KR100693939B1 - Rotary kiln for producing lightweight aggregate using sludge from glass manufacturing process - Google Patents
Rotary kiln for producing lightweight aggregate using sludge from glass manufacturing process Download PDFInfo
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- KR100693939B1 KR100693939B1 KR1020050103698A KR20050103698A KR100693939B1 KR 100693939 B1 KR100693939 B1 KR 100693939B1 KR 1020050103698 A KR1020050103698 A KR 1020050103698A KR 20050103698 A KR20050103698 A KR 20050103698A KR 100693939 B1 KR100693939 B1 KR 100693939B1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/40—Arrangements of controlling or monitoring devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/02—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces
- F27B9/028—Multi-chamber type furnaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/36—Arrangements of heating devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/0025—Charging or loading melting furnaces with material in the solid state
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D2003/0034—Means for moving, conveying, transporting the charge in the furnace or in the charging facilities
- F27D2003/0062—Means for moving, conveying, transporting the charge in the furnace or in the charging facilities using devices for tilting or rocking the charge
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D2003/0085—Movement of the container or support of the charge in the furnace or in the charging facilities
- F27D2003/0089—Rotation about a horizontal or slightly inclined axis
- F27D2003/009—Oscillations about a horizontal axis; Rocking
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
Abstract
Description
도 1은 종래 로터리형 킬른의 구조를 보여주는 예시도.1 is an exemplary view showing the structure of a conventional rotary kiln.
도 2a 내지 도 2c는 종래 로터리형 킬른을 이용하여 제조된 경량소재의 전자현미경 사진.2a to 2c is an electron micrograph of a lightweight material manufactured using a conventional rotary kiln.
도 3a 내지 도 3b는 본 발명의 기술이 적용된 로터리형 킬른의 구조를 보여주는 정면도 및 평면도.3A to 3B are front and plan views showing the structure of a rotary kiln to which the technique of the present invention is applied.
도 4a 내지 도 4c는 본 발명의 기술이 적용된 로터리형 킬른을 이용하여 제조된 경량소재의 전자현미경 사진.Figures 4a to 4c is an electron micrograph of a lightweight material manufactured using a rotary kiln to which the technique of the present invention is applied.
도 5a 내지 도 5d는 경량소재의 미세구조를 보여주는 도면대용 사진. Figures 5a to 5d is a drawing substitute photo showing the microstructure of a lightweight material.
도 6a 내지 도 6e는 본 발명의 기술이 적용된 로터리형 킬른에 의해 제조된 경량소재의 온도구배에 따른 물성 및 내부 미세구조를 보여주는 사진6a to 6e is a photograph showing the physical properties and the internal microstructure according to the temperature gradient of a lightweight material manufactured by a rotary kiln to which the technique of the present invention is applied
※도면의 주요 부분에 대한 부호의 설명※※ Explanation of code for main part of drawing ※
10 : 호퍼 20 : 진동수단10: hopper 20: vibration means
30 : 구동모터 40 : 이송수단30: drive motor 40: transfer means
50 : 가열수단 51 : 발열체50: heating means 51: heating element
52 : 단열막 53 : 내열보드52: heat insulation film 53: heat resistant board
60 : 콘트롤장치 90 : 테이블60: control unit 90: table
본 발명은 유리연마 슬러지를 사용한 경량소재 제조용 로터리형 킬른에 관한 것으로서 보다 상세하게는 소정 온도 영역에 있어 각 영역별 온도의 컨트롤이 가능하도록 하여 경량소재의 유리화 및 내부기공의 컨트롤이 가능하도록 함과 온도 영역에 있어 각 영역별로 단열막을 설치하여 열손실을 최대로 방지하도록 한 유리연마 슬러지를 사용한 경량소재 제조용 로터리형 킬른에 관한 것이다.The present invention relates to a rotary kiln for manufacturing a lightweight material using glass polishing sludge, and more specifically, to control the temperature of each region in a predetermined temperature range to enable vitrification of light materials and control of internal pores. The present invention relates to a rotary kiln for manufacturing a lightweight material using glass polishing sludge in which a thermal insulation film is installed in each temperature zone to prevent heat loss.
종래의 로터리형 킬른은 첨부도면 도 1에 도시된 바와 같이 원료를 공급하는 호퍼(100)를 통하여 공급된 원료는 진동수단(200)에 의해 정렬되어 구동모터(300)와 연결되어 작동하는 이송수단(400)을 통과시 발열체(510)가 설치된 가열수단(500)에 의해 원료(유리연마 슬러지)가 가열되며, 상기 가열수단의 가열온도는 콘트롤장치(600)에 의해 조절되는 구조로 되어 발열체와 발열체 간에 단열막이 없어서 각 구간의 독립적인 온도 구배 설정이 불가능하였다. 따라서 경량소재를 제조함에 있어 단순히 소성 온도를 조절할 뿐이어서 작업 가능한 소성 온도 범위가 좁아 지며 내부기공 컨트롤이 매우 어렵다. In the conventional rotary kiln, as shown in FIG. 1, raw materials supplied through a
또한 원료가 유리연마 슬러지이기 때문에 경량소재 제조시 로터리 킬른 내부에서 유리연마 슬러지를 연화시켜야 하지만 소성 온도 범위가 좁으므로 로터리 킬른 내부 모든 구간에서 용융점이상의 온도로 소성할 경우 내부 벽면에 유리연마슬러지가 융착 되어 경량소재 제조에 어려움이 있다. In addition, since the raw material is glass polishing sludge, it is necessary to soften the glass polishing sludge inside the rotary kiln during the manufacture of lightweight materials. There is a difficulty in manufacturing a lightweight material.
상기 종래 로터리 킬른을 사용해 경량소재를 제조시 제조조건을 RPM : 27, 1st zone : 660℃, 2st zone : 700℃, 3st zone : 630℃이며 킬른 내에서 체류시간은 약 60초로 하였을 때 미세구조는 첨부도면 도 2a 내지 도 2c에 도시된 바와 같이 전자현미경으로 촬영되었다.When manufacturing lightweight materials using the conventional rotary kiln, manufacturing conditions are RPM: 27, 1st zone: 660 ° C, 2st zone: 700 ° C, 3st zone: 630 ° C, and the microstructure has a residence time of about 60 seconds. Attached drawings were taken with an electron microscope as shown in FIGS. 2A to 2C.
상기한 종래 로터리 킬른을 사용해 경량소재를 제조할 경우 내부벽면에 원료가 융착되는 것을 방지하기 위해 소성온도를 원료의 용융점 이하로 설정하기 때문에 양질의 경량소재를 제조할 수 없다.When manufacturing a lightweight material using the conventional rotary kiln it is not possible to manufacture a good quality lightweight material because the firing temperature is set below the melting point of the raw material in order to prevent the raw material is fused to the inner wall surface.
본 발명은 상기한 종래 문제점을 감안하여 안출한 것으로서 이의 목적은 소성 온도 영역에 있어 각 영역별 온도의 컨트롤이 가능하도록 하여 경량소재의 유리화 및 내부기공의 컨트롤이 가능하도록 함과 온도 영역에 있어 각 영역별로 단열막을 설치하여 열손실을 최대로 방지하도록 한 유리연마 슬러지를 사용한 경량소재 제조용 로터리형 킬른을 제공하는데 있다.The present invention has been made in view of the above-mentioned conventional problems, and its object is to enable the control of the temperature of each region in the firing temperature range, so that the vitrification of the lightweight material and the control of the internal pores are possible, It is to provide a rotary kiln for manufacturing lightweight materials using glass polishing sludge, which is installed to prevent heat loss by installing thermal insulation film for each area.
이러한 본 발명의 목적은 원료를 공급하는 호퍼를 통하여 공급된 원료는 진 동수단에 의해 정렬되어 구동모터와 연결되어 작동하는 이송수단을 통과시 가열수단에 의해 고열의 온도로 가열하는 가열수단이 콘트롤 장치와 연결 구성되어 이루어진 유리연마 슬러지를 사용한 경량소재 제조용 로터리형 킬른에 있어서, 상기 가열수단을 4구역으로 분리하며 분리된 구역별로 소정의 온도를 갖도록 구성되며, 상기 가열수단은 내열보드로 외부가 보호되도록 되어 있고 상기 구동모터와 연결되어 작동하는 이송수단을 통과시 가열수단에 의해 고열의 온도로 가열하는 가열수단이 설치된 테이블을 소정각도로 조절하는 각도조절수단을 더 포함하여 이루어진 것을 특징으로 하는 유리연마 슬러지를 사용한 경량소재 제조용 로터리형 킬른에 의하여 달성된다.The object of the present invention is that the heating means for heating to a high temperature by the heating means when the raw material supplied through the hopper for supplying the raw material is passed by the transfer means which is aligned by the vibration means and connected to the drive motor to operate the control In a rotary kiln for manufacturing a lightweight material using glass polishing sludge composed of a device, the heating means is divided into four zones and configured to have a predetermined temperature for each divided zone. It is characterized in that it further comprises an angle adjusting means for controlling the table is provided with a heating means for heating to a high temperature by the heating means when passing through the transfer means which is connected to the drive motor to operate at a predetermined angle. A rotary kiln for the production of lightweight materials using glass polishing sludge is achieved.
이하 본 발명의 바람직한 실시예를 첨부된 도면에 의거하여 상세히 설명하면 다음과 같다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
첨부도면 도 3a 내지 도 3b는 본 발명의 기술이 적용된 로터리형 킬른의 구조를 보여주는 정면도 및 평면도로써 이에 따르면 본 발명은 원료를 공급하는 호퍼(10)를 통하여 공급된 원료는 진동수단(20)에 의해 정렬되어 구동모터(30)와 연결되어 작동하는 이송수단(40)을 통과시 발열체(51)가 구비된 가열수단(50)에 의해 고열의 온도로 가열되며 상기 가열수단(50)은 콘트롤장치(60)와 연결 구성되어 이루어진 진다.3A to 3B are front and plan views showing the structure of a rotary kiln to which the technique of the present invention is applied. According to the present invention, the raw material supplied through the
상기 가열수단(50)은 내열보드(53)로 외부가 보호되도록 되어 있고 4구역으로 분리되며 분리된 구역별로 소정의 온도를 갖도록 구성되며, 상기 구동모터(30)와 연결되어 작동하는 이송수단(40)을 통과시 가열수단(50)에 의해 고열의 온도로 가열하는 가열수단(50)이 설치된 테이블(90)을 소정각도로 조절하는 각도조절수단(80)을 더 포함하여 이루어진 구조이다.The heating means 50 is protected to the outside by the heat-
한편, 상기 4구역으로 분리된 가열수단(50)의 1구역은 500-1000℃, 2구역은 510-1100℃, 제3구역은 500-1000℃, 4구역은 510-1100℃의 온도를 갖으며, 상기 각도조절수단에 의해 조절되는 테이블을 각도가 0.1-15°범위인 것이 바람직하다.On the other hand, the heating means 50 divided into four zones 1 zone 500-1000 ℃,
또한 상기 4구역으로 분리된 가열수단(50)의 각각의 구역과 구역 사이에는 단열막(52)이 설치되는 것이 바람직하며 그 이유는 열손실을 최대로 방지하도록 하기 위해서이다.In addition, it is preferable that a
상기와 같은 구조를 갖는 본 발명의 로터리형 킬른의 작용 효과를 설명하면 전원을 220V-60㎐, 온도 MAX 1400℃, 튜브형태 INCONEL, 튜브 회전속도 1~70 R.P.M, 기울기 0,1-15°, 가열수단규격은 25×200×650L Max. 50Kw, 구동모터는 200V×1HP×1/60의 조건 및 규격으로 제작된 본 발명의 로터리형 킬른을 이용하여 온도구배에 따른 물성을 측정하였다.Referring to the effect of the rotary kiln of the present invention having the structure as described above, the power supply 220V-60㎐, temperature MAX 1400 ℃, tube type INCONEL, tube rotation speed 1 ~ 70 RPM, tilt 0,1-15 °, Standard for heating means is 25 × 200 × 650L Max. 50Kw, the drive motor was measured for physical properties according to the temperature gradient using the rotary kiln of the present invention manufactured under the conditions and specifications of 200V × 1HP × 1/60.
상기 4구역으로 분리된 가열수단의 1구역은 500-1000℃, 2구역은 510-1100℃, 제3구역은 500-1000℃, 4구역은 510-1100℃의 온도를 갖으며, 튜브의 R.P.M은 5-70으로 하고 상기 각도조절수단에 의해 조절되는 테이블을 각도는 0.1-15°범위로 이에 따른 체류시간은 20~3000초로 하였을 때 첨부도면 도 4에 표현된 바와 같이 경량소재의 입자별 크기가 나타남을 알 수 있었으며, 상기 조건하에서 제조된 경량소재의 미세구조를 살펴보면 각각의 구간에서 연화, 발포 및 표면유리화 됨을 첨부도면 도 5와 같이 나타남을 알 수 있었다.Zone 1 of the heating means separated into the four zones have a temperature of 500-1000 ℃,
한편 온도구배에 따른 물성 및 내부 미세구조를 보여주기 위한 실험조건을 아래 표와 같이 설정하였다.On the other hand, the experimental conditions for showing the physical properties and internal microstructures according to the temperature gradient were set as shown in the table below.
상기 표1에서와 같이 온도 범위를 구분하였을 때 첨부도면 도 6에 도시된 바와 같이 나타남을 알 수 있었다.When the temperature range is divided as shown in Table 1, it can be seen that the drawings are shown as shown in FIG.
이와 같은 본 발명은 소정 온도 영역에 있어 각 영역별 온도의 컨트롤이 가능하도록 하여 경량소재의 유리화 및 내부기공의 컨트롤이 가능하도록 함과 온도 영역에 있어 각 영역별로 단열막을 설치하여 열손실을 최대로 방지하도록 하여 경량소재의 유리화 및 내부기공 컨트롤이 가능한 이점이 있다.The present invention enables the control of the temperature of each area in the predetermined temperature range to enable the vitrification of light material and the control of the internal pores and to install a heat insulation film for each area in the temperature range to maximize the heat loss. It is possible to prevent the vitrification of the lightweight material and the control of the internal pore.
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CN104931147A (en) * | 2015-05-08 | 2015-09-23 | 中冶长天国际工程有限责任公司 | Motor-driven type rotary kiln direct temperature measuring device |
Citations (3)
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JPH11169812A (en) | 1997-12-09 | 1999-06-29 | Ishikawajima Harima Heavy Ind Co Ltd | Thermal decomposition kiln and temperature distribution control method thereof |
JP2000171152A (en) | 1998-12-03 | 2000-06-23 | Takuma Co Ltd | Rotary kiln type drier for manufacturing waste derived fuel and operating method of same |
KR20010017060A (en) * | 1999-08-06 | 2001-03-05 | 장기종 | Rotary kiln incineration system |
-
2005
- 2005-11-01 KR KR1020050103698A patent/KR100693939B1/en not_active IP Right Cessation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11169812A (en) | 1997-12-09 | 1999-06-29 | Ishikawajima Harima Heavy Ind Co Ltd | Thermal decomposition kiln and temperature distribution control method thereof |
JP2000171152A (en) | 1998-12-03 | 2000-06-23 | Takuma Co Ltd | Rotary kiln type drier for manufacturing waste derived fuel and operating method of same |
KR20010017060A (en) * | 1999-08-06 | 2001-03-05 | 장기종 | Rotary kiln incineration system |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104931147A (en) * | 2015-05-08 | 2015-09-23 | 中冶长天国际工程有限责任公司 | Motor-driven type rotary kiln direct temperature measuring device |
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