KR100562533B1 - Composition for floor material of concrete parking area, and construction method using thereof - Google Patents

Abstract

The present invention relates to a concrete parking lot flooring composition and a construction method using the composition. More specifically, the composition of the parking lot flooring material is composed of a curing agent and a resin having excellent curing performance even at low temperature due to its ultra-fast curing type and being hardly affected by temperature and humidity. In addition, when the composition of the flooring material is mixed and applied to the concrete floor surface by high pressure spraying, it is possible to walk after 3 to 5 minutes, as well as to exhibit an embossing effect on the surface during the application work, thereby providing excellent sliding resistance and friction caused by It relates to a concrete parking lot flooring composition and a construction method using the composition to minimize the noise.

The present invention determines the overall physical properties such as weather resistance, elongation rate, etc. in the composition of the concrete parking lot flooring, 30-70 wt% of methylene diisocyanate having an NCO% content of 9-21%, and a polystyrene having a molecular weight of 4,000 serving as a crosslinking agent for plasticity and crosslinking reaction. Propylene glycol was mixed at a ratio of 70-30 wt% to form P solution, a curing agent solution, and polyoxypropylene diamine 39-56 wt% for adjusting elongation and tensile strength, and polyether having a molecular weight of 5,000 for adjusting curing time. 22 to 4 wt% triamine, 30 to 13 wt% polydiethyltoluenediamine used as an additive to increase the crosslinking reaction of each component, and 5 to 20 wt% polydiphenyltriamine to adjust the curing time and increase elongation %, 3 to 5 wt% of the pigment representing the color, and 1 to 2 wt% of an adhesion enhancer that smoothly mixes the raw materials and increases the adhesion to the base when applied. W is configured to form a resin solution, the R solution, the hardening agent solution the P liquid and the resin solution of liquid R 1: As the hayeoseo mixed at a ratio of 1: 1 is characterized.

In addition, the present invention by using a high-pressure spray machine on the pretreated concrete parking lot floor pressure 2,000psi, hose temperature is 70-80 ℃ under conditions of 30 ~ 70wt% NCO% methylene diisocyanate, poly 4,000 molecular weight P liquid, a curing agent solution mixed at a ratio of 70 to 30 wt% of propylene glycol, polyoxypropylene diamine 39 to 56 wt%, 22 to 4 wt% of polyethertriamine having a molecular weight of 5,000, polydiethyltoluenediamine 30 to 13 wt%, poly It is characterized in that the R solution, which is a resin solution mixed at a ratio of 5 to 20 wt% of diphenyltriamine, 3 to 5 wt% of pigment, and 1 to 2 wt% of an adhesion promoter, is sprayed and applied simultaneously at a 1: 1 ratio.

Parking, Concrete, Flooring, Non-Slip, Resistance, Noise, Spray

Description

Composition for floor material of concrete parking area, and construction method using

The present invention relates to a concrete parking lot flooring composition and a construction method using the composition. More specifically, the composition of the parking lot flooring material is composed of a curing agent and a resin having excellent curing performance even at low temperature due to its ultra-fast curing type and being hardly affected by temperature and humidity. In addition, when the composition of the flooring material is mixed and applied to the concrete floor surface by high pressure spraying, it is possible to walk after 3 to 5 minutes, as well as to exhibit an embossing effect on the surface during the application work, thereby providing excellent sliding resistance and friction caused by It relates to a concrete parking lot flooring composition and a construction method using the composition to minimize the noise.

In general, a parking lot that can park a number of vehicles in the basement or the ground of buildings such as buildings and apartments is secured, and a parking building for the purpose of parking only on the ground is being built. These buildings, apartments, and parking buildings are constructed of concrete and are coated with paint-like floor coverings to suppress dust and water generated from the floor of the parking lot.

As such, the parking lot flooring in the form of paint is generally used epoxy, polyurethane, acrylic flooring, and among them, the flooring using epoxy is particularly used, and in Korea Registered Utility Model No. 302617 (registration date: 01/16/2003) It proposes the floor finishing material which laminated | stacked the polyurethane and epoxy compositely.

As described above, when it is applied as a parking lot floor in the form of paint with epoxy, polyurethane, and acryl as the main components, curing time takes at least 6 hours and maximum 24 hours during operation, and in winter, the air temperature is lowered below 5 ℃. It is impossible to apply mask, and it is not only consumes many manpower and time by constructing with spatula, but also has high surface gloss after the work is completed. Due to the low sliding resistance is a problem that should be added to the non-slip operation if necessary.

In order to solve the above problems, the present invention is a curing agent solution (hereinafter referred to as 'liquid solution (P liquid)') containing poly (NCO) methylene diisocyanate and polypropylene glycol having a molecular weight of 4,000, and polyoxypropylene diamine. And a resin solution containing polydiethyltoluenediamine as a main component (hereinafter referred to as 'liquid solution (R solution))', which is a super fast curing type, and is hardly affected by temperature and humidity, and has excellent curing performance even at low temperatures. To provide a technical problem.

In addition, the present invention when the composition of the parking lot flooring material consisting of the liquid P solution and the resin solution R solution is sprayed on the concrete floor surface by high pressure spray, the chemical reaction occurs at the same time as the spray is cured after 3 to 5 minutes It is a technical task to provide a construction method using a concrete parking lot flooring composition that can walk, as well as exhibit an embossing effect during the high-pressure spray coating operation, not only excellent sliding resistance, but also minimizes friction noise.

The present invention determines the overall physical properties such as weather resistance, elongation rate, etc. in the composition of the concrete parking lot flooring, 30-70 wt% of methylene diisocyanate having an NCO% content of 9-21%, and a polystyrene having a molecular weight of 4,000 serving as a crosslinking agent for plasticity and crosslinking reaction. Propylene glycol was mixed at a ratio of 70-30 wt% to form P solution, a curing agent solution, and polyoxypropylene diamine 39-56 wt% for adjusting elongation and tensile strength, and polyether having a molecular weight of 5,000 for adjusting curing time. 22 ~ 4wt% triamine, 30 ~ 13wt% polydiethyltoluenediamine used as an additive to increase the crosslinking reaction of each component, and 5 ~ 20wt polydiphenyltriamine to adjust the curing time and increase elongation %, 3 to 5 wt% of the pigment representing the color, and 1 to 2 wt% of an adhesion enhancer that smoothly mixes the raw materials and increases the adhesion to the base when applied. W is configured to form a resin solution, the R solution, the hardening agent solution the P liquid and the resin solution of liquid R 1: As the hayeoseo mixed at a ratio of 1: 1 is characterized.

In addition, the present invention by using a high-pressure spray machine on the pretreated concrete parking lot floor pressure 2,000psi, hose temperature is 70-80 ℃ under conditions of 30 ~ 70wt% NCO% methylene diisocyanate, poly 4,000 molecular weight P liquid, a curing agent solution mixed at a ratio of 70 to 30 wt% of propylene glycol, polyoxypropylene diamine 39 to 56 wt%, 22 to 4 wt% of polyethertriamine having a molecular weight of 5,000, polydiethyltoluenediamine 30 to 13 wt%, poly It is characterized in that the R solution, which is a resin solution mixed at a ratio of 5 to 20 wt% of diphenyltriamine, 3 to 5 wt% of pigment, and 1 to 2 wt% of an adhesion promoter, is sprayed and applied simultaneously at a 1: 1 ratio.

Hereinafter, the composition of the concrete parking lot flooring according to the present invention in detail by the accompanying drawings as follows.

First, the composition of the concrete parking lot flooring material according to the present invention is composed of a P liquid and a resin solution R solution.

P liquid, which is the curing agent solution, is a material that influences the overall physical properties such as weather resistance and elongation, and is 30% to 70% by weight of methylene diisocyanate having an NCO content of 9 to 21%. 70 to 30 wt% of a polypropylene glycol having a molecular weight of 4,000 serving as a crosslinking agent is mixed.

As a material that influences the physical properties of the parking lot flooring composition, when the methylene diisocyanate containing an NCO group is added in an amount of 30 wt% or less, a hardening time becomes long, and the methylene diisocyanate is 70 wt% or more. When added, it is preferable to mix within the range of 70 to 30wt% by hardening rapidly progressing and causing a problem of lowering workability.

The methylene diisocyanate used N = C = O bond (hereinafter referred to as 'NCO') as a material that influences physical properties such as overall hardness, weather resistance, and elongation rate.The higher the NCO content, the higher the hardness of the coating film after curing, and the NCO content. The lower the hardness, the lower the hardness of the coating after curing, and such NCO content is suitably within 9 to 21%.

The reason for this is that when the NCO content is less than 9%, the coating film becomes softer, resulting in poor adhesion and hardness of the top coat, resulting in wear or peeling and peeling easily. Therefore, when the impact is applied to automobile wheels or objects, cracks or crumbs occur on the coating film or adhesion to the top coat is also poor, so that the use of NCO content of 9 to 21% is most preferable.

When the polypropylene glycol having a molecular weight of 4,000, which serves as a crosslinking agent of plasticity and crosslinking reaction when reacting with the R solution, is added to 30 wt% or less, the length of the crosslinking reaction is shortened, so that the coating film is broken, and 70 wt% or more of polypropylene glycol is added. In this case, the curing time is long during the crosslinking reaction, and the curing property is soft, and thus the physical properties of the parking lot floor are lowered, so that the polypropylene glycol having a molecular weight of 4,000 is preferably mixed within the range of 70 to 30 wt%.

The resin solution R solution is 39 ~ 56wt% polyoxypropylenediamine (polyoxypropylenediamine) to adjust the elongation and tensile strength, 22 ~ 4wt% of polyethertriamine (polyethertriamine) of molecular weight 5,000 to adjust the curing time, 30 ~ 13wt% of polydiethyl-toluenediamine used as an additive to increase the crosslinking reaction of each component, and polydiphenyl tree which adjusts the gelation time, that is, curing time and increases elongation in curing properties. A ratio of 5 to 20 wt% of amine (Polydiphenyltriamine), 3 to 5 wt% of pigments showing color, and 1 to 2 wt% of adhesion promoters that facilitate the mixing between the raw materials and increase the adhesion to the substrate during application. It is composed by mixing.

Here, the polyoxypropylene diamine for controlling the elongation rate and tensile strength is significantly reduced elongation of the coating film when added less than 39wt%, and when added exceeding 56wt%, elongation and tensile strength is increased, but wear resistance is easily broken by falling off wear resistance It is preferable to mix in the range of 39-56 wt%.

Polyethertriamine having a molecular weight of 5,000 to adjust the curing time is less than 4wt% when the curing time is slow workability, when applied more than 22wt% curing time is too fast adhesion to the concrete floor surface It is preferable to mix in 22-4 wt% range by this being reduced.

In addition, the polydiethyltoluenediamine used as an additive to increase the cross-linking reaction of each component is left unreacted when added less than 13wt%, the viscosity remains on the surface, the curing reaction is slow, when more than 30wt% It is preferable to mix within the range of 30 to 13wt% by being higher than the required hardness of the surface to decrease the adhesive strength with the base material and to reduce the elongation rate.

In addition, polydiphenyltriamine, which is a raw material that adjusts the gelation time, that is, curing time and increases elongation rate, is sticky even after hardening due to remaining of tacky material on the surface when less than 5wt% is added. Good wear resistance is also lowered, the addition of more than 20wt% curing time is fast, but after curing hardening or breakage occurs, it is preferable to mix within the range of 5 ~ 20wt%.

When the pigment used as the raw material for the color is added in 3wt% or less, the concealing power is dropped and the color of the bottom does not appear, and the color of the bottom appears as it is before coating, and when it is added in excess of 5wt%, the hiding power of the coating film becomes high but It is preferable to mix in 3 to 5 wt% by increasing the working viscosity according to the fall of workability.

In addition, the adhesion enhancer, which facilitates the mixing between the raw materials and increases the adhesion to the substrate during application, is a beta- (3,4-epoxy cycle), a silane coupling agent having both inorganic and organic properties. Hexyl) ethyltrimethoxysilane (β- (3,4-epoxycyclohexyl) ethyltrimethoysilane), gamma-glycidoxypropyltrimethoxysilane, gamma-methacryloxypropyltrimethoxysilane Any one of these may be used alternatively, and such an adhesion promoter may be significantly lowered when added to 1 wt% or less, and when added to 2 wt% or more, the adhesive force may be reduced, thereby degrading the mechanical properties of the entire material within the range of 1 to 2 wt%. It is preferred to mix at.

If described in detail the manufacturing process of the P solution and the R solution of the resin solution constituting the composition of the parking lot flooring according to the present invention as described above.

First, the process of preparing P liquid, which is a curing agent solution, may react with 30 to 70 wt% of methylene diisocyanate having 9 to 21% of NCO groups and R solution as a resin as a material that influences the overall physical properties such as weather resistance and elongation rate in the reaction tank. In this case, 70-30 wt% of polypropylene glycol having a molecular weight of 4,000 serving as a crosslinking agent of plasticity and crosslinking reaction is sequentially added, and then homogenized by stirring for 20-30 minutes while maintaining a speed of 200-300 rpm.

Next, the manufacturing process of R solution, which is a resin solution, includes 39 to 56 wt% of polyoxypropylene diamine for controlling elongation and tensile strength in the reaction tank, 22 to 4 wt% of polyethertriamine having a molecular weight of 5,000 to adjust the curing time, 30 to 13 wt% of polydiethyltoluenediamine used as an additive to increase the crosslinking reaction of each component, 5 to 20 wt% of polydiphenyltriamine, 3 to 5 wt% of color pigments, and mixing between the raw materials It is prepared by injecting in order of 1 ~ 2wt% of the adhesion promoter to smoothen and increase the adhesive strength with the base when applied, and then homogenize by stirring for 20 to 30 minutes while maintaining the speed of 200 ~ 300rpm.

Referring to the process of construction on the floor of the concrete parking lot using the P solution and the R solution of the resin solution prepared as described above are as follows.

First, the concrete parking lot floor is pretreated with a power tool, and the cracks or fittings are filled, and then a primer is applied to the concrete parking lot floor and the composition according to the present invention. Proceed with pretreatment to increase the adhesion of

When the pretreatment process is completed, using a high pressure spraying device, a pressure of 2,000 psi or more and a hose temperature are sprayed to simultaneously spray P solution, which is a curing agent solution, and R solution, which is a resin solution, at a ratio of 1: 1 at 70 to 80 ° C. do.

When the liquid P solution and the resin solution R are sprayed in a 1: 1 ratio by the high pressure on the floor of the concrete parking lot by the spraying process, the liquid P solution and the resin solution R are chemically reacted. It will form urea and harden after about 2-4 minutes and will be applied to the concrete parking lot floor.

At this time, under the condition that the hose temperature of the high pressure spray is 70 ~ 80 ℃ conditions P solution and the R solution of the resin solution reacts most actively, when spraying the spray pressure to 2,000psi or more, it can have more improved physical properties, If the spray angle of the high pressure spray device is sprayed parallel to the ground, the surface can be formed in the form of embossing to maximize the effect of anti-slip and noise reduction.

In addition, when spraying (or embossing) P liquid, which is a hardener solution, and R liquid, which is a resin solution as a high pressure spray, it is possible to increase the effects of anti-slip and noise reduction evenly when spraying the silica sand with a particle size of 300 to 600 μm evenly. Can be.

Composition content ratios according to one embodiment of the present invention are shown in Table 1, Table 2.

That is, Table 1 below shows 52 wt% of polyoxypropylene diamine, 9.5 wt% of polyethertriamine having a molecular weight of 5,000, polydiethyl toluene diamine, 23.5 wt% of polydiphenyltriamine, and 10 wt% of a pigment. Abrasion and slip resistance and friction noise were measured while changing the ratio of P solution, which is a curing agent solution, and NCO content in a fixed state of 4wt% and 1wt% of adhesion promoter.

Table 1 Composition content ratios and measurement result tables of Examples 1 to 4

  Polyurea         ingredient                    Mixing ratio (wt%)  Example 1  Example 2  Example 3  Example 4 Plain Flooring   Hardener solution (P solution)     NCO Methylene Diisocyanate     32     68     48     52 Molecular Weight 4,000 Polypropylene Glycol     68     32     52     48        NCO%     9%     21%    13%    15%    Resin solution (R solution)  Polyoxypropylene diamine     52     52     52     52  Molecular Weight 5,000 Poly Ether Triamine     9.5    9.5     9.5     9.5  Polydiethyltoluene diamine    23.5    23.5    23.5    23.5 Polydiphenyltriamine    10    10    10    10        Pigment     4     4     4     4     Adhesion promoter     One     One     One     One    Metric  Wear (mg)   132.6    238.5   198.6   150.7    550 mg  Slip resistance (bpn)     10     12    15    20     11  Friction noise (db)    41.6    60.7    38.0   30.2     55

As shown in Table 1, when the R solution, which is a resin solution, was fixed at an appropriate ratio, the P solution, which was a curing agent solution, and the NCO content were changed. While the sliding resistance was very high, the friction noise was the lowest. The higher the NCO content, the better the wear resistance but the higher the friction noise.

In particular, when obtaining the composition of the concrete parking lot flooring at the same mixing ratio as in Example 4, it was shown that the wear, slip resistance, friction noise is much better than the conventional general flooring.

In addition, Table 2 below is fixed to 52% by weight of NCO methylene diisocyanate, 48% by weight of polypropylene glycol having a molecular weight of 4,000, P solution of the curing agent solution, and changed the ratio of the R solution of the resin solution while the NCO content is fixed at 15% At that time, wear and slip resistance and friction noise were measured.

Table 2 Composition content ratios and measurement result tables of Examples 4 to 8

  Polyurea         ingredient                    Mixing ratio (wt%)  Example 5  Example 6  Example 7  Example 8 Plain Flooring   Hardener solution (P solution)     NCO Methylene Diisocyanate     52     52     52     52 Molecular Weight 4,000 Polypropylene Glycol     48     48     48     48        NCO%     15%     15%    15%    15%    Resin solution (R solution)  Polyoxypropylene diamine     45     40     53     52  Molecular Weight 5,000 Poly Ether Triamine     16     21      5      9  Polydiethyltoluene diamine     19     15     31     24 Polydiphenyltriamine     15     19      6     10        Pigment      4      4      4      4     Adhesion promoter      One      One      One      One   Metric  Wear (mg)   112.5    130.2   212.1   150.7    550 mg  Slip resistance (bpn)     13      8    10    20     11  Friction noise (db)    47.1    40.6    36.8   30.2     55

As shown in Table 2, the mixing ratio of R solution, which is a resin solution, was changed in a state where the P solution, which is a curing agent solution, and the NCO content were fixed at an appropriate ratio, and as a result, the content of polyoxypropylene diamine and polydiethyltoluenediamine was increased. The higher the wear resistance and friction noise, the lower the sliding resistance.

In particular, when obtaining the composition of the concrete parking lot flooring at the same mixing ratio as in Example 8, it was found that the wear, slip resistance, friction noise is much better than the conventional flooring.

As described above, the composition of the concrete parking lot flooring according to the present invention comprises a P liquid, a polyoxypropylene diamine and a polydiethyltoluene diamine, which is a curing agent solution mainly composed of NCO% methylene diisocyanate and polypropylene glycol having a molecular weight of 4,000. It is composed of R solution, which is a resin solution as a main component, and it is not only an ultra-fast curing type that hardens within 3 to 5 minutes after application, but also hardly affected by temperature and humidity. It works.

In addition, the present invention is sprayed on the concrete floor surface by applying a high-pressure spray at 2,000 psi pressure that can have improved physical properties of the composition of the parking lot flooring material consisting of a liquid P solution and a resin solution R solution at the same time by spraying and chemical reaction It can harden after 3 ~ 5 minutes of walking, and at the same time, it can exhibit embossing effect by adjusting the spraying angle during high pressure spray application, and it is not only excellent in slip resistance, but also minimizes friction noise. .

Claims (3)

In the composition of the concrete parking lot flooring, Hardening agent composed by mixing 30 ~ 70wt% of NCO% methylene diisocyanate with 70 ~ 30wt% of polypropylene glycol having molecular weight of 4,000 which acts as a crosslinking agent for plasticity and crosslinking reaction. Form P solution as a solution, 39 ~ 56wt% of polyoxypropylenediamine to control elongation and tensile strength, 22 ~ 4wt% of polyethertriamine with molecular weight of 5,000 to adjust curing time, and used as additive to increase crosslinking reaction of each component 30 to 13 wt% of polydiethyltoluenediamine, 5 to 20 wt% of polydiphenyltriamine to adjust the curing time and increase elongation, 3 to 5 wt% of a pigment representing color, and smooth mixing between the raw materials To form R solution, which is a resin solution composed by mixing at a rate of 1 ~ 2wt% of the adhesion promoter to increase the adhesion to the body when applied, The composition of the concrete parking lot floor, characterized in that the mixture of the P liquid and the resin solution R solution of the curing agent solution in a ratio of 1: 1. The composition of a concrete parking lot floor according to claim 1, wherein the methylene diisocyanate has an NCO% content of 9 to 21%. (Correct) Polypropylene glycol with 30 ~ 70wt% of NCO% methylene diisocyanate and molecular weight of 4,000 under conditions of pressure of 2,000psi or more using high pressure spray equipment on the floor of pretreated concrete car park under 70 ~ 80 ℃ P liquid, a curing agent solution mixed at a ratio of 70 to 30 wt%, polyoxypropylene diamine 39 to 56 wt%, 22 to 4 wt% polyethertriamine having a molecular weight of 5,000, polydiethyltoluenediamine 30 to 13 wt%, polydiphenyl Using a concrete parking lot flooring composition, characterized in that by spraying at the same time in a 1: 1 ratio R solution, a resin solution mixed at a ratio of 5 ~ 20wt% triamine, 3 ~ 5wt% pigment, 1 ~ 2wt% adhesion promoter Construction method.