KR100588181B1 - insulation panel equipment for building construction - Google Patents

Abstract

The present invention relates to a device for manufacturing a heat insulating plate for building, and more particularly, to a device for manufacturing a heat insulating plate that is attached to the inner and outer walls of the building or the inner wall surface in contact with the outside air to achieve insulation, condensation prevention and noise blocking.

The present invention is generally uniform and uniform insulation layer by applying a reinforcing mesh fabric and mortar on the surface of the foam insulation board such as bead method board (styrofoam board), extruded board (iso pink), urethane foam board, which is light and excellent sound insulation A first plate feeder for transferring the insulation plate and reinforcing mesh fabric to the front, a mortar spreader for applying mortar to a predetermined thickness, and a second plate feeder for drying and transferring the applied mortar with cold air; It relates to a mortar hot air dryer for completely drying and curing the moisture of the mortar and a sheet insulation device for building construction comprising a plate conveyer for conveying the plate to the hot air dryer.

Description

Insulation panel equipment for building construction

1-a plan view of the invention.

2-partial front view of the present invention;

3 is a partial cross-sectional view of the mortar coating machine in the present invention.

Figure 4-Side view of the mortar mixing box in the present invention.

5-Longitudinal cross-sectional view of a mortar mixing box in the present invention.

6 is a schematic cross-sectional view of a hot air dryer in the present invention.

7 is a plan view of a hot air dryer and a plate conveying machine in the present invention.

8 is a schematic cross-sectional view of the rear end of the hot air dryer and the sheet conveying machine in the present invention.

9 is a cross-sectional view of an operation state of the plate conveying machine in the present invention.

Fig. 10 is a plan view of a sheet feed direction converter in the present invention.

11 is a cross-sectional view of the operating state immediately after the plate is transferred onto the plate feed direction converter according to the present invention.

12 is a cross-sectional view illustrating an operation state in which the moving roller is raised to move the sheet conveyed on the sheet conveying direction converter to the hot air dryer.

13 is a cross-sectional view of a heat insulating plate reinforced on one surface with mortar according to the present invention.

14 is a sectional view of a heat insulating plate having the face reinforced with mortar according to the present invention;

The present invention relates to an apparatus for manufacturing a building insulation board.

In particular, the insulation board manufactured according to the present invention is attached to the inner and outer walls of the building or the inner wall of the room in contact with the outside air to prevent heat insulation and condensation, and to block noise by attaching it to the inner wall of a place where a lot of noise occurs such as a toilet. It is related with the building insulation board manufacturing apparatus which has an effect simultaneously.

In residential high-rise buildings and commercial buildings, such as apartments, it can be seen to install the insulation for insulation and sound insulation prior to the construction of the finishing materials such as wallpaper, tile attachment, paint painting.

There are various methods for the construction of insulation to prevent noise and prevent insulation condensation between concrete walls and interior and exterior materials.

The most representative method is a method of constructing a filling insulation material which forms a space part at a predetermined distance from the wall surface, and then fills the gel-like insulation material. Also, a space part is formed between the wall surface and the interior material, and thus a bead method board (styrofoam) is formed. There is a method of constructing an insulation board insert insulation material that inserts a plate-shaped insulation board such as extruded board (iso pink) and urethane foam to block noise and insulate. Also, a bead method board (styrofoam) and extruded board (iso pink ), And insulation boards such as urethane foam, and interior interior materials are attached on it to see the insulation and noise blocking construction methods.

The present invention insulates and noises the walls with foamed thermal insulation boards such as styrofoam boards, extruded boards and urethane boards on the surface of the walls. It is related with the manufacturing apparatus of the heat insulation board material used.

Generally, insulation board materials such as bead method board (styrofoam), extruded board (iso pink), urethane foam, etc. have excellent insulation and sound insulation, but they have low strength against bending, and the surface is easily broken, especially adhesiveness It is difficult to attach it directly to the wall, and also it is impossible to directly attach interior materials such as wallpaper or tiles or to paint paints on it.

Therefore, the heat insulating plate can be seen to reinforce the surface and to increase the adhesion (adhesiveness), after applying mortar to the heat insulating plate, it is used as a heat insulating plate. Reinforced insulation board which reinforces insulation board by applying reinforcing material such as mortar on the insulation board is manufactured by man-made by hand one by one, production cost is high, product uniformity is lowered, uniform work process Since it is not made, it can be seen that the homogeneity and firmness of the product are inferior, such as mortar or the like applied on the heat insulating plate easily falls off by the impact lamp.

The present invention is to automatically provide a mortar on the foam insulation board, and to provide a device for manufacturing a building insulation board to enable the uniformity of the product, the quality of the product and the mass production of the product by automating the process of drying the applied mortar It was created.

The present invention relates to an apparatus for manufacturing a building insulation board material for automatically and uniformly manufacturing a building insulation plate made by applying mortar on a foam insulation board, such as styrofoam board, extrusion board, urethane foam board, etc. It is possible to mass-produce the insulation board to be manufactured automatically, and to mass-produce uniform and high quality insulation board.

Particularly, the present invention automatically adjusts and applies the surface reinforcement mortar to a predetermined thickness on the insulation board, and after applying the applied mortar to room temperature cold wind drying, by applying a heat drying furnace to go through the hot air drying process, the mortar to be applied on the insulation board material is short time Cold and hot air drying process to be dried and cured at the same time.

The present invention has a predetermined thickness on the first plate transfer machine 21 for conveying the foamed heat insulating plate 11 and the mesh fabric 12 for reinforcing the heat insulating plate together with the heat insulating plate 11 and the mesh fabric 12. Mortar coating machine (31) for applying the mortar 13, the second plate feeder (51) for conveying and drying the applied mortar at room temperature, a hot air dryer (61) and hot air dryer (61) for hot air drying the mortar It is composed of a heat insulating plate conveyer 71 for conveying the heat insulating plate passed through again to the hot air dryer 61, and has a support frame 22 for supporting the first plate conveyer 21 and a plurality of belt lines 23 on the upper surface thereof. Each of the belt lines 23 is coupled to the front and rear drive rollers 24 and 25 and is driven, and the front drive roller 24 has a configuration that is connected to the motor 26 by a chain. Like the first plate feeder 21, the two plate feeders 51 are provided with a plurality of belt lines 23 on the upper surface of the support frame 22. The belt line 23 is coupled to the front and rear rollers 54 and 55 driven by a motor and a chain, and in particular, is configured to have a plurality of blowers 57 above the belt line 23. The mortar spreader 31 positioned between the plate feeder 21 and the second plate feeder 51 has a plurality of drive rollers 33 connected together in a chain above the frame 32 to drive in one direction. It has a mortar mixing box 34 for discharging mortar in the center, the mortar mixing box 34 has a mortar conveying roller 35 and the mortar blocking roller 36 for discharging mortar in the lower discharge port, the mortar conveying The roller 35 is connected to the motor 26 fixed to the mortar mixing box 34 by a chain, and the mortar blocking roller 36 is connected to the piston cylinder 38 and the link 39 by the mortar conveying roller 35. When contacted with the mortar to block the transfer, the mortar mixing box 34 is attached to both sides The screw bracket 41 of the reducer below the frame 32 is rotatably coupled to the supporting bracket 34A to move the mortar mixing box 34 up and down to adjust its height, and to support the mortar mixing box support bracket ( 34A) is a movement guide shaft 43 for guiding the movement up and down is fixed to the frame 32, the plate pressing roller for forcibly transporting the plate by pressing the plate 11 is injected in front of the frame 32 upper surface And a first and second scrapers 46A and 46B having a predetermined thickness of the applied mortar on the upper surface rear of the frame 32, and having the first and second scrapers 46A and 46B. ) Is fixed to the scraper support which is movable up and down by the screw shaft 41, the scraper support 48 has a left and right vertical support 49 for guiding the movement up and down, and the first, second Two scrapers 46A and 46B are provided on the scraper support 48, respectively. It is fixed to the scraper support 48 by the respective center rotation support shaft 46 that can adjust the height, the hot air dryer 61 has a two-layer upper and lower hot air drying chamber (62A, 62B), The upper and lower hot air drying chambers 62A and 62B have a plurality of upper driving rollers 63A and a plurality of lower driving rollers 63B which are connected to each other by a chain and integrally driven, and the upper and lower hot air drying chambers 62A and 62B. There are a plurality of heaters 64 using oil, gas or electricity in the inside, and the lower drying chamber 62B has a conveying belt line 66 for moving the plate to the plate conveyer 71, and the hot air dryer 61. The plate conveyer 71 located at the rear end has left and right vertical support pillars 73 on the upper surface of the frame 32, and has up and down drive shafts 74A and 74B above and below the left and right vertical pillars. (74B) The upper and lower chain scrockets 75A and 75B at both ends and thereby It has a left and right chain 76, a pedestal 78 having a plurality of wheels 77 is fixed to the chain 76, the motor 79 for driving it to the lower drive shaft 74B is connected by a chain, It is configured to have a plate transfer piston cylinder 80 above the frame.

In the above, when the second plate feeder 51 and the hot air dryer 61 are not arranged in a straight line and are arranged in a right angle with each other, the second plate feeder 51 and the hot air dryer 61 are transferred between the second plate feeder 51 and the hot air dryer 61. It has a plate transfer direction converter 81 for changing the transfer direction of the plate.

The plate feed direction converter 81 has a front and rear drive rollers 84A and 84B for driving the plurality of belt lines 83 on the upper surface of the frame 82, and between the plurality of belt lines 83. It has a plurality of feed rollers 85 for driving in the direction orthogonal to the driving direction, the frame 86 for supporting the plurality of feed rollers 85 is attached to a plurality of piston cylinder (87) to arbitrarily up and down the height It is to be adjustable, and to have a plate support wall (88).

Looking at the present invention having such a configuration in more detail and at the same time describe the operation as follows.

The present invention is to produce a heat-insulating plate material by strengthening the surface by applying a mesh fabric and mortar on the surface of the foam board excellent in insulation and sound insulation, such as styrofoam board, extrusion press, urethane foam board, as described above, The foam board and the mesh fabric 12 are placed on the plate feeder 21, and the first plate feeder 21 is operated to transfer the plate 11 and the mesh fabric 12 to the mortar spreader 31.

The first plate feeder 21 has a front drive roller 24 driven by a motor 26 and a chain, and the rear drive roller 25 opposite to the front drive roller 24 has a plurality of belt lines 23. When the plate member 11 is placed on the belt line 23 by connecting to each other, the plate member 11 is transferred to the mortar spreader 31 by driving the belt line 23.

Mortar spreader 31 has a plurality of drive rollers 33 chained to each other to be driven in one direction on the frame 32, the mortar mixing box 34 is located on the drive rollers 33 drive rollers 33 The mortar 31 having a predetermined thickness (about 2 to 3 mm) is coated on the plate 11 to be transported on the sheet.

The mortar discharge roller below the mortar mixing box 34 has a mortar conveying roller 35 for uniformly discharging mortar in the mortar mixing box 34, and the mortar conveying roller 35 is attached to the mortar mixing box 34. Driven by the motor 37 and the chain, the mortar outlet roller is provided with a mortar blocking roller 36 to stop the discharge of mortar together with the mortar conveying roller 35 to block the discharge of mortar or discharge the amount of mortar Will be adjusted.

The mortar blocking roller 36 is connected to each other by a piston cylinder 38 and a link 39 attached to the mortar mixing box 34 so that the mortar conveying roller 35 changes in accordance with the length of the piston of the piston cylinder 38. The interval between and is controlled to control the mortar discharge and block the mortar discharge.

In this way, the mortar mixing box 34 for discharging mortar can be arbitrarily adjusted by the screw shaft 41 of the reduction gear 40 installed below the frame 32 with the support brackets 34A attached to both sides thereof. .

That is, when the plate 11 to be thick is to be worked up by lifting the mortar mixing box 34 with the screw shaft 41 to widen the distance between the drive roller 33 and the mortar mixing box 34, When the thinner 11 is rotated oppositely, the gap between the mortar mixing box 34 and the driving roller 33 is narrowly adjusted by rotating the screw shaft 41 reversely.

In addition, it has a plate pressing roller 45 for forcibly conveying the plate by pressing the plate 11 to be transferred to the upper front surface of the mortar spreader 31, the plate pressing roller 45 is height adjustment to adjust the height arbitrarily You have a handle.

In addition, on the upper rear surface of the mortar applicator 31, the first and second scrapers 46A and 46B which evenly spread the thickness and the surface of the mortar applied from the mortar mixing box 34 are positioned. The first and second scrapers 46A and 46B are capable of arbitrarily adjusting their height when the scraper support 48 for supporting them is coupled to the screw shaft 47 to operate the screw shaft 47. The first and second scrapers 46A and 46B can be rotated by the shaft supporting the first and second scrapers 46A and 46B, and the first and second scrapers have a structure that can independently adjust their height.

The plate material 11 having the mortar 13 coated on the surface with a predetermined thickness passing through the mortar spreader 31 is transferred to the second plate feeder 51 by the upper blower 57 to provide moisture to the mortar. Will be evaporated off.

The blower adds cold air at room temperature to the mortar to dry the moisture contained in the mortar into cold air at room temperature.

The second plate feeder 51 rotates a plurality of belt lines 53 surrounding the front and rear drive rollers 54 and 55 like the first plate feeder 21, and rotates the plate 11 placed thereon. Will be transferred.

The hot air dryer 61 includes two upper and lower hot air drying chambers 62A and 62B, and a plurality of upper rollers 63A which are connected to each other in a chain and integrally connected to each of the upper and lower hot air drying chambers 62A and 62B. It has a plurality of downward rollers (63B), the inside of the upper and lower hot air drying chamber (62A, 62B) completely removes the moisture of the mortar applied to the plate material generated by hot air from a plurality of heaters 64 using oil, gas, or electricity. Removal to harden the mortar.

The upper rollers 63A and the lower rollers 63B of the upper and lower hot air drying chambers 62A and 62B are rotated in opposite directions to each other, so that the plate enters the lower hot air drying chamber 62B and the upper hot air drying chamber 62A. It is discharged through, the end of the hot air dryer 61 has a plate conveying machine 71 for lifting the plate material 11 is transferred from the downward hot air drying chamber 62B and conveyed to the upper hot air drying chamber 62A.

The plate conveyer 71 has vertical support pillars 73 on both the left and right sides of the frame 72, and vertical drive shafts 74A and 74B are installed on the left and right vertical support pillars 73 and the vertical drive shafts ( The chain sprockets 75A and 75B fastened to the ends of the 74A and 74B are rotated by the rotation of the vertical drive shafts 74A and 74B to drive the chain 76 fastened thereto.

A plurality of pedestals 78 are fixed to the chain 76 driven by the upper and lower chain sprockets 75A and 75B so that the chain 76 is rotated upward and downward along with the chain 76.

Therefore, the plate 11 conveyed from the downward hot air drying chamber 62B of the hot air dryer 61 transfers the plate 11 onto the pedestal 78 by the connecting belt line 66, and is transferred onto the pedestal 78. The plate 11 moves upward from the bottom of the base 11 placed on the pedestal while moving upward from the bottom, such as the chain 76 driven by the chain sprockets 75A and 75B, thereby moving the plate upwards of the hot air dryer 61. After the transfer to the inlet of the hot air drying chamber 62A, a plurality of piston cylinders 80 above the plate conveyer 71 frame are operated to push the plate loaded on the pedestal 78 into the upper hot air drying chamber 62A to plate the plate ( 11) is passed through the hot air dryer again.

Thus, the pedestal 78, which transfers the plate placed on the pedestal 78 to the upper hot air drying type 62A in the hot air dryer, is moved together by the rotation of the chain, and the pedestal 78 is also fixed to the chain. Lifting the plate 11 flowing from the downward hot air drying chamber 62B while moving forward from the bottom to repeat the operation to convey to the upper hot air drying chamber 62A.

The plate passed through the hot air dryer 61 is discharged out of the hot air dryer to finish all the processes to reinforce the one side of the plate with mortar, and the other side of the plate to turn over the mortar again, to reverse the plate as described above The process is repeated to reinforce both sides of the plate with mortar.

In the present invention, when the factory site is large or long, the first plate feeder 21, the mortar spreader 31, the second plate feeder 51, the hot air dryer 61 and the conveyer 71 are arranged in a straight line If the factory site is not large, the second plate feeder 51 and the hot air dryer 61 may be arranged at right angles, and the plate feed direction converter 81 may be installed to change the feed direction of the plate conveyed therebetween. Done.

The plate conveying direction converter 81 has a plurality of belt lines 83 on the upper surface of the frame 82 and front and rear driving rollers 84A and 84B for driving them, and a belt line between the plurality of belt lines 83. 83) install a plurality of transfer rollers 85 for driving in a direction orthogonal to the driving direction, and the frame 86 supporting the plurality of transfer rollers 85 has a plurality of piston cylinders 87 attached thereto; The plate feed direction converter 81 is configured to be moved up and down. That is, when the plate 11, which is transferred to the belt line 83 of the plate transfer direction converter 81 via the second plate transfer unit 51, is moved to the plate blocking wall 88 at the end of the plate transfer direction converter 81 The frame 86 for fastening the plurality of feed rollers 85 is lifted by the piston cylinder 87 to rise above the belt line 83, and the plurality of raised feed rollers 85 are driven and plated. (11) is transferred to the hot air dryer (61).

As described above, the plate 11 flowing into the hot air dryer 61 by the plate transfer direction converter 81 is introduced into the hot air dryer 61 through the downward hot air drying chamber 62B and passed through the downward hot air drying chamber 62B. It is lifted by the plate carrier 71 located at the end of the hot air dryer 61, introduced into the upper hot air drying chamber 62A, and then discharged through the outlet of the hot air dryer 61.

Through such a process, the mesh fabric 12 and the mortar 13 having a predetermined thickness (1 to 3 mm) are applied on the heat insulating plate 11 to reinforce the heat insulating plate 11, and on the back surface of the heat insulating plate 11. In order to apply and harden the mortar 13 again, the insulation plate 11 is reversed and the above process is repeated to attach and mold the mortar to the front and back surfaces of the insulation plate.

Boards made of foamed synthetic resins such as styrofoam boards and extruded boards are used for building insulation and sound insulation as they have excellent insulation and sound insulation, but they are not robust and have the disadvantage of easily breaking surfaces. It is not possible to attach the finishing materials, such as, it can be seen that this has been used extremely limited. In order to solve this problem, reinforce the foam board by applying mortar on the foam board and reinforcing the foam board to attach tiles or wallpaper on it again.However, due to the manual work of applying mortar on the foam board The productivity is low, the quality is not uniform, the production volume is low, and the price is high. However, the present invention is a very useful invention to uniformly carry out the process of applying and drying mortar on the insulation board, which is a foam board, mass production in a short time, thereby lowering the price.

Claims (7)

Mortar 13 having a predetermined thickness on the first plate transfer machine 21 for conveying the foamable insulation plate 11 and the mesh fabric 12 to reinforce the insulation plate and the transferred insulation plate 11 and the mesh fabric 12. ) Heat insulation passing through the mortar spreader 31 for applying the coating, the second plate feeder 51 for conveying the coated mortar and drying at room temperature, and the hot air dryer 61 and the hot air dryer 61 for hot-air drying the mortar. The manufacturing apparatus of the heat insulation board material for buildings characterized by including the heat insulation board conveyer 71 which conveys a board material again to the hot air dryer 61. The method of claim 1, wherein when the second plate feeder 51 and the hot air dryer 61 are not arranged in a straight line, and arranged in a direction perpendicular to each other, the second plate feeder 51 and the hot air dryer 61 Apparatus for manufacturing a building insulation plate material characterized in that it has a plate transfer direction converter (81) for changing the transfer direction of the plate to be transferred. 2. The first plate conveyer 21 and the second plate conveyer 51 have a plurality of belt lines 23 and 53 on the upper surfaces of the support frames 22 and 52, respectively. The second plate has a forward and backward drive rollers 24, 25, 54, 55 for driving the lines 23, 53, and respective motors 26, 56 for driving them in a chain. The manufacturing apparatus of the building insulation board material characterized in that it has a plurality of blowers (57) on the blower (51). The mortar mixing box (34) according to claim 1, wherein the mortar spreader (31) has a plurality of drive rollers (33) connected in a chain above the frame (32) to drive in one direction, and the mortar mixing box (34) discharging mortar in the center thereof. ), The mortar mixing box 34 has a mortar feed roller 35 and the mortar blocking roller 36 for discharging the mortar in the lower discharge port, the mortar feed roller 35 is in the mortar mixing box 34 It is connected to the fixed motor 26 and the chain, the mortar blocking roller 36 is connected to the piston cylinder 38 and the link 39 to block the transfer of mortar when contacted with the mortar conveying roller 35, The screw shaft 41 of the reducer below the frame 32 is rotatably coupled to the support brackets 34A attached to both sides of the mortar mixing box 34 to move the mortar mixing box 34 up and down to increase its height. Adjusting, the mortar mixing box support bracket (34A) is moved up and down The guiding movement guide shaft 43 is fixed to the frame 32, and has a plate pressing roller 45 for forcibly transferring the plate by pressing the plate 11 to be inserted into the frame 32 in front of the frame 32, and the frame (32) First and second scrapers 46A and 46B are provided at the rear of the upper surface to uniformly apply the coated mortar to a predetermined thickness, and the first and second scrapers 46A and 46B are screw shafts 41. It is fixed to the scraper support which can be moved up and down by means of, the scraper support 48 has a left and right vertical support 49 for guiding the movement up and down, and the first and second scrapers (46A) (46B) ) Is a manufacturing apparatus of a heat insulating plate for building, characterized in that fixed to the scraper support 48 to each of the center rotation support shaft 46 which can adjust the height to the scraper support (48). The hot air dryer 61 has upper and lower hot air drying chambers 62A and 62B having a two-layer structure, and the upper and lower hot air drying chambers 62A and 62B are connected to each other by a chain and integrally driven. It has two upward drive rollers 63A and a plurality of downward drive rollers 63B, and has a plurality of heaters 64 using oil, gas, or electricity in the upper and lower hot air drying chambers 62A, 62B. 62B) has a conveying belt line (66) for moving the plate to the plate conveying machine (71) manufacturing apparatus for a building insulation sheet. The plate conveyer (71) has left and right vertical support columns (73) on its upper surface (32), and has vertical drive shafts (74A, 74B) above and below the left and right vertical columns, and said vertical drive shaft ( 74A) 74B has upper and lower chain scrockets 75A, 75B and left and right chains 76 driven by them, and the chain 76 has a pedestal 78 having a plurality of wheels 77. Is fixed, the lower drive shaft (74B) is connected to the motor (79) for driving the chain, and the apparatus for manufacturing a heat insulating plate for building, characterized in that it has a plate transfer piston cylinder (80) above the frame. The plate conveying direction converter (81) has a front and back driving roller (84A) (84B) for driving a plurality of belt lines (83) on the upper surface of the frame (82), and the plurality of belt lines (83). It has a plurality of transfer rollers 85 for driving in a direction orthogonal to the driving direction of the belt line, the frame 86 for supporting the plurality of transfer rollers 85 is attached to a plurality of piston cylinder (87) The height and height of the upper and lower can be arbitrarily adjustable, and the apparatus for manufacturing a heat insulating plate for building, characterized in that it has a plate support wall (88).

Images