KR100460847B1 - A move-able apparatus of pulverizing agitating mixing soil and stone together - Google Patents
A move-able apparatus of pulverizing agitating mixing soil and stone together Download PDFInfo
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- KR100460847B1 KR100460847B1 KR10-2001-0043655A KR20010043655A KR100460847B1 KR 100460847 B1 KR100460847 B1 KR 100460847B1 KR 20010043655 A KR20010043655 A KR 20010043655A KR 100460847 B1 KR100460847 B1 KR 100460847B1
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- soil
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- hammer mill
- stirring mixing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/02—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
- B02C13/04—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters hinged to the rotor; Hammer mills
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Abstract
본 발명은 현장에서 발생하는 현장토(흙과 돌)를 분쇄물을 모재로 하여 여기에 고화제 결합수(경화제)를 첨가 고화토 공법에 사용하는 고화토 몰탈을 제조하는 장치에 관한 것으로 구체적으로는 현장토를 선별 분쇄 분급하는 장치와 이 장치에 의해 분쇄된 현장토에 고화제 및 결합수를 첨가 혼합 교반하는 장치로 구성된 이동식 고화토 분쇄 및 교반혼합장치에 관한 것임.The present invention relates to an apparatus for producing mortar mortar using in situ soil (soil and stone) generated in the field as a base material and adding a solidifying agent binding water (curing agent) thereto. The present invention relates to a mobile solidified soil pulverizing and stirring mixing device comprising a device for sorting and classifying soil soil and a device for mixing and stirring solid soil and bonded water to the soil soil pulverized by the apparatus.
Description
본 발명은 지반굴착시 현장에서 발생하는 흙과 돌(현장토)을 분쇄한 분쇄물을 모재로 하고, 이에 시멘트, 석회, 실리카 등의 고화체와 강도, 내수성, 내구성, 수화 응결성 등을 향상시킬 수 있는 기능성 물질인 경화제를 첨가한 조성물로 시공하는 고화토 공법 즉, 현장토의 처리에서부터 고화토 시공몰탈을 얻기까지의 연속공정에 관한 것으로, 더 상세하게는, 토목공사 현장에서 지반굴착시 발생하는 현장토를 선별하고, 파쇄, 분쇄 및 분급, 그리고 고화제의 첨가, 혼합 및 교반, 결합수(경화제 등의 기능성 물질 포함)의 살포처리 및 분급 공정으로 포설 시공할 수 있는 고화토 몰탈까지 얻을 수 있는 자동화 플랜트 장치로, 현장토의 물리적 성상과 고른 입도의 혼합비를 자유자재로 조절하고 고화제와 결합수를 첨가하여 교반혼합을 통하여 고화토의 우수한 품질을 확보하고 고화토 공법을 다용도로 할 수 있으며 시공성을 향상시킬 수 있는 고화토 분쇄 및 교반혼합장치에 관한 것이다.The present invention is based on the ground material crushed ground and soil (site soil) generated during the ground excavation, thereby improving the solidified materials such as cement, lime, silica and strength, water resistance, durability, hydration coagulation, etc. It relates to a continuous process of solidification method, that is, the construction process from the field soil processing to obtaining the mortar mortar for construction of the soil, and more specifically, the site generated during the ground excavation at the civil engineering site. Soils can be obtained by crushing, pulverizing and classifying soils, adding and mixing solidifying agents, mixing and stirring, sprinkling of bound water (including functional materials such as hardeners), and solidified soil mortars that can be laid by It is an automated plant device that freely controls the mixing ratio of the physical properties and even particle size of the soil, and adds a hardening agent and water to the soil. The present invention relates to a high-grade soil crushing and agitation mixing apparatus that can secure a high quality of water, can make a multi-purpose soil method, and improve the workability.
종래의 고화토 공법으로는 현장에서 지반 굴착시 발생하는 현장토를 선별하여 일정한 굵기의 흙만을 모재로하여 여기에 고화제를 첨가하여 교반 혼합하는 공법과, 결합수를 첨가하는 공정 등 각각 별개의 작업공정으로 고화토 몰탈을 제조하므로서, 고화토 몰탈의 균질성이 결여되고, 이로 인하여 작업능률이 크게 떨어지는 문제점이 있었다.In the conventional solidified soil method, the soils generated during the excavation of the ground in the field are selected and soils of a certain thickness are used as the base material, and a solidification method is added thereto, followed by stirring and mixing. By producing the mortar of the mortar by the work process, the homogeneity of the mortar mortar is lacking, thereby causing a problem that the work efficiency is greatly reduced.
종래의 흙만을 모재로 하여 시공하는 고화토 공법에 비하여, 흙과 돌의 분쇄물을 함께 모재로 하여 시공하는 고화토 공법이 여러 가지 물성 면에 있어서나, 특히 강도와 내구성 면에 있어서 뛰어난 점이 입증됨으로써, 이에 알맞은 고화토 몰탈을 얻을 수 있는 장치를 제공함에 목적이 있으며, 구체적으로는 고화토의 선별과 파쇄 및 분쇄에 있어서 입도의 조절기능, 분급기능, 정확하게 계량된 고화토의 1차 교반혼합 처리 및 결합수(경화제 포함)의 첨가에 따라 정확한 조성비 및 균질성을 보장할 수 있고, 또한 연속공정으로 자동화함으로써 작업능률을 극대화시킬 수 있는 고화토 분쇄 및 교반 혼합장치를 제공함에 목적이 있다.Compared to the conventional soil process using only soil as a base material, the soil process using both ground and stone ground materials as a base material proves superior in various physical properties, especially in terms of strength and durability. The purpose of the present invention is to provide a device capable of obtaining a suitable mortar of mortar. Specifically, in the sorting, crushing and pulverizing the mortar, the particle size control function, the classification function, the first stirring mixing treatment of the finely measured mortar and The purpose of the present invention is to provide an apparatus for pulverizing and stirring the hardened soil which can ensure the correct composition ratio and homogeneity according to the addition of the coupling water (including the hardening agent) and also maximize the working efficiency by automating it in a continuous process.
도 1은 본 발명에 따른 고화토 분쇄 및 교반혼합장치의 내부를 나타낸 전체 구성도〈도면의 주요부분에 대한 부호의 설명〉1 …선별기, 4 …해머밀 수장통, 5 …해머밀,6 …치차로울러, 7 …치차로울 저장통, 8 …하측출구,10 …마쇄스크류, 11 …실린더, 13 …분급익내장통,16 …교반익, 17 …교반혼합탱크, 21 …교반혼합스크류,22 …실린더, 24 …살수장치, 12 …분급익1 is an overall configuration diagram of the interior of a solidified soil crushing and stirring mixing device according to the present invention. Separator, 4... Hammer mill canister, 5... Hammer mill, 6... 7 gears. Toothed reservoir, 8... Lower exit, 10. Grinding screw, 11... Cylinder, 13... Classification wing casing, 16. Stirring blade, 17. Stirring mixing tank, 21... Agitated mixing screw, 22... Cylinder, 24... Watering device, 12. Classification
이하, 본 발명에 따른 고화토 분쇄 및 교반혼합장치의 바람직한 일 실시예를 첨부도면에 의거하여 상세하게 설명하면 다음과 같다.도 1은 본 발명에 따른 고화토 분쇄 및 교반혼합장치의 내부를 나타낸 도면으로서, 지반굴착시 현장에서 발생한 현장토(흙과 돌)를 선별기(1)를 통해 직경 10cm 이하의 돌이나 흙을 통과시켜 컨베이어 벨트(3)에 의해 해머밀 수장통(4) 내로 이송하여 그 내측에 설치하여 있는 해머밀(5)이 모터(3)에 의해 회전하면서 선별된 현장토를 분급과 동시에 분쇄하게 되며, 상기 해머밀 수장통(4) 내에서 분급과 동시에 분쇄된 현장토의 분쇄물은 치차로울 저장통(7)으로 낙하됨과 동시에 현장토의 분쇄물 낙하통로 직하에 두 대의 치차로울러(6)가 대향으로 회전하도록 설치되어 있는 치차로울러(6)에 의해 더욱 미세하게 분쇄되어 치차로울 저장통(7)의 하단부에 개설되어서 실린더(11)와 서로 연통되도록 연결하여 있는 하측출구(8)로 낙하되어 실린더(11) 내측에 설치하여 있는 마쇄스크류(10)는 모터(9)의 구동에 의해 회전하면서 현장토 분쇄물을 마쇄하는 한편, 스크류에 의해 실린더(11)의 아래쪽으로 마쇄된 분쇄물은 이송되고, 또한 분급익 내장통(13) 내측에 설치하여 있는 분급익(12)에 의해 분급되어 분급익 내장통(13)을 거쳐서 버키트 컨베이어(14)상에 정량 낙하되어 교반혼합탱크(17)로 이송된다.상기 교반혼합탱크(17)내로 이송된 마쇄된 분쇄물은 고화제 탱크(18)에서 이송된 고화제와 같이 모터(15)에 의해 구동되는 교반익(16)의 회전작용에 의해 1차 교반혼합되고, 이와 같이 혼합된 혼합물은 교반혼합탱크(17)의 하측출구(19)를 거쳐서 실린더(22)내로 배출하게 되고, 실린더(22)내로 인입된 마쇄된 분쇄물은 모터(20)와 연결되어 있는 교반혼합스크류(21)의 회전으로 결합수 탱크(23)에서 공급되는 급수는 실린더(22) 상부면에 설치하여 있는 살수장치(24)를 거쳐 실린더(22) 내측으로 살수되는 결합수(경화제 포함)와 혼합되어 2차적으로 교반혼합되어 이송되면서 분급기(25)에서 분급되어 배출되므로서 완전한 고화토 몰탈을 얻게 된다.Hereinafter, a preferred embodiment of the solidified soil grinding and stirring mixing device according to the present invention will be described in detail with reference to the accompanying drawings. FIG. 1 shows the interior of the solidified soil grinding and stirring mixing device according to the present invention. As a drawing, the soil (stone and stone) generated at the site during the ground excavation is passed through a stone or soil having a diameter of 10 cm or less through the sorting machine (1) and transported into the hammer mill water container (4) by the conveyor belt (3). The hammer mill 5 installed in the inside of the hammer mill 5 rotates by the motor 3 to simultaneously classify the selected field soil at the same time as the classification, and grinds the field soil ground at the same time as the classification in the hammer mill bin 4. At the same time, the water is dropped into the toothed storage reservoir (7) and at the same time, finely pulverized by the toothed roller (6) which is installed so that two toothed rollers (6) are rotated oppositely under the ground of the crushed material drop passage of the soil. The grinding screw 10, which is opened at the lower end of the reservoir 7 and is dropped into the lower outlet 8 connected to communicate with the cylinder 11, is installed inside the cylinder 11 so as to drive the motor 9. While grinding the ground soil pulverized product while rotating, the ground pulverized product pulverized downward of the cylinder 11 by a screw is conveyed, and is further classified by the classifying vane 12 installed inside the classifying vane inner cylinder 13. The pulverized pulverized material transferred to the stirring mixing tank 17 is quantitatively dropped on the bucket conveyor 14 through the classifying vane box 13 and transferred to the stirring mixing tank 17. Primary stirring and mixing by the rotational action of the stirring blade 16 driven by the motor 15, such as the solidifying agent conveyed in (18), the mixture thus mixed is the lower outlet ( 19) to be discharged into the cylinder 22 and drawn into the cylinder 22. The pulverized pulverized product is supplied to the combined water tank 23 by the rotation of the stirring mixing screw 21 connected to the motor 20 through the sprinkling system 24 installed on the upper surface of the cylinder 22. The mixed water (including the hardener) to be sprayed into the cylinder 22 is mixed with secondary stirring and conveyed while being classified and discharged from the classifier 25 to obtain complete solidified soil mortar.
본 발명에 의한 특징은 굴착현장에서 용도별, 기능별로 굴착된 흙과 돌의 배합량과 입조를 자유자래로 조절 생산할 수 있어 기존의 고화토 공법으로는 얻을 수 없었던 고강도(150-200kg f/㎠) 및 우수한 내구성 및 내구성의 고화물을 얻을 수 있어 내수성이 요구되는 친환경 도로(예를들면, 농로, 임도, 공원보도 등), 연약지반의 안정화, 농수로와 같은 콘크리트 구조물과 유사한 강도와 기능이 요구되는 구조를 토목건축공사의 기초기반, 쓰레기 매립장, 경사면의 구축 등에도 고화토 공법으로 적용 가능한 고화토 몰탈을 생산할 수 있는 장치라 할 수 있다.Features according to the present invention can be produced by adjusting the amount and granulation of excavated soil and stone by use and function in the excavation site freely, high strength (150-200kg f / ㎠) and excellent that was not obtained by the conventional solidification method It is possible to obtain high durability and durability, so it is possible to build a structure that requires strength and function similar to concrete structures such as eco-friendly roads (eg, farm roads, forest roads, park walkways, etc.) that require water resistance, stabilization of soft ground, and agricultural waterways. It can be said to be a device that can produce mortar of mortar, which can be applied to the foundation of civil engineering, landfill, and construction of slopes.
또한, 본 발명의 장치에 대한 부분적인 공정에 투입되는 개개의 장치 기능을 살펴보면, 현장토에는 불규칙한 돌이 포함되어 있어 선별기(1)에는 특수 철망(일종의 체)이 설치되어 있어 투입단계에서 돌에 대한 크기 선택을 조절할 수 있으며, 해머밀(5)은 회전수를 조절하여 흙 덩어리를 분급시킴과 동시에 투입되는 돌은 콘크리트 골재의 자갈크기로 파쇄시킨 다음 치차로울러(6)의 간격조정으로 분쇄 입자의 크기를 조절하고, 이 입자를 이송 및 마쇄스크류(10)를 통과시켜 마쇄시킴으로서 50-150 메쉬 범위의 입도까지 얻을 수 있으며, 버킷컨베이어(14)로 이송하므로 정확한 량을 공급할 수 있고, 고화제 및 결합수의 정확한 량을 공급할 수 있어 고화토 조성비를 정확히 유지할 수 있으며, 우수한 교반혼합 기능으로 균질화된 고화토 몰탈을 얻을 수 있어 고화토의 우수한 품질을 확보할 수 있는 고화토 분쇄 및 교반혼합장치라 할 수 있다.In addition, looking at the function of the individual device to be put into the partial process for the device of the present invention, the soil is included in the irregular stone, the sorter (1) is equipped with a special wire mesh (a type of sieve) is installed for the stone at the input stage Size selection can be adjusted, the hammer mill (5) is to adjust the number of revolutions to classify the soil mass and at the same time the stone is crushed into the gravel size of the concrete aggregate, and then by adjusting the interval of the gear roller (6) of the crushed particles By controlling the size and grinding the particles by passing them through the grinding and grinding screw 10, they can be obtained up to a particle size in the range of 50-150 mesh, and can be supplied to the bucket conveyor 14 so that the exact amount can be supplied, and the solidifying agent and It is possible to supply the exact amount of the binding water, so that the composition ratio of the high-altitude soil can be maintained accurately, and the homogenized high-molecular soil mortar can be obtained by the excellent stirring mixing function. It can be referred to as a high-grade soil crushing and stirring mixing device that can ensure the excellent quality of the clay.
그 외에, 본 발명의 장치는 500㎥/일 까지 고화토 몰탈을 처리할 수 있는 장치이고, 원료의 선별에서 마쇄까지 처리할 수 있는 1단계 공정 장치와 현장토 분쇄물 공급에서부터 혼합교반을 거쳐 고화토 몰탈을 얻는 단계인 2단계 공정 장치가 별도로 분리되어 이동되고 사용시에 이들을 결합하므로서 연속공정의 장치가 된다.In addition, the apparatus of the present invention is a device capable of processing mortar mortar up to 500㎥ / day, and solidification through mixing and stirring from a one-stage process equipment that can process raw materials from sorting to grinding The two-stage process unit, which is the step of obtaining the mortar, is separated and moved separately and combines in use, resulting in a continuous process unit.
또한, 1단계 공정장치는 3-4톤의 많은 중량이므로, 이송수단(A)에 고정되어 있으며, 상기 이송수단(A)은 프레임(A1)과 바퀴(A2) 그리고 파쇄, 분쇄 및 마쇄처리가 행해지는 장치이기 때문에 진동과 요동이 심하므로, 이동수단(A)을 고정시키는 지지고정수단(A3)이 구비되어 있고, 2단계 공정장치 역시 3-4톤 정도의 중량을 갖고 있는 장치이므로, 이동수단(B)에 고정되어 있고, 상기 이동수단(B)도 프레임(B1)과 바퀴(B2)로 구성되어 있고, 교반 및 혼합장치이기 때문에 진동 및 요동이 심하므로 지지고정수단(B3)을 구비하여 있다.In addition, since the first stage processing apparatus has a large weight of 3-4 tons, it is fixed to the conveying means (A), and the conveying means (A) has a frame (A1) and wheels (A2) and crushing, pulverizing and grinding treatment. Since it is a device to be made, since vibration and shaking are severe, support fixing means A3 for fixing the moving means A is provided, and the two-stage processing apparatus is also a device having a weight of about 3-4 tons. It is fixed to the means (B), and the moving means (B) is also composed of the frame (B1) and the wheel (B2), because it is agitating and mixing apparatus is provided with support fixing means (B3) because the vibration and shaking is severe. It is.
이와 같은 장치들은 4톤 트럭이 통행할 수 있는 곳이면 장치의 이동이 가능하여 취급이 매우 용이하다.Such devices are very easy to handle as they can be moved wherever a 4 ton truck can pass.
이상에서와 같이 본 발명에 따른 고화토 분쇄 및 교반혼합장치에 의하면, 지반굴착현장 도처에 운반 설치가 가능할 뿐만 아니라, 공사 현장에서 지반굴착시 발생하는 현장토(원료)를 분쇄하여 제품(고화몰탈)생산에 따른 일괄작업이 가능하므로 수송에 따른 비용 및 연속 일괄 공정으로 한 인건비 절감이 가능하고, 기능면에 있어서도 현장토인 흙과 돌을 동시에 처리할 수 있고, 또한 현장토에 대한 분쇄 및 마쇄입도를 자유자재로 조절할 수 있어 고화토 공법적용의 다양화 및 적용 범위를 확대시킬 수 있으며, 정확한 원료의 공급으로 고화토의 정확한 조성비 확보 및 우수한 교반혼합 기능으로 고화토 조성물의 균질성을 확보할 수 있어 고화물의 강도, 내구성 및 전달력에 의한 밀림방지성 등을 향상시킬 수 있는 고품질의 고화토 몰탈을 얻게 되어 연약지반의 안정화 및 토목 건축 공사의 기초지반은 물론 농로, 일도, 공원보도, 농수로, 경사면의 구축, 쓰레기 매립장의 구축 등에 널리 사용할 수 있는 고화토 분쇄 및 교반 혼합장치다.As described above, according to the solidified soil crushing and stirring mixing apparatus according to the present invention, not only can be transported and installed in the ground excavation site, but also the ground soil (raw material) generated during the ground excavation at the construction site by grinding the product (solid mortar) As it is possible to collectively work according to production, it is possible to reduce the cost of transportation and labor cost by the continuous batch process, and it is possible to simultaneously process soil and stone, which is the field soil, in terms of function, and also to grind and grind the soil. It can be freely controlled to diversify and expand the range of application for the process of high-altitude soil, and to ensure the homogeneity of the high-altitude soil composition by securing the correct composition ratio of the high-grade soil and excellent stirring mixing function by supplying accurate raw materials. It is possible to obtain high quality mortar of mortar which can improve the strength, durability and anti-rolling effect of cargo. It is a ground-crushing and agitating mixer that can be widely used for stabilization of weak grounds and foundation grounds of civil construction, as well as farm roads, work roads, park walks, farm waterways, slopes, and construction of landfills.
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