KR100477470B1 - Preparation of acetate fabrics for acid-dyeing - Google Patents

Preparation of acetate fabrics for acid-dyeing Download PDF

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KR100477470B1
KR100477470B1 KR10-2002-0072306A KR20020072306A KR100477470B1 KR 100477470 B1 KR100477470 B1 KR 100477470B1 KR 20020072306 A KR20020072306 A KR 20020072306A KR 100477470 B1 KR100477470 B1 KR 100477470B1
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cellulose
acid
fiber
acid dye
acetate
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KR20040043873A (en
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김익수
안종수
한남근
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에스케이케미칼주식회사
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    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
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Abstract

본 발명은 셀룰로오스 디아세테이트 섬유를 알칼리 감량율 5 ~ 10% 감량시켜 표면을 셀룰로오스화 시킨 후 아미노기를 분자내에 가지는 양이온화제 5 ∼ 10 % 하에서 처리하여 산성염료에 대한 가염성을 가지도록 하는 것을 특징으로 하는 산성염료 가염성 아세테이트 섬유의 제조방법에 관한 것으로 셀룰로오스 디아세테이트 섬유의 일부 아세틸기를 제거한 후 이로 인해 생성된 히드록시기를 아민기로 치환시키는 양이온화 반응을 통해 산성염료에 염색이 가능한 아세테이트 섬유를 제조하는 방법에 관한 것이다. The present invention is characterized in that the cellulose diacetate fiber is reduced by 5 to 10% of an alkali weight loss rate to cellulose the surface, and then treated under 5 to 10% of a cationic agent having an amino group in a molecule so as to have chlorine resistance to acid dyes. The present invention relates to a method for producing an acid dye saltable acetate fiber, and to remove some acetyl groups of a cellulose diacetate fiber and to produce a acetate fiber that can be dyed in an acid dye by a cationic reaction in which the resulting hydroxy group is substituted with an amine group. It is about.

Description

산성염료 가염성 아세테이트 섬유의 제조방법{Preparation of acetate fabrics for acid-dyeing} Preparation method of acid dye chlorinated acetate fiber {Preparation of acetate fabrics for acid-dyeing}

본 발명은 셀룰로오스 아세테이트 섬유의 표면을 알칼리에 의해 레이온화시킴으로써 히드록시기를 생성하고, 이에 아민기를 치환시키는 양이온화 반응을 통해 산성염료에 염색이 가능한 아세테이트 섬유를 제조하는 방법을 제공하게 된다. The present invention provides a method for producing an acetate fiber that can be dyed in an acid dye through a cationic reaction in which a hydroxy group is generated by rayonating the surface of the cellulose acetate fiber with an alkali, thereby substituting an amine group.

기존의 양이온화 처리방법은 셀룰로오스 섬유에 양이온화 반응을 통해 음이온기를 함유하는 반응성염료, 직접염료, 산성염료등에 대한 염착성을 높이거나, 안료에 의한 염색을 가능하게 하는데 쓰이고 있다. 또한 셀룰로오스 섬유를 양이온화 시키는 방법은 내구성이 뛰어난 항균성 섬유를 제조하는 데에도 이용되어 연구가 진행되고 있다. 셀룰로오스 아세테이트 섬유의 경우 동일한 셀룰로오스계인 레이온, 면등에 비해 히드록시기가 상대적으로 적어 반응성이 떨어지게 될 뿐만 아니라 양이온화에 촉매로 쓰이게 되는 알칼리에 대한 내구성이 떨어져 균일한 반응을 일으키는 데에도 문제점을 가지게 된다. 또한 셀룰로오스 아세테이트 섬유의 경우 특유의 촉감, 광택등으로 인해 의류용으로 용도가 커지고 있으나, 단독으로 사용되기 보다는 폴리에스터 , 나일론등과 함께 사용되고 이 경우 분산염료에 의해서만 염색이 가능해 다양한 쉐이드(Shade)로 염색이 불가능하고, 나일론 등과 염색하는 경우 염색공정이 복잡하고, 견뢰도가 떨어지는 문제점을 가지게 된다.Existing cation treatment method is used to increase the dyeing resistance to reactive dyes, direct dyes, acid dyes and the like containing anionic groups through the cationization reaction to cellulose fibers, or to enable dyeing with pigments. In addition, a method of cationizing cellulose fibers has been used to prepare durable antimicrobial fibers, and research is being conducted. In the case of cellulose acetate fibers, compared to the same cellulose rayon, cotton, etc., the hydroxy group is relatively less reactive, and also has a problem in causing a uniform reaction due to poor durability against alkali, which is used as a catalyst for cationization. In addition, cellulose acetate fibers are being used for clothing due to their unique touch and gloss, but they are used together with polyester or nylon rather than being used alone. In this case, they can be dyed only by disperse dyes. It is impossible to dye, and when dyed with nylon, the dyeing process is complicated, the color fastness has a problem.

따라서 본 발명은 상기한 바와 같은 선행기술의 문제점이 없이 고도의 알칼리 검화 기술을 통하여 셀룰로오스 아세테이트 섬유의 표면을 균일하게 검화시켜 셀룰로오스 아세테이트 섬유에 히드록시기를 생성시키고, 생성된 히드록시기를 아민기로 치환시키는 양이온화 반응을 통해 산성염료에 염색이 가능한 셀룰로오스 아세테이트 섬유를 제조하는 방법을 제공하는 것을 기술적 과제로 한다. Accordingly, the present invention provides a hydroxy group on the cellulose acetate fiber by uniformly saponifying the surface of the cellulose acetate fiber through a high alkali saponification technique without the problems of the prior art as described above, and cationization to replace the resulting hydroxy group with an amine group. It is a technical object of the present invention to provide a method for producing a cellulose acetate fiber which can be dyed in an acid dye through a reaction.

그러므로 본 발명에 의하면 치환도 2.0 ~ 2.75(초산화도 45 ~ 59.5%)인 셀룰로오스 디아세테이트 섬유를 알칼리 감량율 5 ~ 10% 감량시켜 표면을 셀룰로오스화 시킨 후 아미노기를 분자내에 가지는 양이온화제 5 ∼ 10 % 하에서 처리하여 산성염료에 대한 가염성을 가지도록 하는 것을 특징으로 하는 산성염료 가염성 아세테이트 섬유의 제조방법이 제공된다.Therefore, according to the present invention, the cellulose diacetate fiber having a degree of substitution of 2.0 to 2.75 (45 to 59.5% of superoxide) is reduced by 5 to 10% of an alkali reduction ratio, and the surface is celluloseated. There is provided a process for producing an acid dye chlorinated acetate fiber, characterized in that it is treated under% to make it soluble in acid dyes.

이하 본 발명을 보다 상세하게 설명하기로 한다.Hereinafter, the present invention will be described in more detail.

본 발명에서는 셀룰로오스 디아세테이트를 직편물을 제조한 후 셀룰로오스 디아세테이트 섬유대비 5 ~ 10wt%의 알칼리 수용액에 70 ~ 130℃에서 1 ~ 120분간 처리하여 셀룰로오스 아세테이트 섬유의 표면의 아세틸기를 히드록시기로 검화시킨 후 양이온화제로써 아크릴기와 아미드기를 분자내에 갖는 폴리아미노아미드계 수지를 디아세테이트 섬유대비 5 ∼ 10wt%농도로 사용하고 이에 알칼리 촉매를 2 ∼ 3g/L첨가하여 검화시킨 셀룰로오스 아세테이트 섬유를 30 ∼ 60℃, 30 ∼ 60분간 반응시키는 양이온화를 진행함으로써 양이온화된 셀룰로오스 아세테이트 섬유를 제조할 수 있다.In the present invention, after preparing a woven fabric of cellulose diacetate, 5 to 10 wt% of aqueous solution of alkali compared to cellulose diacetate fiber was treated for 1 to 120 minutes at 70 to 130 ° C to saponify the acetyl group on the surface of the cellulose acetate fiber with a hydroxyl group. 30 to 60 ° C of cellulose acetate fibers obtained by using polyaminoamide-based resin having an acryl group and an amide group in a molecule at a concentration of 5 to 10 wt% compared to diacetate fibers and adding 2 to 3 g / L of an alkali catalyst thereto. The cationized cellulose acetate fiber can be manufactured by carrying out the cationization which reacts for 30 to 60 minutes.

본 발명의 셀룰로오스 디아세테이트 섬유의 알칼리 감량율은 5 ~ 10%인데 좋기로는 7 ~ 8%가 적당하다. 감량율 5%이하에서는 양이온화 반응이 충분히 일어나지 않아 산성염료에 대한 염색성이 저하되고, 10% 이상에서는 오히려 불균일한 양이온 반응이 일어나게 된다. 또한 양이온화 반응의 온도는 30℃미만에서는 반응성이 떨어지며, 60℃를 초과하는 온도에서는 셀룰로오스 아세테이트의 알칼리 촉매에 대한 반응성이 커져 반응이 오히려 불균일하게 진행된다. Alkali reduction rate of the cellulose diacetate fiber of the present invention is 5 to 10%, preferably 7 to 8%. If the reduction rate is 5% or less, the cationic reaction does not occur sufficiently, so that the dyeability to the acid dye is lowered, and at 10% or more, a heterogeneous cationic reaction occurs. In addition, the temperature of the cationization reaction is less than 30 ℃ reactivity, the temperature exceeds 60 ℃ reactivity of the alkali catalyst of the cellulose acetate is increased, the reaction proceeds rather unevenly.

본 발명에 사용될 수 있는 알칼리화합물의 예로는 수산화나트륨등과 같은 알칼리금속수산화물, 수산화칼슘 등과 같은 알칼리토금속류수산화물, 탄산나트륨등과 같은 알칼리 금속탄산염이 있다. 양이온화 반응제로는 2-아미노 에틸황산(2-aminoethylsulfuric acid), 에틸렌이민(ethylene imine), 토실 클로라이드(tosyl chloride), 폴리아미노아미드[Poly(aminoamide)]계 수지를 이용하여 아민기를 도입하거나, 3-클로로-2-히드록시 프로필렌 트리메틸 암모늄 클로라이드(3-chloro-2-hydroxy propyl trimethyl ammonium chloride)를 사용하여 4급 암모늄기를 치환하는 등 상기 양이온화 반응제 중에서 어느 하나를 선택하여 반응시킬 수 있다. 상용되는 폴리아미노아미드계 수지로는 스노겐 CAT-850(SNOGEN CAT-850 : 대영화학제품)등을 들 수 있다.Examples of alkali compounds that can be used in the present invention include alkali metal hydroxides such as sodium hydroxide, alkaline earth metal hydroxides such as calcium hydroxide, alkali metal carbonates such as sodium carbonate and the like. As a cationization reagent, an amine group may be introduced using 2-aminoethylsulfuric acid, ethylene imine, tosyl chloride, or polyaminoamide resin. Any one of the above cationic reaction agents may be selected and reacted by using a 3-chloro-2-hydroxy propyl trimethyl ammonium chloride to substitute a quaternary ammonium group. . Commonly used polyaminoamide resins include Snowgen CAT-850 (SNOGEN CAT-850: Daeyoung Chemical).

상기한 바와 같은 본 발명의 특징 및 기타의 장점은 후술되는 실시예로부터 보다 명백하게 될 것이다. 단 본 발명이 하기 실시예로 제한되는 것은 아니다.  Features and other advantages of the present invention as described above will become more apparent from the following examples. However, the present invention is not limited to the following examples.

[실시예 1]Example 1

아세틸 치환도 2.55(초산화도 56.9%)의 셀룰로오스 디아세테이트 섬유로 구성된 평직물(경사 75d/20f, 위사 120d/33f, 위밀도 75본/inch, SK케미칼산, 한국) 을 정련 건조한 후 액류 염색기에 물을 넣고 아세테이트 섬유 대비 5%의 가성소다를 첨가하였다. 섬유를 액류 염색기에 넣은 후 30℃에서 2℃/min로 승온하여 98℃에서 30분간 처리한 뒤 30℃까지 2℃/min로 냉각시키고 배액하여 감량율이 5.2%인 아세테이트 섬유를 얻었다. 다시 염색기에 양이온화제인 대영화학의 스노겐 CAT-850을 아세테이트 섬유대비 10% 첨가하고, 촉매로 가성소다 2g/L를 첨가하여 60℃에서 60분간 반응시켜 양이온화를 진행한 후 상온에서 수세한 후 배액하였다. 이러한 공정을 통해 아세테이트 섬유의 5%가 감량된 후 양이온화 된 아세테이트 섬유를 얻었다. 또한 얻어진 섬유를 균염형 산성염료인 카야실 청색(Kayacyl Blue)HBL 0.5%를 사용하여 100℃에서 염색한 후 상용의 방법으로 수세한 후 측색하였다. Liquid dyeing machine after scouring and drying plain fabrics (inclined 75d / 20f, weft 120d / 33f, stomach density 75 / inch, SK chemical acid, Korea) composed of cellulose diacetate fibers with acetyl substitution degree 2.55 (56.9% superoxide) To the water was added 5% caustic soda compared to the acetate fiber. The fibers were placed in a liquid dyeing machine, and then heated at 30 ° C. to 2 ° C./min, treated at 98 ° C. for 30 minutes, cooled to 30 ° C. at 2 ° C./min, and drained to obtain an acetate fiber having a weight loss of 5.2%. In addition, 10% of Daegen Chemical's Snowgen CAT-850, a cationic agent, was added to the dyeing machine, and 2g / L of caustic soda was added as a catalyst, followed by reaction at 60 ° C for 60 minutes, followed by cationization. After draining. This process yielded cationized acetate fibers after 5% of the acetate fibers were lost. Further, the obtained fibers were dyed at 100 ° C. using 0.5% of Kayacyl Blue HBL, which is a homogeneous acid dye, and then washed with water using a conventional method and then measured.

* 감량율 : 알칼리 처리전 / 후의 시료의 중량변화를 측정하여 다음식으로 구하였다. * Reduction rate: The weight change of the sample before and after alkali treatment was measured and obtained by the following equation.

* 염색성 : 균염형 산성염료인 C.I. 청색산성염료(Acid Blue) 182(일본화약제, Kayacyl Blue HBL)을 0.5%owf 농도로 100℃에서 30분 염색한 후 상법으로 70℃ 에서 소핑(Soaping)과 린싱(Rinsing)을 실시하여 염색을 완료하였다. 얻어진 염색물을 분광광도계(Color-Eye 7000A, 멕베드사 ,미국)를 사용하여 반사율(R : Reflectance)을 측정한 후 이를 식 K/S=(1-R)2/2R에 대입하여 K/S값을 구하고 이 값으로 염색성을 평가하였다.* Dyeing property: C.I. After dyeing blue acid dye (Acid Blue 182, Kayacyl Blue HBL) at a concentration of 0.5% owf for 30 minutes at 100 ° C, dyeing is performed by soaping and rinsing at 70 ° C by the conventional method. Completed. Measure the reflectance (R: Reflectance) using the spectrophotometer (Color-Eye 7000A, Megbed Co., USA), and substitute this in K / S = (1-R) 2 / 2R. The value was obtained and the dyeability was evaluated using this value.

[실시예 2]Example 2

액류염색기에 8%의 가성소다 용액을 사용한 것을 제외하고는 실시예 1과 동일한 절차를 반복하였다. The same procedure as in Example 1 was repeated except that 8% caustic soda solution was used in the liquid dyeing machine.

[실시예 3]Example 3

액류염색기에 10%의 가성소다 용액을 사용한 것을 제외하고는 실시예 1과 동일한 절차를 반복하였다.The same procedure as in Example 1 was repeated except that 10% caustic soda solution was used in the liquid dyeing machine.

[비교예 1] Comparative Example 1

아세틸 치환도 2.55(초산화도 56.9%)의 셀룰로오스 디아세테이트 섬유로 구성된 평직물(경사 75d/20f, 위사 120d/33f, 위밀도 75본/inch, SK케미칼산, 한국)을 정련 건조한 후 액류 염색기에 양이온화제인 대영화학의 스노텍스 CAT-850을 아세테이트 섬유대비 10% 첨가하고, 촉매로 가성소다 2g/L를 첨가하여 60℃에서 60분간 반응시켜 양이온화를 진행한 후 상온에서 수세한 후 배액하였다. 얻어진 섬유를 균염형 산성염료인 카야실 청색 (Kayacyl Blue) HBR 0.5%를 사용하여 100℃에서 염색한 후 상용의 방법으로 수세한 후 측색하였다.Liquid dyeing machine after scouring and drying plain fabrics (incline 75d / 20f, weft 120d / 33f, gas density 75 bones / inch, SK chemical acid, Korea) composed of cellulose diacetate fibers with acetyl substitution degree 2.55 (56.9% superoxide) 10% of Daeyoung Chemical's Snortex CAT-850 is added to the acetate fiber, and 2g / L of caustic soda is added as a catalyst to react at 60 ° C for 60 minutes, followed by cationization and washing with water at room temperature. It was. The obtained fiber was dyed at 100 ° C. using 0.5% of Kayacyl Blue HBR, which is a homogeneous acid dye, and washed with water using a conventional method before coloration.

No.No. 실시예1Example 1 실시예2Example 2 실시예3Example 3 비교예1Comparative Example 1 감량율(%)Reduction rate (%) 5.25.2 8.38.3 10.110.1 00 K/SK / S 10.1410.14 12.2012.20 11.5411.54 0.940.94

실시예 및 비교예의 알칼리 감량율 및 산성염료 염색성Alkali weight loss and acid dye dyeability of Examples and Comparative Examples

상기 방법으로 제조된 아세테이트 섬유는 양이온화에 의해 산성염료에 대한 양호한 가염성을 가지게 되므로, 폴리에스터, 나일론등과 같은 섬유와의 복합물 제조를 통해 다양한 쉐이드(Shade)의 침염물을 생산할 수 있으며, 산성염료에 의한 동욕염색이 가능하게 되어 산업적으로 그 용도가 크다. Since the acetate fiber prepared by the above method has good salting resistance to acid dyes by cationization, it is possible to produce various shades of salts by preparing a composite with fibers such as polyester and nylon. It is possible to dye copper bath by acid dye, so its use is large industrially.

Claims (2)

치환도 2.0 ~ 2.75(초산화도 45 ~ 59.5%)인 셀룰로오스 디아세테이트 섬유를 알칼리 감량율 5 ~ 10% 감량시켜 표면을 셀룰로오스화 시킨 후 아미노기를 분자내에 가지는 양이온화제 5 ∼ 10 % 하에서 처리하여 산성염료에 대한 가염성을 가지도록 하는 것을 특징으로 하는 산성염료 가염성 아세테이트 섬유의 제조방법.Cellulose cellulose diacetate fiber having a degree of substitution of 2.0-2.75 (45-59.5% superoxide) was reduced by 5-10% of alkali reduction rate to cellulose the surface, and then treated under 5-10% of a cationic agent having an amino group in the molecule A method for producing an acid dye salt chloride acetate fiber characterized in that it has a salt to the dye. 제1항에 있어서, 상기 양이온화 처리에 사용되는 양이온화 반응제로서 2-아미노 에틸황산(2-aminoethyl sulfuric acid), 에틸렌이민 (ethylene imine), 토실 클로라이드(tosyl chloride), 폴리아미노아미드 [Poly(aminoamide)]계 수지, 3-클로로-2-히드록시 프로필렌 트리메틸 암모늄 클로라이드(3-chloro-2-hydroxy propyl trimethyl ammonium chloride) 중에서 어느 하나를 선택하여 양이온화 시키는 것을 특징으로 하는 산성염료 가염성 아세테이트 섬유의 제조방법.The method according to claim 1, wherein the cationization reagent used in the cationization treatment is 2-aminoethyl sulfuric acid, ethylene imine, tosyl chloride, polyaminoamide. (aminoamide)]-based resin, 3-chloro-2-hydroxy propylene trimethyl ammonium chloride (3-chloro-2-hydroxy propyl trimethyl ammonium chloride) is selected from any one of the acid dye salt chlorine acetate characterized in that the cation Method of making fibers.
KR10-2002-0072306A 2002-11-20 2002-11-20 Preparation of acetate fabrics for acid-dyeing KR100477470B1 (en)

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