KR100689985B1 - Specular surface manufacturing method of LED chip housing and thereof - Google Patents

Specular surface manufacturing method of LED chip housing and thereof Download PDF

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KR100689985B1
KR100689985B1 KR1020050065362A KR20050065362A KR100689985B1 KR 100689985 B1 KR100689985 B1 KR 100689985B1 KR 1020050065362 A KR1020050065362 A KR 1020050065362A KR 20050065362 A KR20050065362 A KR 20050065362A KR 100689985 B1 KR100689985 B1 KR 100689985B1
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led chip
chip housing
housing
reflective surface
processing method
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KR20050081897A (en
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박교양
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박교양
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Abstract

본 발명은 LED칩 하우징과 이 LED칩 하우징의 반사면 가공방법에 관한 것이다.The present invention relates to an LED chip housing and a reflective surface processing method of the LED chip housing.

이 LED칩 하우징은 사각틀체(10)와, 이 사각틀체(10)의 내측에 원형으로 요입된 요입공간(20)과, 상기 요입공간 양측에 형성된 개구부(30)로 이루어진 LED칩 하우징의 개구부(30)을 제외한 나머지 바닥(22)과 주벽(24)에 걸쳐 반사면(A)을 형성하여서 되며, 이 LED칩 하우징의 반사면 가공방법은, LED칩 고정용 요입공간을 갖는 LED칩 하우징을 제조하는 단계;및 상기 제조된 LED칩 하우징에 연마팁 혹은 LED칩 하우징을 회전시켜 상기 LED칩 하우징의 요입공간 내벽과 바닥에 반사면을 형성하는 단계를 포함한다.The LED chip housing includes an opening of the LED chip housing including a rectangular frame body 10, a concave concave space 20 circularly concave inside the rectangular frame body 10, and openings 30 formed on both sides of the concave space. The reflective surface A is formed over the remaining bottom 22 and the circumferential wall 24 except for 30), and the reflective surface processing method of the LED chip housing manufactures an LED chip housing having a recessed space for fixing the LED chip. And rotating the polishing tip or the LED chip housing to the manufactured LED chip housing to form reflective surfaces on the inner wall and the bottom of the recessed space of the LED chip housing.

본 발명은 빛 반사가 발생되므로서 LED칩의 열화를 방지하며 조도가 향상된 LED칩 하우징을 제공한다.The present invention prevents deterioration of the LED chip by reflecting light and provides an LED chip housing with improved illumination.

LED칩, 하우징. LED chip, housing.

Description

LED칩 하우징과 이 LED칩 하우징의 반사면 가공방법{Specular surface manufacturing method of LED chip housing and thereof}LED chip housing and reflective surface processing method of the LED chip housing

도 1은 본 발명 LED 칩의 구조를 나타내는 사시도이고,1 is a perspective view showing the structure of the LED chip of the present invention,

도 2는 본 발명 LED 칩의 설치상태 단면도이고,Figure 2 is a cross-sectional view of the installation state of the LED chip of the present invention,

도 3은 본 발명 LED칩 하우징의 가공방법을 설명하기 위한 개략 단면도이다.3 is a schematic cross-sectional view for explaining a processing method of the LED chip housing of the present invention.

※ 도면의 주요 부분에 대한 부호의 설명※ Explanation of codes for main parts of drawing

1:하우징, 2:드릴팁, 3:드릴척, 4:LED칩, 10:사각틀체, 20:요입공간,1: housing, 2: drill tip, 3: drill chuck, 4: LED chip, 10: square frame, 20: recessed space,

22:바닥, 24:주벽, 30:개구부,22: floor, 24: circumference, 30: openings,

본 발명은 LED칩 하우징과 이 LED칩 하우징의 반사면 가공방법에 관한 것이다.The present invention relates to an LED chip housing and a reflective surface processing method of the LED chip housing.

일반적으로 LCD 액정판을 구성하기 위하여 다수 LED들을 배치하는 경우 LED칩 하우징을 이용하여 배치하게 된다.In general, in the case of arranging a plurality of LEDs to form an LCD liquid crystal panel, they are arranged using an LED chip housing.

혹은 할로겐 램프와 같은 인기있는 조명기구들의 경우 에너지 소모가 적고 수명이 길며,다양한 조명효과를 얻기에 유리한 LED집합체가 조명용 램프로 사용된 다.Popular lighting fixtures, such as halogen lamps, have low energy consumption, long lifespan, and LED assemblies, which are advantageous for obtaining various lighting effects, are used as lighting lamps.

이러한 경우에 있어서 LED의 배치상의 문제점은 발산되는 열의 처리방법이며, 이를 위하여 구멍을 형성하여 공기 냉각을 하게 되며, 반사율이 높은 하우징재료를 채택하게 된다.In this case, the problem of the arrangement of the LED is a method of treating the heat dissipated. For this purpose, a hole is formed to cool the air, and a housing material having high reflectance is adopted.

그러나, 이러한 냉각구조와 반사율을 갖는 LED칩 하우징이라 하더라도 LED를 집적한 조명기구나 액정판에 있어서 보다 효과적인 응용이 이루어지려면 발광시의 열처리와 조도의 개선이 필요로 된다.However, even in an LED chip housing having such a cooling structure and reflectance, heat treatment and improvement of illuminance at the time of light emission are required to achieve more effective application in a light fixture or a liquid crystal panel in which LEDs are integrated.

본 발명은 이러한 필요성을 감안하여 LED칩 배치상태에서 발광된 빛이 효과적으로 반사가 이루어져 빛 반사효과를 증대시키므로서 조도가 개선되게 함과 동시에 그에 따라 발광되는 열 역시 반사되어 LED칩의 열화를 방지한 LED칩 하우징을 제공하는 데에 그 목적이 있다.In view of the above necessity, the present invention effectively reflects the light emitted in the LED chip arrangement state, thereby increasing the light reflection effect and improving the illuminance, thereby simultaneously reflecting the heat emitted to prevent the degradation of the LED chip. The purpose is to provide an LED chip housing.

아울러 본 발명은 이러한 LED칩 하우징에 반사면을 제공함에 있어 그 요입공간상의 바닥과 측벽을 기계적 연마로서 반사면이 가공되도록 한 가공방법을 제공하는 데에도 그 목적이 있다.In addition, an object of the present invention is to provide a processing method in which the reflective surface is processed by mechanical polishing the bottom and sidewalls of the recessed space in providing the reflective surface to the LED chip housing.

상기한 목적을 달성하기 위한 본 발명 LED칩 하우징의 반사면 가공방법은,Reflective surface processing method of the LED chip housing of the present invention for achieving the above object,

LED칩 고정용 요입공간을 갖는 LED칩 하우징을 제조하는 단계;및 제조된 LED칩 하우징에 연마팁을 회전/연마하여 요입공간 내벽과 바닥에 반사면이 형성되는 단계로 이루어진다.A method of manufacturing an LED chip housing having a concave space for fixing an LED chip; and forming a reflective surface on the inner wall and the bottom of the concave space by rotating / polishing a polishing tip on the manufactured LED chip housing.

상기한 목적을 달성하기 위한 본 발명 LED칩 하우징은 LED칩이 배치되는 요입공간 바닥 및 그 내벽 전체에 걸쳐 반사면(A)을 형성함이 바람직하다.The LED chip housing of the present invention for achieving the above object is preferably to form a reflective surface (A) over the bottom and the inner wall of the recessed space in which the LED chip is disposed.

상기한 목적을 달성하기 위한 본 발명 LED칩 하우징은,The present invention LED chip housing for achieving the above object,

사각틀체와, 상기 사각틀체의 내측에 원형으로 요입된 요입공간과, 상기 요입공간 양측에 복수 형성된 개구부으로 이루어진 LED칩 하우징의 개구부을 제외한 나머지 요입공간 바닥과 주벽에 걸쳐 반사면을 형성하는 특징을 갖는다.A reflective surface is formed on the bottom and the main wall of the remaining recessed space except for the opening of the LED chip housing, which is formed of a rectangular frame body, a recessed space circularly recessed inside the rectangular frame body, and a plurality of openings formed at both sides of the recessed space. .

이하 본 발명의 바람직한 실시예를 첨부 도면에 의거 구체적으로 설명하면 다음과 같다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

첨부 도면중 도 1은 본 발명 LED 칩의 구조를 나타내는 사시도이고, 도 2는 본 발명 LED 칩의 설치상태 단면도이다.1 is a perspective view showing the structure of the LED chip of the present invention, Figure 2 is a cross-sectional view of the installation state of the LED chip of the present invention.

상기 도면에 따르는 본 발명 LED칩 하우징(1)은,The LED chip housing 1 of the present invention according to the drawings,

사각틀체(10)와, 상기 사각틀체(10)의 내측에 원형으로 요입된 요입공간(20)과, 상기 요입공간 양측에 형성된 개구부(30)로 이루어지며, LED칩 하우징의 개구부(30)을 제외한 나머지 바닥(22)과 주벽(24)에 걸쳐 반사면(A)을 형성하여서 된다. 이때 상기한 주벽(24)은 소정각도로 경사면을 이룸이 바람직하다.A rectangular frame body 10, a concave concave space 20 is formed in the interior of the rectangular frame 10, and the opening 30 formed on both sides of the concave space, the opening 30 of the LED chip housing The reflective surface A may be formed over the remaining bottom 22 and the circumferential wall 24. At this time, the circumferential wall 24 preferably forms an inclined surface at a predetermined angle.

상기 개구부(30)는 그 저부 양측으로 다시 인출공(12)를 형성하여 LED칩의 전원라인이 인출되게 하며, 상기한 사각틀체(10)는 하우징(1)의 설계변경에 의하여 여러가지 변형된 형태가 가능하다.The opening 30 forms a drawing hole 12 at both sides of the bottom part to draw the power line of the LED chip, and the rectangular frame body 10 is modified in various ways by the design change of the housing 1. Is possible.

본 발명 LED칩과의 조립은 요입공간(20)의 바닥(22)중심부에 LED칩(4)이 배치되므로서 완성된다.The assembly with the LED chip of the present invention is completed by placing the LED chip 4 at the center of the bottom 22 of the concave space 20.

첨부 도면중 도 3은 본 발명 LED칩의 가공방법을 설명하기 위한 개략 단면도이다.3 is a schematic cross-sectional view for explaining the processing method of the LED chip of the present invention.

상기 도면에 따라 본 발명의 가공방법을 설명하면 다음과 같다.Referring to the processing method of the present invention according to the drawings as follows.

〈1공정〉<1 step>

LED칩 고정용 요입공간(20)을 갖는 LED칩 하우징(1)을 제조한다.An LED chip housing 1 having an LED chip fixing recess 20 is manufactured.

상기 제조된 LED칩 하우징(1)은 사각틀체(10)와, 상기 사각틀체(10)의 내측에 원형으로 요입된 요입공간(20)과, 상기 요입공간 양측에 형성된 개구부(30)로 이루어진다.The manufactured LED chip housing 1 includes a rectangular frame body 10, a concave concavity space 20 recessed in a circular shape inside the rectangular frame body 10, and openings 30 formed at both sides of the concave space.

상기 개구부(30)는 그 저부 양측으로 인출공(12)를 형성하여 LED칩의 전원라인이 인출되게 하며, 상기한 사각틀체(10)는 하우징(1)의 설여서 된다.The opening 30 forms a drawing hole 12 at both sides of the bottom thereof to draw the power line of the LED chip, and the rectangular frame body 10 is set in the housing 1.

〈2공정〉<2 step>

제조된 LED칩 하우징(1)을 받침대위에 일시 고정한 상태에서 연마팁(2)을 장착한 회전드릴(3)로서 상기 LED칩 하우징(1)의 요입공간(10)을 회전/연마하여 요입공간(20) 내벽(24)과 바닥(22)에 반사면(A)을 형성한다.In the state where the LED chip housing 1 is temporarily fixed on the pedestal, the rotary drill 3 equipped with the polishing tip 2 is rotated and polished in the concave space 10 of the LED chip housing 1 so that the concave space ( 20) The reflection surface A is formed in the inner wall 24 and the bottom 22. As shown in FIG.

한편, 본 발명의 상기 LED칩 하우징(1)의 반사면 연마공정에 있어서 연마팁(2)을 회전시키지 아니하고 고정된 상태에서 LED칩 하우징(1)을 회전시켜 반사면을 가공함이 가능하며, 연마팁(2)의 회전과 동시에 LED칩 하우징(1)도 회전시켜 반사면을 가공할 수 있다.Meanwhile, in the reflective surface polishing process of the LED chip housing 1 of the present invention, the reflective surface may be processed by rotating the LED chip housing 1 in a fixed state without rotating the polishing tip 2. At the same time as the polishing tip 2 rotates, the LED chip housing 1 can also be rotated to process the reflective surface.

특히, 이와 같은 반사면이 형성된 하우징(1)은 LED칩(4)이 고정되는 요입공간(20)의 주벽(24)이 소정각도로 경사지고 여기에서 회전/연마되는 연마팁(2)도 이 에 대응하여 경사면을 형성한다.In particular, the housing 1 having such a reflective surface has a polishing tip 2 in which the main wall 24 of the recessed space 20 to which the LED chip 4 is fixed is inclined at a predetermined angle and rotated / polished therein. Correspondingly, the inclined surface is formed.

이러한 본 발명의 실시예는 본 발명의 하우징내 요입공간을 기계적 연마로서 반사면을 연마하는 모든 방법이 속한다고 할 것이다.This embodiment of the present invention will belong to all methods of polishing the reflective surface by mechanical polishing the concave space in the housing of the present invention.

종래에는 하우징의 제조가 마무리된 상태에서 도금하여 LED칩 하우징을 LCD액정의 부품으로 사용하여 어느 정도의 광택을 기대하였으나, 본 발명과 같이 반사명을 기 가공 처리한 하우징을 도금하여 사용하는 경우 하우징의 반사율은 거울면과 같이 반사율이 현격한 차이를 가지며, 그로 인해 액정판 혹은 조명기구의 광량은 물론 조도 및 열화가 크게 개선된다.Conventionally, although a certain degree of gloss was expected by using the LED chip housing as a part of LCD liquid crystal by plating in the state of manufacturing of the housing, the housing in which the reflective name is machined is plated as in the present invention. The reflectivity of the reflectance has a marked difference in the reflectance as in the mirror surface, and as a result, the amount of light of the liquid crystal panel or the lighting fixture, as well as illuminance and deterioration are greatly improved.

이와 같이 이루어진 본 발명 LED칩 하우징은 종래 LED칩 하우징에 설치된 LED칩이 갖는 무 반사 구조의 칩하우징에서 발생되던 과열 및 광량 부족의 문제점을 개선하여 LED칩을 통한 발광이 바닥면은 물론 주벽전체에서 반사되게 하므로서 LED칩을 통한 광량이 고유의 발광량외에 반사광까지 포함되므로서 광량의 증대효과를 가지며, 발광시의 열을 역시 반사시켜 LED칩의 열화를 방지하게 되는 효과를 갖는다.The LED chip housing of the present invention made as described above improves the problems of overheating and lack of light generated in the chip housing of the non-reflective structure of the LED chip installed in the LED chip housing. By reflecting, the amount of light through the LED chip includes reflected light in addition to the inherent amount of light, thereby increasing the amount of light, and also reflecting heat during light emission, thereby preventing deterioration of the LED chip.

Claims (6)

삭제delete LED칩 하우징에 있어서,In the LED chip housing, 사각틀체(10)와, 상기 사각틀체(10)의 내측에 원형으로 요입되면서 바닥(22) 및 그 내벽(24) 전체에 걸쳐 반사면(A)을 형성한 요입공간(20)을 형성하며, 이 요입공간(20) 양측에 개구부(30)를 형성하는 것을 특징으로 하는 LED칩 하우징.A rectangular frame body 10 and a recessed space 20 having a reflective surface A formed on the bottom 22 and the entire inner wall 24 of the rectangular frame body 10 while being circularly recessed are formed. The LED chip housing, characterized in that the opening 30 is formed on both sides of the concave space (20). 삭제delete LED칩 하우징의 반사면 가공방법에 있어서,In the reflective surface processing method of the LED chip housing, LED칩 고정용 요입공간(20)을 갖는 LED칩 하우징(1)을 제조하는 단계; 및Manufacturing an LED chip housing 1 having an LED chip fixing recess 20; And 상기 LED칩 하우징(1)의 요입공간(20)을 회전/연마하여 요입공간(20) 내벽(24)과 바닥(22)에 반사면(A)이 형성되는 단계를 포함하는 LED칩 하우징의 반사면 가공방법.Half of the LED chip housing comprising the step of forming the reflective surface A on the inner wall 24 and the bottom 22 of the recessed space 20 by rotating / polishing the recessed space 20 of the LED chip housing 1 Slope processing method. 제 4항에 있어서,The method of claim 4, wherein 상기 연마팁(2)을 고정한 상태에서 LED칩 하우징(1)을 회전시켜 반사면(A)을 형성하는 것을 특징으로 하는 반사면 가공방법.Reflecting surface processing method characterized in that to form a reflecting surface (A) by rotating the LED chip housing (1) in the fixed state of the polishing tip (2). 제 4항에 있어서,The method of claim 4, wherein 상기 연마팁(2)을 회전하게 함과 동시에 LED칩 하우징(1) 역시 회전시켜 반사면(A)을 형성하는 것을 특징으로 하는 반사면 가공방법.Reflective surface processing method, characterized in that to rotate the polishing tip (2) and at the same time to rotate the LED chip housing (1) to form a reflective surface (A).
KR1020050065362A 2005-07-19 2005-07-19 Specular surface manufacturing method of LED chip housing and thereof KR100689985B1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0945965A (en) * 1995-07-26 1997-02-14 Nichia Chem Ind Ltd Ceramic led package and manufacture thereof
JP2000269551A (en) 1999-03-18 2000-09-29 Rohm Co Ltd Chip-type light emitting device
KR20030048805A (en) * 2001-12-13 2003-06-25 엘지이노텍 주식회사 Led chip structure for increasing a light efficiency
KR20030053853A (en) * 2001-12-24 2003-07-02 삼성전기주식회사 Light emission diode package
KR20050061909A (en) * 2003-12-19 2005-06-23 주식회사 코스텍시스 A led module for electric news tape

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0945965A (en) * 1995-07-26 1997-02-14 Nichia Chem Ind Ltd Ceramic led package and manufacture thereof
JP2000269551A (en) 1999-03-18 2000-09-29 Rohm Co Ltd Chip-type light emitting device
KR20030048805A (en) * 2001-12-13 2003-06-25 엘지이노텍 주식회사 Led chip structure for increasing a light efficiency
KR20030053853A (en) * 2001-12-24 2003-07-02 삼성전기주식회사 Light emission diode package
KR20050061909A (en) * 2003-12-19 2005-06-23 주식회사 코스텍시스 A led module for electric news tape

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