC provided in the TCP 15A is opened. This is a diagram for showing a repair result by. Referring to FIG. 3, the LCD panel 40 includes a plurality of panel dummy pads a1-a4 and a plurality of panel data pads b1-b5, and the panel dummy pads a1-a4 are provided. A plurality of data output lines d1-1 connected to the redundant dummy pads c1-c4 provided in the TCP 15A, and the plurality of panel data pads b1-b5 are connected to the drive IC 10A. d5) respectively.

As shown in the figure, first and second repair lines 51 and 52 are formed at an upper end of the LCD panel 40 based on a connection point of leads between the LCD panel 40 and the drive IC 10A. At the bottom thereof, third and fourth repair lines 53 and 54 are formed. The first and second repair lines 51 and 52 cross the plurality of panel dummy pads a1-a4 and the plurality of panel data pads b1-b5 connected to the LCD panel 40 in a vertical direction. And third and fourth repair lines 53 and 54 are redundant dummy pads c1-c4 provided in TCP and a plurality of data output lines d1-d5 connected to the drive IC 10. It is formed across the vertical direction.

In FIG. 3, the repair lines 51, 52, 53, and 54 are formed at the upper and lower ends of the repair lines 51, 52, 53, and 54, respectively, based on the connection point of the leads between the LCD panel 40 and the drive IC 10A. The number is adjustable within design limits. There may be various methods for forming the repair lines 51, 52, 53, and 54, but based on the connection point of the leads between the LCD panel 40 and the drive IC 10A. As a result, the first and second repair lines 51 and 52 formed at an upper end thereof are formed on the LCD panel 40 through a metal deposition process or the like. The third and fourth repair lines 53 and 54 formed at a lower end thereof are formed on the TCP 15A based on the connection point of the leads between the LCD panel 40 and the drive IC 10A. It is formed using a copper conductor or the like.

First, when the wiring between any one of the panel data pad connected to the LCD panel 40 and any one of the data output lines connected to the drive IC 10 is opened, the repair process of the wiring is as follows. For example, when the wiring 91 between the panel data pad b4 and the data output line d4 is opened, the wiring 91 between the panel data pad b4 and the data output line d4 is opened. The open wiring 91 using second and fourth repair lines 52 and 54 formed at upper and lower ends, and dummy pads a4 and c4 connected between the repair lines 52 and 54. To form a bypass route corresponding to That is, the open wiring 91 existing between the contact points 71 and 74 may be formed between the contact points 72 and 73 existing on the repair lines 52 and 54 and between the contact points 72 and 73. The dummy pads a4 and c4 may be connected to each other by a bypass path formed by the connection. Therefore, the open wirings 91 can be connected to each other without performing the rework of removing and reattaching the attached TCP 15A as in the conventional method. In this case, since only one wiring is opened, the second and fourth repair lines 52 and 54 are used. However, the first and third repair lines 51 and 53 which are not used in FIG. 3 are redundant repair lines, and are used to repair open or short between wires generated at other points not shown in the drawing.

FIG. 4 shows a short circuit between the panel data pads b1-b5 of the LCD panel 40 and the data output lines d1-d5 of the drive IC 10A of the TCP 15A. , A view for showing a repair result according to the present invention. Referring to FIG. 4, the diagram shown in FIG. 4 has the same circuit configuration as that of FIG. 3 except for a point where an open and a short between leads are generated. Therefore, the description overlapping with the case of FIG. 3 will be omitted for the sake of brevity. As shown in FIG. 4, when the wiring between the panel data pads b1-b5 connected to the LCD panel 40 and the data output lines d1-d5 connected to the drive IC 10A is shorted, Repair process of wiring is as follows.

For example, when the wiring 92 between the panel data pads b3 and b4 and the data output lines d3 and d4 is shorted, the panel data pads b3 and b4 and the data output lines ( The shorted wiring using the first and second repair lines 51 and 52 and the third and fourth repair lines 53 and 54 formed at the upper and lower ends of the wiring 92 between d3 and d4. Form a bypass route corresponding to (92). Prior to forming the bypass path, the upper and lower ends of the shorted wiring 92 are opened (93, 94), respectively. In this manner, a panel repair tool that is conventionally used is used to open the shorted wiring 92. When the shorted wiring 92 is opened (93, 94), the first bypass path corresponding to the wiring between the panel data pad b3 and the data output line d3, the panel data pad b4 and the data output line Second bypass paths corresponding to the wirings between the lines d4 are respectively formed.

The first bypass path is formed via the contact points 81, 82, 83, and 84 using the first and third repair lines 51 and 53 and the dummy pads a3 and c3. The second bypass path is formed via the contact points 85, 86, 87, and 88 using the second and fourth repair lines 52 and 54 and the dummy pads a4 and c4. do. Therefore, the shorted wiring 92 can be repaired without performing the rework of removing and reattaching the attached TCP 15A as in the conventional method. At this time, in order to reduce the time delay caused by the delay of the data lines connected by the bypass paths shown in FIGS. 3 and 4, the repair lines 51, 52, 53, and 54 are RC values (that is, time constants τ). This small device is used, and the length of the bypass path is as short as possible.

FIG. 5 is a flowchart showing a procedure for repairing a failure caused in the wiring between the panel data pads b1-b5 and the data output lines d1-d5 of the drive IC as shown in FIGS. 3 and 4. to be. Referring to FIG. 5, in step S10, a repair line is formed. The repair lines are formed at the upper and lower ends thereof, respectively, based on the connection points of the wirings existing between the LCD panel 40 and the drive IC 10A. When the repair line formed at the upper end of the first repair line and the repair line formed at the lower end thereof are the second repair line based on the connection point of the wirings, the first repair line is the data provided in the LCD panel 40. The pads b1-b5 and the dummy pads a1-a4 are formed across the vertical direction, and the second repair line includes the dummy pads c1-c4 and the drive IC 10A provided in the TCP 15A. ) Are formed across the data output lines d1-d5 connected in the vertical direction. The number of first and second repair lines can be adjusted within the design range. In this case, there may be various methods for forming the repair lines, but for example, the first repair line may be formed through a metal deposition process on the LCD panel 40, and the second repair line may be formed. The repair line can be formed on the TCP 15A by using a copper conductor wire or the like.

Subsequently, in step S12, it is determined whether the connection between the LCD panel 40 and the drive IC 10A is opened. As a result of the determination, if the connection between the LCD panel 40 and the drive IC 10A is opened, the bypass line corresponding to the open lead is formed using the repair line and the dummy pads, and then the process proceeds to step S16. As a result of the determination in step S12, if the connection between the LCD panel 40 and the drive IC 10A is not opened, the procedure goes to step S16 without going through step S14.

In step S16, it is determined whether the connection between the LCD panel 40 and the drive IC 10A is shorted. As a result of the determination, if the connection between the LCD panel 40 and the drive IC 10A is shorted, the procedure goes to step S18 to open the top and bottom of the shorted point. Subsequently, in step S20, the procedure ends after forming a bypass path corresponding to the shorted lead using the repair line and the dummy pads. As a result of the discrimination in step S16, if the connection between the LCD panel 40 and the drive IC 10A is not shorted, the procedure ends.

As described above, the LCD module according to the present invention, when the OLB failure occurs, open or generated between the pads using the repair line and dummy pads without performing a rework to remove and then reattach the TCP attached Defects such as shots can be repaired. Therefore, it is possible to prevent secondary defects such as damage to TCP or inflow of foreign matters accompanied by the rework.

In the above, the configuration and operation of the circuit according to the present invention are shown in accordance with the above description and drawings, but this is merely described, for example, and various changes and modifications are possible without departing from the spirit of the present invention. .

According to the present invention as described above, it is possible to damage the TCP by solving the defects such as open or short generated between the pads without performing a rework to remove and then reattach the attached TCP when OLB failure occurs Secondary defects in which foreign matters and the like can be prevented.

Claims (3)

A plurality of data pads extending in a first direction and spaced apart from each other in a second direction perpendicular to the first direction to receive an image signal, and extending in the first direction and spaced apart from each other in the second direction And a plurality of dummy pads disposed adjacent to the data pads, and at least one first repair line extending in the second direction and insulated from and intersecting the data pads and the dummy pads. And a liquid crystal display panel configured to display an image using light in response to the image signal; And A tape carrier package attached to one side of the liquid crystal display panel and outputting the image signal to the liquid crystal display panel; The tape carrier package, A plurality of data output lines formed extending in the first direction, spaced apart from each other in the second direction, and electrically connected to data pads, respectively; A plurality of dummy lines formed extending in the first direction, spaced apart from each other in the second direction, positioned adjacent to the data output lines, and electrically connected to the data pads, respectively; And A liquid crystal capable of performing line repairs without performing a rework, wherein the liquid crystal device includes at least one second repair line extending in the second direction and insulated from and intersecting the data output lines and the dummy lines. Display module. The method of claim 1, The first repair line, A liquid crystal display module capable of line repair without performing a rework, characterized in that formed on the liquid crystal display panel through a metal deposition process. The method of claim 1, The second repair line, A liquid crystal display module capable of line repair without performing a rework, characterized in that formed on the tape carrier package using a copper conductor.

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