KR100475598B1 - A method of scorched for instant cup scorched rice food - Google Patents

A method of scorched for instant cup scorched rice food Download PDF

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Publication number
KR100475598B1
KR100475598B1 KR10-2002-0048861A KR20020048861A KR100475598B1 KR 100475598 B1 KR100475598 B1 KR 100475598B1 KR 20020048861 A KR20020048861 A KR 20020048861A KR 100475598 B1 KR100475598 B1 KR 100475598B1
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rice
weight
corn
cooking
water
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KR10-2002-0048861A
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KR20020071509A (en
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홍병희
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박승용
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/161Puffed cereals, e.g. popcorn or puffed rice
    • A23L7/165Preparation of puffed cereals involving preparation of meal or dough as an intermediate step
    • A23L7/17Preparation of puffed cereals involving preparation of meal or dough as an intermediate step by extrusion
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/30Puffing or expanding
    • A23P30/38Puffing or expanding by heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B29/00Packaging of materials presenting special problems
    • B65B29/08Packaging of edible materials intended to be cooked in the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/34Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Cereal-Derived Products (AREA)

Abstract

본 발명은 알곡쌀과 싸라기를 별도로 준비하여 개별적으로 수세하고 6시간동안 물에 침지하여 불려 주는 세미단계와; 전분이 찰진 옥수수(가능한 한 강원도산 옥수수)를 밀폐회전로스터기에 투입하여 옥수수입자의 표피가 균열되게 가열,가압상태로 볶아 입자상의 볶음옥수수를 얻고, 얻어진 입자상의 볶음옥수수와 볶음옥수수분말을 각각 70~80중량%와 20~30중량%의 비율로 혼합하여 적당량 물을 투입하여 100℃의 온도로 120분 정도 완전히 증숙하고 여과하여 액체상의 옥수수전분수를 얻는 단계와; 상기의 단계에서 얻어진 불린 알곡쌀과 싸라기를 60~70중량%:30~40중량%로 혼합한 미곡과 미곡100중량%에 대하여 옥수수전분수 40중량%를 혼합하여 통상의 밥보다 조금 질게 쌀밥으로 취반하는 취반단계와; 취반후 즉시 회전익교반기에 쌀밥과 쌀밥100중량%에 대하여 옥수수전분수 10중량%를 같이 투입하여 회전익교반기로 5분정도 교반하여 혼합한 후, 이를 롤기어로 분쇄하고 소정의 두께로 평활시켜 압출하는 혼합-압출단계와; 압착된 밥을 파렛트에 소정의 두께로 전개한 후, 터널식 소성로로 이송하여 200~500℃의 다단계온도로 약 6분간 2차례 굽는 단계와; 이를 상온에서 자연 냉각시켜 파렛트에서 탈거하고, 분쇄하는 단계를 커쳐 내포장하고 컵용기에 투입하여 밀폐포장하는 단계로 이루어지는 것을 특징으로 하여, 가정이나 기타 사무실, 병원등 대부분의 장소에서 흔히 사용하고 냉온수기에서 쉽게 얻을 수 있는 80℃이상의 더운물만을 컵용기에 투입하는 간편한 조리에 의하여 우리민족 고유의 맛인 풍미가 구수하고 섭취가 부드러운 누릉지탕을 간편하게 섭취할 수 있는 컵누릉지를 제공하여 인스턴트면류(컵라면등)에 식상한 일반은 물론 노약자나 병약자 누구라도 간편하게 조리하여 기능성 주식이나 간식으로 섭취할 수 있으며, 재활용 가능한 종이컵에 포장하고 컵자체를 용기로 사용하여 더운 물만을 이용하거나 기호에 따라 별도의 스프, 예컨데 건조김치, 고기스프등등을 첨가하여 조리할 수 있게 하므로서, 조리시 용기나 곤로, 레인지등의 가열조리기없이도 간편하게 즉석에서 조리할 수 있게 하므로서 온수기가 설치된 장소라면 시간과 장소에 구애됨이 없이 휴대하여 간편하게 조리하여 취식할 수 있게 되어 휴대성과 기능성은 물론 구수한 고유의 누릉지탕을 누구나 즐길 수 있게 한 것이다.The present invention is a semi-step which is prepared by separately washing grain rice and wraps, washed with water and immersed in water for 6 hours; Starch-filled corn (possibly from Kangwon-do) is put into a closed rotary roaster and the corn particles are cracked and roasted under pressure to obtain granulated roasted corn. Mixing 80% by weight and 20-30% by weight to add an appropriate amount of water, and steaming completely for about 120 minutes at a temperature of 100 ° C. and filtering to obtain liquid corn starch water; 60% to 70% by weight of the soaked grain rice and Saragi obtained in the above step: 30% to 40% by weight of corn starch mixed with 100% by weight of rice and rice grains to make rice a little thinner than normal rice Cooking step of cooking; Immediately after cooking, 10% by weight of corn starch is added together with 100% by weight of rice and 100% by weight of agitator, and mixed with a rotary blade stirrer for about 5 minutes, mixed, crushed with a roll gear, and smoothed to a predetermined thickness. A mixing-extrusion step; Deploying the compressed rice to a pallet to a predetermined thickness, and transferring the same to a tunnel type kiln and baking twice for about 6 minutes at a multi-step temperature of 200 to 500 ° C .; It is naturally cooled at room temperature, removed from the pallet, and pulverized. The inner packing is carried out, and the cup is placed in a closed container. The packing is usually used in most places such as homes, offices and hospitals. Instant noodles (cup ramen noodles, etc.) can be easily eaten with Nungjijitang, which is easy to ingest and tastes the flavor that is unique to our nation by the simple cooking that only hot water above 80 ℃ can be easily obtained in the cup container. Anyone who is old or sick, as well as those who are sick, can easily cook and consume them as functional stocks or snacks.Pack them in recyclable paper cups and use the cups themselves as containers to use only hot water or separate soup, For example, you can add dried kimchi, meat soup, etc. In the place where water heater is installed, it can be cooked and eaten easily regardless of time and place, so that it can be cooked on the spot without cooking containers, stoves, stoves, etc. Of course, anyone can enjoy the unique original rice wine.

Description

인스턴트 컵누룽지의 제조방법{A method of scorched for instant cup scorched rice food}A method of scorched for instant cup scorched rice food}

본 발명은 컵라면과 같이 용기내에 80℃이상의 뜨거운 물만 투입하거나 시식자의 기호에 따라 첨부된 스프등을 추가로 투입하여 즉석에서 구수한 누릉지탕을 먹을 수 있는 인스턴트 컵누릉지의 제조방법에 관한 것이다.The present invention relates to a method for producing an instant cup wheat buckwheat which can be eaten immediately after the addition of hot soup at 80 ℃ or more, such as cup ramen or additionally added soup according to the taste of the tasters.

주지된 바와 같이, 누릉지는 구수한 풍미감과 부드러운 침작에 의한 섭취감등이 양호하고 영양가가 우수하여 고래로 부터 우리나라 민족이 건과자의 형태나 탕으로 즐겨 섭취하고 있는 고유 식품으로서, 일반 대중은 물론 소화능력이 미약한 노약자나 병약자의 경우 간식으로서 뿐만 아니라 주식으로서도 널리 이용되고 있는 고유식품으로 애용되어 왔다.As is well known, hilly rice is a unique food that Korean people enjoy in the form of dried confectionery or hot water from whales because it has good flavor and soft intake and good nutritional value. The elderly and the weak are weak, and have been used as a unique food that is widely used not only as a snack but also as a staple food.

그러나 현재에는 취반용기가 선진화되어 알루미늄,스테인레스등과 같은 재질의 압력솥이나 전기밥솥등과 같이 밥이 쉽게 타지않는 상태로 취반되게 설계된 취반용기를 사용하고 있으므로서, 취반시 적절한 형태의 누릉지가 발생하게 밥을 짓기가 매우 어려워 재래의 가마솥과 같이 적절하게 누른 상태의 누릉지를 얻기에 많은 어려움이 뒤따르고 있었다.However, at present, the cooking container is advanced, and the cooking container is designed to be cooked in such a state that the rice does not burn easily, such as a pressure cooker or an electric rice cooker made of aluminum, stainless steel, etc. It was very difficult to cook rice, and many difficulties were followed in obtaining a well-pressed hillside like a conventional cauldron.

이러한 점을 감안하여 인스턴트 누릉지를 제조하기 위한 방법이 특허출원 제1988-0003796호등 과거에도 여러 가지로 제기된 바 있으나, 이들은 얻어진 누릉지에 물을 넣고 가열하여 끓여야 하는 불편이 있어, 조리하는데 버너등의 가열기와 냄비등과 같은 용기를 필요로하는 등 섭취에 많은 불편과 조리조건에 많은 제약이 뒤따르는 사용상의 불편이 있었다.In view of this point, a method for manufacturing an instant rice paddy has been raised in various ways in the past, such as Patent Application No. 1988-0003796. However, they are inconvenient to boil water by heating it in the rice paddy obtained. There were many inconveniences such as the need for a container such as a heater and a pot.

따라서 종래에는 누릉지의 기호나 효능이 알려져 있음에도 불구하고, 현재까지는 라면이나 우동등 밀가루를 주원료로하는 면류와 같은 것만을 가공하여 컵에 포장하고 조리시 컵에 온수를 투입하여 즉석에서 조리하여 섭취하는 이른바 컵라면등이 인스턴트 식품으로 대종을 이르고 있는 바, 이와 같은 면류의 컵라면 등은 소화장애를 많이 느끼게되고 쉽게 식상하게 될 뿐만 아니라, 장복하면 체질의 약화가 초래되는등의 여러 가지 문제점을 노출시켜 간간히 간식으로 밖에 사용할 수 없는 단조로움을 나타내고 있는 실정이다.Therefore, although the taste and efficacy of the hilly land are known in the past, until now, only the same kind of noodles as flour as the main ingredient such as ramen or udon are processed and packaged in a cup, and hot water is put into the cup when cooking to cook immediately. The so-called cup ramen is becoming an instant food, and the noodles, such as cup ramen, cause a lot of digestive disorders and become easily eaten, and when worn, they expose various problems such as weakening of the constitution. The situation is showing the monotony that can be used only occasionally as a snack.

따라서, 본 발명은 상기와 같은 인스턴트식품의 제반 문제점을 해소하여, 가정이나 기타 사무실, 병원등 대부분의 장소에서 흔히 사용하고 냉온수기에서 쉽게 얻을 수 있는 80℃이상의 더운물만을 컵용기에 투입하는 간편한 조리에 의하여 풍미가 구수하고 섭취가 부드러운 컵누릉지탕을 간편하게 섭취할 수 있는 컵누릉지를 제공함에 그 목적이 있는 것이다.Therefore, the present invention solves all the problems of the instant food, such as home, other offices, hospitals, such as most commonly used in most places, easy to put hot water of 80 ℃ or more can be easily obtained in a cold and hot water container in a simple cooking Its purpose is to provide a cup nungji which can be easily ingested cup nungjijitang savory flavor and smooth intake.

또한, 본 발명은 80℃이상의 더운물과 기호에 따라 다양한 스프를 추가로 컵용기에 투입하는 간편한 조리에 의하여 풍미가 구수하고 섭취가 부드럽고 스프 고유의 맛과 효능이 첨가된 컵누릉지탕을 간편하게 섭취할 수 있는 컵누릉지를 제공하여 일반은 물론 노약자나 병약자 누구라도 간편하게 조리하여 기능성 주식이나 간식으로 섭취할 수 있는 컵누릉지를 제공함에 다른 목적이 있는 것이다.In addition, the present invention can be easily ingested cup Nungjijitang tang flavored by the simple cooking by adding a variety of soups in addition to the hot water and preference of more than 80 ℃ in a cup container, the intake is smooth and the taste and efficacy of the soup is added easily It is another purpose to provide a cup gulgeotji that can be easily eaten as a functional stock or snack by anyone, as well as the elderly or sick, by providing a cup gulgeum that can be.

또한, 본 발명은 컵에 포장하고 컵자체를 용기로 사용하여 더운물로 조리할 수 있게 하므로서, 조리시 용기나 곤로, 레인지등의 가열조리기없이도 간편하게 즉석에서 조리할 수 있게 하므로서 온수기가 설치된 가정은 물론 병실이나 사무실, 휴게소등에서 간편하게 조리할 수 있으므로서 휴대가 간편하고 장소에 구애됨이 없이 손쉽게 조리하여 섭취할 수 있는 컵누릉지를 제공함에 또 다른 목적이 있는 것이다.In addition, the present invention can be cooked in hot water by using a cup and the cup itself as a container, and can be cooked on the spot without cooking, cooking stoves, cookers, etc. Another object is to provide a cup rug that can be easily cooked and consumed without being stuck in the place because it can be easily cooked in a hospital room, office or rest area.

이러한 목적을 달성하기 위하여, 본 발명은 알곡쌀과 싸라기를 별도로 준비하여 개별적으로 수세하고 6시간동안 물에 침지하여 불려 주는 세미단계와; 전분이 찰진 옥수수(가능한 한 강원도산 옥수수)를 밀폐회전로스터기에 투입하여 옥수수입자의 표피가 균열되게 가열,가압상태로 볶아 입자상의 볶음옥수수를 얻고, 얻어진 입자상의 볶음옥수수와 볶음옥수수분말을 각각 70~80중량%와 20~30중량%의 비율로 혼합하여 적당량 물을 투입하여 100℃의 온도로 120분 정도 완전히 증숙하고 여과하여 액체상의 옥수수전분수를 얻는 단계와; 상기의 단계에서 얻어진 불린 알곡쌀과 싸라기를 60~70중량%:30~40중량%로 혼합한 미곡과 미곡100중량%에 대하여 옥수수전분수 40중량%를 혼합하여 통상의 밥보다 조금 질게 쌀밥으로 취반하는 취반단계와; 취반후 즉시 회전익교반기에 쌀밥과 쌀밥100중량%에 대하여 옥수수전분수 10중량%를 같이 투입하여 회전익교반기로 5분정도 교반하여 혼합한 후, 이를 롤기어로 분쇄하고 소정의 두께로 평활시켜 압출하는 혼합-압출단계와; 압착된 밥을 파렛트에 소정의 두께로 전개한 후, 터널식 소성로로 이송하여 200~500℃의 다단계온도로 약 6분간 2차례 굽는 단계와; 이를 상온에서 자연 냉각시켜 파렛트에서 탈거하고, 분쇄하는 단계를 커쳐 내포장하고 컵용기에 투입하여 밀폐포장하는 단계로 이루어지는 것을 특징으로 하는 것으로, 이를 각 단계별로 더욱 상세하게 설명하면 다음과 같다. In order to achieve this object, the present invention comprises a semi-step to prepare separately the grain rice and wraps and washed separately and soaked in water for 6 hours; Starch-filled corn (possibly from Kangwon-do) is put into a closed rotary roaster and the corn particles are cracked and roasted under pressure to obtain granulated roasted corn. Mixing 80% by weight and 20-30% by weight to add an appropriate amount of water, and steaming completely for about 120 minutes at a temperature of 100 ° C. and filtering to obtain liquid corn starch water; 60% to 70% by weight of the soaked grain rice and Saragi obtained in the above step: 30% to 40% by weight of corn starch mixed with 100% by weight of rice and rice grains to make rice a little thinner than normal rice Cooking step of cooking; Immediately after cooking, 10% by weight of corn starch is added together with 100% by weight of rice and 100% by weight of agitator, and mixed with a rotary blade stirrer for about 5 minutes, mixed, crushed with a roll gear, and smoothed to a predetermined thickness. A mixing-extrusion step; Deploying the compressed rice to a pallet to a predetermined thickness, and transferring the same to a tunnel type kiln and baking twice for about 6 minutes at a multi-step temperature of 200 to 500 ° C .; This is naturally cooled at room temperature, removed from the pallet, the step of crushing the inner packaging and the cup container is characterized in that it comprises a step of hermetically packaged, it is described in more detail in each step as follows.

(세미단계)(Semi-stage)

본 단계에서는 정상적인 알곡쌀과 파쇄된 싸라기를 별도로 준비하여 개별적으로 수세하고 각기 다른 용기에 투입하여 6시간동안 물에 침지하여 충분히 불려 주는 세미단계이다. 본 세미단계에서의 정상적인 알곡쌀과 파쇄된 싸라기는 각각 입자의 크기가 다르기 때문에 각각 개별적으로 처리하여 서로 혼용되지 않게 함이 바람직하며, 또한 본 발명의 100% 주원료가 미곡에서 상당량-알곡살 60~70중량%에 대하여 싸래기 30~40중량%를 혼용하여 사용하므로서 주원료인 알곡쌀의 소모량을 저감시켜 제조비에 대한 부담을 줄이고, 염가로 양산하기 위함이다.In this step, the normal grain rice and crushed chops are prepared separately, washed with water, and put in different containers, soaked in water for 6 hours, and then called. In this semi-stage, since the normal grain rice and the crushed waste are each different in size, it is preferable to treat them separately so that they are not mixed with each other. It is to reduce the burden on manufacturing cost and mass-produce inexpensively by reducing the consumption of grain rice, which is the main raw material, by using a mixture of 30 to 40% by weight with respect to 70% by weight.

(옥수수전분수 조성단계)(Corn corn starch composition stage)

본 발명에서는 취반,혼합단계에서 사용되는 용수를 옥수수전분수를 사용하고 있다.In the present invention, corn starch is used as the water used in the cooking and mixing stages.

옥수수전분수의 조성단계는 강원도산 옥수수와 같이 전분이 찰진 옥수수를 회전로스터기에 투입하여 밀폐하고 옥수수입자의 전표피가 균열되는 상태가 되게 가열,가압상태로 볶아 전표피가 균열된 입자상의 볶음옥수수를 얻고, 전표피가 균열된 입자상의 볶음옥수수와 미리 준비된 볶음옥수수분말을 각각 70~80중량%와 20~30중량%의 비율로 혼합하여 적당량 물을 투입하여 100℃의 온도로 120분 정도 끓여 찰진 옥수수의 전분과 옥수수 고유의 구수한 풍미가 울어나오는 상태로 중탕한 후, 이를 여과하여 옥수수의 표피가 제거된 상태의 액체상의 옥수수전분수를 얻는다.The composition step of corn starch is to put the starch-filled corn into the rotary roaster, such as corn from Kangwon-do, and heat it so that the whole skin of the corn grains is cracked. To obtain a mixture of roasted corn powder and granulated fried corn powder in the form of cracked whole skin at a ratio of 70 to 80% by weight and 20 to 30% by weight, respectively, add an appropriate amount of water and boil at a temperature of 100 ° C. for about 120 minutes. The starch of waxed corn and corn's own delicious flavor are bathed in a state of crying, and then filtered to obtain a liquid corn starch in which the skin of the corn is removed.

(취반단계)(Preparation stage)

상기의 세미단계 및 옥수수전분수 조성단계에서 각각 얻어진 불린 알곡쌀과 싸라기를 60~70중량%:30~40중량%로 혼합한 미곡과; 미곡100중량%에 대하여 옥수수전분수 40중량%의 비율로 취반기에 각각 투입하여 충분히 저어 알곡쌀과 싸라기가 고루게 혼합되게 한다음, 밥이 눌지않는 상태로 통상의 밥보다 조금 질은 상태로 취반한다. 60 to 70% by weight: 30 to 40% by weight of boiled grain and rice obtained in each of the semi-stage and corn starch composition step; 100% by weight of rice starch, 40% by weight of corn starch in the cooker and stir enough to mix the rice and grains evenly, then cooked in a state of quality a little higher than normal rice without pressing do.

이 취반과정에서 투입되는 옥수수전분수는 일반 물과는 달리 그 자체가 표피가 균열된 볶음 옥수수와 볶음옥수수가루를 충분히 중탕하여 얻어진 것이어서 옥수수전분수에는 옥수수 고유의 구수한 풍미와 전분의 찰진 성질이 쌀밥에 그대로 혼합되게 되므로서 알곡과 싸라기밥이 서로 긴밀하게 접착한 상태로 취반되어 서로 분리되거나 흐트러지는 현상을 방지하게 되고, 옥수수전분수에 의하여 밥맛이 더욱 구수한 풍미를 지니게 되는 것이다. Unlike normal water, the corn starch that is introduced in this cooking process is obtained by sufficiently boiling fried corn and fried corn with cracked skin, so corn starch has the unique flavor of corn and the starchy nature of starch. Since it is mixed as it is in the state that the grain and the rapeseed rice is in a state of being closely adhered to each other to prevent the phenomenon of being separated or disturbed from each other, the rice starch by corn starch has a more delicious flavor.

(혼합단계)(Mixing stage)

상기의 취반단계에서 통상의 밥보다 질게 쌀밥을 취반한 후, 즉시 뜨거운 상태의 쌀밥을 회전익교반기에 투입하여 더욱 긴밀하게 쌀밥과 싸라기밥이 접착되게 교반하는 과정으로서, 투입되는 쌀밥 100중량%에 대하여 옥수수전분수 10중량%를 같이 투입하여 회전익교반기로 5분정도 교반하여 혼합하여 알곡의 쌀밥과 싸라기밥이 충분히 섞이면서 혼합되게 되며, 투입된 옥수수전분수의 전분에 의하여 쌀밥의 밥알과 싸라기밥의 밥알이 고루 석이면서 더욱 긴밀하게 접착되게 된다.After the rice is cooked better than the normal rice in the cooking step, the hot rice is immediately put into the rotary stirrer and stirred more tightly so that the rice and the crab rice are bonded together. Add 10% by weight of corn starch together and stir for about 5 minutes with a rotary blade stirrer to mix the rice and the grain of rice and the grain of rice. The rice grain of rice and the grain of rice are made by the starch of the corn starch. Evenly, it is more closely bonded.

(분쇄-압출단계)(Crushing-extrusion step)

상기의 과정에서 얻어진 알곡으로 취반되어진 쌀밥의 밥알과 싸라기로 지어진 싸라기밥이 밥알이 서로 혼합되어 있는 수분함량이 많은 질은 상태의 쌀밥을 서로 대치하고 있는 롤기어사이로 통과시켜 쌀밥의 밥알이 롤기어에 의하여 싸라기밥과 같은 상태로 으깨어지게 분쇄시킴과 동시에 쌀밥에 투입된 옥수수전분수의 전분이 분쇄,혼합되는 밥알과 싸라기밥 사이에 침투하여 서로 질은 점성을 갖는 상태로 분쇄되어 더욱 긴밀하게 접착되어 서로 분리되지 않게 하면서 옥수수전분수의 구수한 옥수수의 고유풍미가 침투가미되어 더욱 구수한 풍미를 지니게 되며, 분쇄되는 쌀밥을 옥수수전분수의 전분에 의하여 재접착하게 한 후 ,이를 긴 압출노즐을 통해 소정의 두께(약 2~10mm)와 폭으로 평활시켜 연속적으로 압출하여 쌀밥띠를 얻고 이를 요구되는 길이로 절단하여 가로400×세로550×높이30mm의 철판두께 5mm의 무쇠주물 오븐파레트용기에 편편하게 전개하여 투입한다.The quality of the water containing the grains of rice and rice wrapped in rice wrapped in the grain obtained in the above process is mixed with each other. The quality of the rice is passed between the roll gears that replace the rice. By crushing to crush in the same state as the rapeseed rice and at the same time, the starch of corn starch added to the rice penetrates between the grain and the chopped rice and chopped rice, and the quality of each other is crushed in a viscous state to be bonded more tightly While not separated from each other, the unique flavor of the corn starch of the corn starch is penetrated to have a more delicious flavor, and the rice that is crushed is re-glued by the starch of the corn starch. It is smoothed to thickness (about 2 ~ 10mm) and width and continuously extruded to obtain a rice band and required Cut into lengths and feed them flat into a cast iron pallet oven with a width of 400 × 550 × 30 mm.

(소성단계)(Firing stage)

상기와 같이 쌀밥띠를 수납한 가로400×세로550×높이30mm의 철판두께 5mm의 무쇠주물 오븐파레트용기를 터널식 소성로로 이송하여 200~500℃의 다단계온도로 약 6분간 2차례 굽는 소성단계를 거친다.As above, the cast iron pallet container with a width of 400 × length 550 × height of 30mm and a 5mm cast iron pallet is stored in a tunnel-type kiln, and then baked twice for about 6 minutes at a multi-stage temperature of 200 ~ 500 ℃. .

본 소성공정에서는 일순간에 높은 고열로 장시간 소성하면 무쇠주뭉 오븐타렛트용기의 바닥에 쌀밥띠가 눌러 타는 현상을 방지하고 균일하게 적당히 누를 수 있게 하기 위하여 500℃~200℃의 온도범위를 갖는 조건하에서 처음에는 고열로 2분-중열로 2분- 저열로 2분씩 총 6분간 소성하되, 이와 같은 소성을 2차례반복하여 소성하면 가마솥으로 뜸을 들이는 것과 같은 딱딱한 누릉지와 같은 성상의 누릉지를 얻게 되고, 이를 상온에서 방치하여 자연 냉각시켜 남아있는 잔열로 더욱 노릿하게 누르면서 수축하여 무쇠주물 오븐파레트용기로 부터 그대로 분리되게 되는 것이다.In this firing process, if it is fired for a long time with high temperature at a moment, it has a temperature range of 500 ° C to 200 ° C in order to prevent burning of rice paddles on the bottom of the cast iron annealing container and to press it evenly. At first, fire for 2 minutes in high heat, 2 minutes in medium heat, and 2 minutes in low heat, and fire it for 6 minutes.If you repeat this firing twice, you will get a rugged hill like a hard hill like a moxibustion. In addition, it is allowed to stand at room temperature and naturally cooled to shrink while pressing more vividly with the remaining heat, thereby separating it from the cast iron oven pallet container.

(분쇄포장단계)(Pulverization Packing Step)

이와 같이 무쇠주물 오븐파레트용기로 부터 분리된 누릉지를 먹기 편한 임의의 크기로 파쇄한 후, 방수포장방법으로 내포장하고, 종이컵 용기에 투입하여 밀폐포장하면 본 발명을 완성하게 되는 것이다.In this way, after crushing the lumps separated from the cast iron oven pallet container to any size easy to eat, it is packaged in a waterproof packaging method, put into a paper cup container and sealed packaging is to complete the present invention.

상기와 같은 본 발명의 과정 중, 취반 후 밥알과 싸라기밥알이 서로 혼합,접착되게 분쇄하는 과정에 있어 취반할 때, 상대적인 고가의 알곡을 사용하지 않고 비교적 값싼 싸라기를 전부 사용하는 것도 고려할 수 있으나, 싸라기 그 자체를 과다히 사용하면 취반이 거의 불가능하고, 싸라기의 사용량을 소량으로 하고 알곡을 대량으로 사용한 경우에는 경제적인 알곡 수매부담과 분쇄,접착에 많은 시설과 노고가 수반되어 전체적인 생산단가가 상승하여 채산성이 낮아,알곡과 싸라기의 혼합비율은 적어도 60~70중량%:30~40중량%의 법위내에서 혼합함이 바람직하다.In the process of the present invention as described above, when cooking rice in the process of mixing the rice grains and chopped rice after mixing, gluing each other, it is also possible to consider using all of the relatively inexpensive grains without using relatively expensive grains, The excessive use of wrapper itself makes it almost impossible to cook, and if the amount of wrapper is used in small amounts and grains are used in large quantities, the overall production cost increases due to the economical grain purchasing burden, crushing, and adhesion. Therefore, it is low in profitability, and it is preferable to mix the mixing ratio of a grain and a grain within the range of at least 60-70 weight%: 30-40 weight%.

상기와 같은 본 발명은 가정이나 기타 사무실, 병원등 대부분의 장소에서 흔히 사용하고 냉온수기에서 쉽게 얻을 수 있는 80℃이상의 더운물만을 컵용기에 투입하는 간편한 조리에 의하여 우리민족 고유의 맛인 풍미가 구수하고 섭취가 부드러운 누릉지탕을 간편하게 섭취할 수 있는 컵누릉지를 제공하여 인스턴트면류(컵라면등)에 식상한 일반은 물론 노약자나 병약자 누구라도 간편하게 조리하여 기능성 주식이나 간식으로 섭취할 수 있으며, 재활용 가능한 종이컵에 포장하고 컵자체를 용기로 사용하여 더운 물만을 이용하거나 기호에 따라 별도의 스프, 예컨데 건조김치, 고기스프등등을 첨가하여 조리할 수 있게 하므로서, 조리시 용기나 곤로, 레인지등의 가열조리기없이도 간편하게 즉석에서 조리할 수 있게 하므로서 온수기가 설치된 장소라면 시간과 장소에 구애됨이 없이 휴대하여 간편하게 조리하여 취식할 수 있게 되어 휴대성과 기능성은 물론 구수한 고유의 누릉지탕을 누구나 즐길 수 있는 등의 여러 가지 특징을 지닌 유용한 것이다.The present invention as described above is commonly used in most places, such as homes, offices, hospitals, and easy to put hot water of 80 ℃ or more easily obtainable in a cold and hot water container by simply cooking to save the flavor of the unique taste of our nation and ingest In addition to serving the instant noodles (cup noodle), instant noodles (cup noodles, etc.) can be easily eaten as functional stock or snacks. By using the cup itself as a container, you can use only hot water or add soup, dried kimchi, meat soup, etc. according to your preference, so that you can cook without cooking, cooking, cooking or heating. Where you can cook on the spot, Overlook matter where being to be able to cook, eat and easy to carry without it useful with a variety of features such as you can enjoy all the unique nureungji tang of portability and functionality, as well as savory.

Claims (1)

알곡쌀과 싸라기를 별도로 준비하여 개별적으로 수세하고 6시간동안 물에 침지하여 불려 주는 세미단계와; Semi-steps to prepare grain rice and wraps separately washed with water and soaked in water for 6 hours; 전분이 찰진 옥수수(가능한 한 강원도산 옥수수)를 밀폐회전로스터기에 투입하여 옥수수입자의 표피가 균열되게 가열,가압상태로 볶아 입자상의 볶음옥수수를 얻고, 얻어진 입자상의 볶음옥수수와 볶음옥수수분말을 각각 70~80중량%와 20~30중량%의 비율로 혼합하여 적당량 물을 투입하여 100℃의 온도로 120분 정도 완전히 증숙하고 여과하여 액체상의 옥수수전분수를 얻는 단계와; Starch-filled corn (possibly from Kangwon-do) is put into a closed rotary roaster and the corn particles are cracked and roasted under pressure to obtain granulated roasted corn. Mixing 80% by weight and 20-30% by weight to add an appropriate amount of water, and steaming completely for about 120 minutes at a temperature of 100 ° C. and filtering to obtain liquid corn starch water; 상기의 단계에서 얻어진 불린 알곡쌀과 싸라기를 60~70중량%:30~40중량%로 혼합한 미곡과 미곡100중량%에 대하여 옥수수전분수 40중량%를 혼합하여 통상의 밥보다 조금 질게 쌀밥으로 취반하는 취반단계와; 60% to 70% by weight of the soaked grain rice and Saragi obtained in the above step: 30% to 40% by weight of corn starch mixed with 100% by weight of rice and rice grains to make rice a little thinner than normal rice Cooking step of cooking; 취반후 즉시 회전익교반기에 쌀밥과 쌀밥100중량%에 대하여 옥수수전분수 10중량%를 같이 투입하여 회전익교반기로 5분정도 교반하여 혼합한 후, 이를 롤기어로 분쇄하고 소정의 두께로 평활시켜 압출하는 혼합-분쇄-압출단계와; Immediately after cooking, 10% by weight of corn starch is added together with 100% by weight of rice and 100% by weight of agitator, and mixed with a rotary blade stirrer for about 5 minutes, mixed, crushed with a roll gear, and smoothed to a predetermined thickness. A mixing-grinding-extrusion step; 압착된 밥을 파렛트에 소정의 두께로 전개한 후, 터널식 소성로로 이송하여 200~500℃의 다단계온도로 약 6분간 2차례 굽는 단계와; Deploying the compressed rice to a pallet to a predetermined thickness, and transferring the same to a tunnel type kiln and baking twice for about 6 minutes at a multi-step temperature of 200 to 500 ° C .; 이를 상온에서 자연 냉각시켜 파렛트에서 탈거하고, 분쇄하는 단계를 커쳐 내포장하고 컵용기에 투입하여 밀폐포장하는 단계로 이루어지는 것을 특징으로 컵누릉지의 제조방법.The method of manufacturing a cup rump, characterized in that it comprises the step of naturally cooling it at room temperature to remove it from the pallet, the step of crushing the inner packing and to put it in a cup container and hermetically package it.
KR10-2002-0048861A 2002-08-19 2002-08-19 A method of scorched for instant cup scorched rice food KR100475598B1 (en)

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KR890015682A (en) * 1988-04-06 1989-11-25 허영석 How to make instant nurungji
KR940003682A (en) * 1992-08-17 1994-03-12 윤종룡 How to handle location error of robot
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KR19980065336A (en) * 1997-01-08 1998-10-15 김완태 Cup instant food using nurungji and its manufacturing method
KR100202266B1 (en) * 1996-10-09 1999-06-15 이광수 Preparation of cooked browning rice and its apparatus
KR20020066398A (en) * 2002-07-29 2002-08-16 최덕화 no name

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Publication number Priority date Publication date Assignee Title
KR890015682A (en) * 1988-04-06 1989-11-25 허영석 How to make instant nurungji
KR940003682A (en) * 1992-08-17 1994-03-12 윤종룡 How to handle location error of robot
KR940011814A (en) * 1992-11-20 1994-06-22 이시다 아쯔미 Damping Force Control Hydraulic Shock Absorber
KR960009885A (en) * 1994-09-07 1996-04-20 윤용술 Foaming Nurungji Anti-Bonding Agent
KR100202266B1 (en) * 1996-10-09 1999-06-15 이광수 Preparation of cooked browning rice and its apparatus
KR19980065336A (en) * 1997-01-08 1998-10-15 김완태 Cup instant food using nurungji and its manufacturing method
KR20020066398A (en) * 2002-07-29 2002-08-16 최덕화 no name

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