KR100458539B1 - sealing system for lattice of plastic corrugated cardboard - Google Patents
sealing system for lattice of plastic corrugated cardboard Download PDFInfo
- Publication number
- KR100458539B1 KR100458539B1 KR10-2002-0032669A KR20020032669A KR100458539B1 KR 100458539 B1 KR100458539 B1 KR 100458539B1 KR 20020032669 A KR20020032669 A KR 20020032669A KR 100458539 B1 KR100458539 B1 KR 100458539B1
- Authority
- KR
- South Korea
- Prior art keywords
- plastic sheet
- short plastic
- curved
- lattice
- short
- Prior art date
Links
- 238000007789 sealing Methods 0.000 title claims abstract description 30
- 239000002985 plastic film Substances 0.000 claims abstract description 77
- 230000004927 fusion Effects 0.000 claims abstract description 53
- 238000000465 moulding Methods 0.000 claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims abstract description 3
- 238000003825 pressing Methods 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims 1
- 239000007924 injection Substances 0.000 claims 1
- 238000011109 contamination Methods 0.000 abstract description 2
- 230000035515 penetration Effects 0.000 abstract description 2
- 238000004806 packaging method and process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920000114 Corrugated plastic Polymers 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000012770 industrial material Substances 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920005606 polypropylene copolymer Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/18—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by an internal layer formed of separate pieces of material which are juxtaposed side-by-side
- B32B3/20—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by an internal layer formed of separate pieces of material which are juxtaposed side-by-side of hollow pieces, e.g. tubes; of pieces with channels or cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/725—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being hollow-walled or honeycombs
- B29C66/7252—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being hollow-walled or honeycombs hollow-walled
- B29C66/72523—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being hollow-walled or honeycombs hollow-walled multi-channelled or multi-tubular
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/114—Single butt joints
- B29C66/1142—Single butt to butt joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/135—Single hemmed joints, i.e. one of the parts to be joined being hemmed in the joint area
- B29C66/1352—Single hem to hem joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/137—Beaded-edge joints or bead seals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/431—Joining the articles to themselves
- B29C66/4312—Joining the articles to themselves for making flat seams in tubular or hollow articles, e.g. transversal seams
- B29C66/43121—Closing the ends of tubular or hollow single articles, e.g. closing the ends of bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81431—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single cavity, e.g. a groove
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8145—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/81463—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint
- B29C66/81465—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint one placed behind the other in a single row in the feed direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/824—Actuating mechanisms
- B29C66/8242—Pneumatic or hydraulic drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/836—Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
- B29C66/8362—Rollers, cylinders or drums moving relative to and tangentially to the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/0044—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 for shaping edges or extremities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
- B29C65/103—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined direct heating both surfaces to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
- B29C66/81421—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
- B29C66/81423—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being concave
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2024/00—Articles with hollow walls
- B29L2024/006—Articles with hollow walls multi-channelled
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
단프라시트를 이송하기 위한 이송부와; 원판형상을 이루며, 외주면에 오목부가 형성되며, 상기 오목부의 중앙에 절단칼날이 구비된 한 쌍의 1차융착롤러와; 원판형상을 이루며, 외주면에 오목한 성형부가 형성된 다수 쌍의 2차융착롤러가; 구비되어, 단프라시트의 격자가 형성된 양측 말단이 상기 1차융착롤러의 오목부를 통과하게 되어 상기 절단칼날에 의해 격자벽이 절단되며, 상기 2차융착롤러의 성형부에 상기 단프라시트의 말단이 삽입되어 통과하여 상기 성형부의 형상으로 상기 단프라시트의 말단의 표피재가 융착되어 상기 단프라시트의 직선부의 격자가 밀봉되는 직선부밀봉장치와; 장치내에 투입된 단프라시트의 상부에서 압력을 가해 고정시키는 고정부와; 일측에 단프라시트의 곡면형상이 형성되고, 가열수단이 구비되며, 이동이 가능한 네개의 곡선성형부가; 구비되어 가열한 곡선성형부를 이동시켜 상기 곡선성형부에 형성된 곡면형상에 상기 단프라시트를 삽입하고 열과 압력을 가해 곡선부의 격자를 융착시키는 곡선부밀봉장치를; 포함하여 구성되는 것을 특징으로 한다.A transfer unit for transferring the short plastic sheet; A pair of primary fusion rollers having a disc shape and having a recess formed on an outer circumferential surface and having a cutting blade at the center of the recess; A plurality of pairs of secondary fusion rollers forming a disc shape and having a concave molding portion formed on an outer circumferential surface thereof; It is provided, the both ends of the lattice formed of the short plastic sheet passes through the concave portion of the primary fusion roller to cut the grid wall by the cutting blade, the end of the short plastic sheet in the molding portion of the secondary fusion roller A straight part sealing device in which the skin material at the end of the short plastic sheet is fused in the shape of the molding part by being inserted into the sealing part so that the lattice of the straight portion of the short plastic sheet is sealed; A fixing part for applying pressure to the upper portion of the short plastic sheet introduced into the apparatus; The curved surface of the short plastic sheet is formed on one side, the heating means is provided, four curved molded parts movable; A curved seal sealing device for moving the heated curved molding part to insert the short plastic sheet into the curved shape formed on the curved molding part and applying heat and pressure to fuse the lattice of the curved part; Characterized in that it comprises a.
이에 따라, 단프라시트의 격자사이에 수분 또는 이물질이 침투하여 발생하는 오염을 방지할 수 있다는 이점이 있다.Accordingly, there is an advantage that it is possible to prevent contamination caused by penetration of moisture or foreign matter between the lattice of the short plastic sheet.
Description
본 발명은 단프라시트의 격자 융착시스템에 관한 것으로, 보다 상세하게는 절단칼날이 부착된 1차융착롤러로 상기 단프라시트의 격자벽을 소정 깊이로 절단하고, 성형하고자하는 형상의 성형부가 구비된 2차융착롤러에 상기 격자벽이 절단된 단프라시트를 통과시켜 단프라시트에 형성된 격자를 융착시켜 밀봉하게 되며, 곡선부형상을 음각한 곡선성형부를 구비하여 열과 압력을 가해 곡선부를 밀봉하게되는 시스템에 관한 것이다.The present invention relates to a lattice fusion system of a short plastic sheet, and more particularly, to a first fusion roller with a cutting blade, to cut the lattice wall of the short plastic sheet to a predetermined depth, and having a molded part having a shape to be molded. The lattice wall is cut through the short plastic sheet cut through the lattice fusion roller, and the lattice formed on the short plastic sheet is fused and sealed, and the curved portion is engraved with the curved portion to seal the curved portion by applying heat and pressure. It is about a system.
단프라시트(Danpla Sheet)는 도1에 도시된 바와 같이 폴리프로필렌 공중합(PP Copolymer)수지를 고도의 압축 성형법에 의하여 일체 중공 구조 및 골판상 구조식 플라스틱 카튼보드로서 강하고,가볍고,내수,내유,내약품성이 우수하며, 탄력유지 및 단열,방음,다양한 색상 등, 완충성도 우수하여 각종 내외포장, 운반용상자, 산업용 자재, 포장용기, 회수용, 농수산물 운반용, 대전방지용, 통신기기, 컴퓨터, 자동차부품, 선물포장, 전자제품 포장 등에 다양하게 사용되고 있다.Danpla Sheet, as shown in Fig. 1, is a hollow hollow and corrugated plastic carton board made of polypropylene copolymer (PP Copolymer) by high compression molding method, which is strong, light, waterproof, oilproof, and oilproof. Excellent chemical properties, excellent elasticity, insulation, sound insulation, various colors, etc., and excellent buffering properties, various internal and external packaging, transport boxes, industrial materials, packaging containers, recovery, agricultural and marine products transport, antistatic, communication equipment, computer, automobile parts, It is widely used for gift packaging and electronics packaging.
상기 단프라시트는 폴리프로필렌으로 제작되므로 일반적으로 포장에 사용되는 종이 골판지에 비해 내구성이 뛰어나므로 여러번의 재사용이 가능하다는 장점이 있다.Since the short plastic sheet is made of polypropylene, it is generally superior in durability compared to paper corrugated cardboard used for packaging, and thus has the advantage of being reused many times.
그러나 상기 단프라시트는 격자가 외부로 노출되어 있어 세척을 하게 되면, 수분과 이물질이 상기 격자내부로 들어가 내부가 오염되는 문제가 있다.However, the short plastic sheet is exposed to the outside of the lattice when washed, there is a problem that the water and foreign substances enter the inside of the lattice to contaminate the inside.
따라서, 본 발명은 상기의 문제점을 해결하기 위해 안출된 것으로, 절단칼날이 부착된 1차융착롤러로 상기 단프라시트의 격자벽을 소정 깊이로 절단하고, 성형하고자하는 형상의 성형부가 구비된 2차융착롤러에 상기 격자벽이 절단된 단프라시트를 통과시켜 단프라시트에 형성된 격자를 융착시켜 직선부를 밀봉하게 되며 곡선부형상을 음각한 곡선성형부를 구비하여 열과 압력을 가해 곡선부를 밀봉하게되는 시스템을 제공하는 것을 목적으로 한다.Therefore, the present invention has been made in order to solve the above problems, by cutting the lattice wall of the short plastic sheet to a predetermined depth with a primary fusion roller attached with a cutting blade, 2 provided with a molded part of the shape to be molded Through the latticed rollers, the latticed wall cut through the short plastic sheet is fused to form a grid formed on the short plastic sheet to seal the straight portion, and the curved portion is engraved with the curved portion to apply heat and pressure to seal the curved portion. It is an object to provide a system.
도1 : 격자를 밀봉하기 전의 단프라시트의 부분 사시도1: Partial perspective view of the short plastic sheet before sealing the grating
도2 : 본 발명에 의해 밀봉된 단프라시트의 부분 사시도2 is a partial perspective view of the short plastic sheet sealed by the present invention.
도3 : 본 발명의 일실시예에 따른 격자를 밀봉하기 위한 흐름을 표시한 도3 shows a flow for sealing a grating according to an embodiment of the present invention.
도4 : 본 발명의 일실시예에 따른 1차융착롤러4: Primary fusion roller according to an embodiment of the present invention
도5, 도6 : 본 발명의 일실시예에 따른 2차융착롤러5, 6: secondary fusion roller according to an embodiment of the present invention
도7 (a) : 직선부밀봉장치의 정면도Fig. 7 (a): Front view of the straight seal unit
도7 (b) : 직선부밀봉장치의 평면도Fig. 7 (b): Top view of the linear sealing device
도8 : 곡선부를 밀봉하기 위한 곡선성형부Fig. 8: Curved portion for sealing the curved portion
도9 (a) : 작업준비중인 곡선부밀봉장치의 정면도9 (a): Front view of the curve sealing device in preparation for work
도9 (b) : 작업중인 곡선부밀봉장치의 정면도Figure 9 (b): front view of the curved sealing device in operation
< 도면의 주요부분에 대한 부호의 설명><Description of reference numerals for main parts of the drawings>
1 : 1차융착롤러 1-2 : 1차융착롤러의 칼날1: 1st fusion roller 1-2: blade of 1st fusion roller
2, 3 : 2차융착롤러 4 : 이송부의 체인2, 3: secondary fusion roller 4: the chain of the conveying part
5 : 히터 6 : 곡선성형부5: heater 6: curved part
8 : 단프라시트 9 : 고정부8: short plastic sheet 9: fixing part
본 발명은 상기한 목적을 달성하기 위해, 단프라시트를 이송하기 위한 이송부와; 원판형상을 이루며, 외주면에 오목부가 형성되며, 상기 오목부의 중앙에 절단칼날이 구비된 한 쌍의 1차융착롤러와; 원판형상을 이루며, 외주면에 오목한 성형부가 형성된 다수 쌍의 2차융착롤러가; 구비되어, 단프라시트의 격자가 형성된 양측 말단이 상기 1차융착롤러의 오목부를 통과하게 되어 상기 절단칼날에 의해 격자벽이 절단되며, 상기 2차융착롤러의 성형부에 상기 단플라시트의 말단이 삽입되어 통과하여 상기 성형부의 형상으로 상기 단프라시트의 말단의 표피재가 융착되어 상기 단프라시트의 직선부의 격자가 밀봉되는 직선부밀봉장치와; 장치내에 투입된 단프라시트의 상부에서 압력을 가해 고정시키는 고정부와; 일측에 단프라시트의 곡면형상이 형성되고, 가열수단이 구비되며, 이동이 가능한 네개의 곡선성형부가; 구비되어 가열한 곡선성형부를 이동시켜 상기 곡선성형부에 형성된 곡면형상에 상기 단프라시트를 삽입하고 열과 압력을 가해 곡선부의 격자를 융착시키는 곡선부밀봉장치를; 포함하여 구성되는 것을 특징으로 한다.The present invention and the transfer unit for transferring the short plastic sheet to achieve the above object; A pair of primary fusion rollers having a disc shape and having a recess formed on an outer circumferential surface and having a cutting blade at the center of the recess; A plurality of pairs of secondary fusion rollers forming a disc shape and having a concave molding portion formed on an outer circumferential surface thereof; It is provided, both ends of the lattice of the short plastic sheet is passed through the concave portion of the primary fusion roller to cut the grid wall by the cutting blade, the end of the short plastic sheet in the molding portion of the secondary fusion roller A straight part sealing device in which the skin material at the end of the short plastic sheet is fused in the shape of the molding part by being inserted into the sealing part so that the lattice of the straight portion of the short plastic sheet is sealed; A fixing part for applying pressure to the upper portion of the short plastic sheet introduced into the apparatus; The curved surface of the short plastic sheet is formed on one side, the heating means is provided, four curved molded parts movable; A curved seal sealing device for moving the heated curved molding part to insert the short plastic sheet into the curved shape formed on the curved molding part and applying heat and pressure to fuse the lattice of the curved part; Characterized in that it comprises a.
여기서 상기 단프라시트는 상기 1차융착롤러와 2차융착롤러중 적어도 하나 이상에 부가된 히터에 의해 가열되어 직선부의 말단이 용융되는 것이 바람직하다. 또한 상기 히터는 고온의 공기를 분사하는 것이 바람직하다.The short plastic sheet is preferably heated by a heater added to at least one of the primary fusion roller and the secondary fusion roller to melt the end of the straight portion. In addition, it is preferable that the heater injects hot air.
이하에서는 첨부된 도면을 참조로 하여 본 발명의 바람직한 일실시예에 따른 격자가 밀봉된 단프라시트를 상세히 설명하기로 한다. 도1은 격자를 밀봉하기 전의 단프라시트의 부분 사시도이며 도2는 본 발명에 의해 밀봉된 단프라시트의 부분 사시도이며, 도3은 본 발명의 일실시예에 따른 격자를 밀봉하기 위한 흐름을 표시한 도이다. 또한 도4는 본 발명의 일실시예에 따른 1차융착롤러를 도시한 도이며, 도5와 도6은 본 발명의 일실시예에 따른 2차융착롤러를 도시한 도이며, 도7은 직선부밀봉장치를 표시한 도이며, 도8은 곡선부를 밀봉하기 위한 곡선성형부를 도시한 도이며, 도9는 곡선부밀봉장치를 표시한 도이다.Hereinafter, with reference to the accompanying drawings it will be described in detail the graft sealed short plastic sheet according to an embodiment of the present invention. 1 is a partial perspective view of a short plastic sheet before sealing the grating, FIG. 2 is a partial perspective view of a short plastic sheet sealed by the present invention, and FIG. 3 is a flow diagram for sealing the grating according to an embodiment of the present invention. This is the figure shown. In addition, Figure 4 is a view showing a primary fusion roller according to an embodiment of the present invention, Figures 5 and 6 is a view showing a secondary fusion roller according to an embodiment of the present invention, Figure 7 is a straight line FIG. 8 is a view showing a sealing unit, FIG. 8 is a diagram showing a curved molded part for sealing a curved portion, and FIG. 9 is a diagram showing a curved sealing unit.
본 발명은 단프라시트(8)의 말단을 융착하여 격자(8-3)를 밀봉하는 시스템을 제공하는 것을 주목적으로 한다. 이를 위하여 외주면에 오목부(1-1)가 형성되며, 상기 오목부(1-1)에 절단칼날(1-2)이 구비된 한쌍의 1차융착롤러(1)와 외주면에 성형부(2-1,3-1)가 형성된 다수 쌍의 2차융착롤러(2,3)를 구비하게된다. 한쌍의 1차융착롤러(1)의 사이로 상기 단프라시트가 통과하게 되면 상기 단프라시트에 형성된 격자벽(8-3)의 말단이 절단된다.The present invention aims to provide a system for sealing the grating 8-3 by fusing the ends of the short plastic sheet 8. To this end, a recess 1-1 is formed on the outer circumferential surface, and a pair of primary fusion rollers 1 having a cutting blade 1-2 on the recess 1-1 and a molding part 2 on the outer circumferential surface. -1,3-1) is provided with a plurality of pairs of secondary fusion rollers (2,3). When the short plastic sheet passes between the pair of primary fusion rollers 1, the end of the grid wall 8-3 formed on the short plastic sheet is cut off.
이하에서 본 발명에 따른 단프라시트 격자 융착시스템을 상세하게 설명하기로 한다. 단프라시트 격자 융착시스템은 크게 단프라시트(8)의 직선부의 격자(8-3)를 융착시켜 밀봉하는 직선부밀봉장치와 단프라시트의 네 꼭지점에 형성된 곡선부를 융착하는 곡선부밀봉장치로 나눌 수 있다.Hereinafter, the short plastic sheet lattice fusion system according to the present invention will be described in detail. The short plastic sheet lattice fusion system is composed of a straight sealing unit for fusion sealing the grid 8-3 of the straight portion of the short plastic sheet 8 and a curved sealing system for fusion of curved portions formed at four vertices of the short plastic sheet. Can be divided.
상기 직선부밀봉장치는 이송부와 1차융착롤러(1)와 2차융착롤러(2,3)를 포함하여 구성된다.The linear part sealing device comprises a conveying part, a primary fusion roller (1) and secondary fusion rollers (2, 3).
상기 이송부는 체인(4)과 모터(도시안됨)등으로 구성되어 상기 단프라시트를 작업위치로 이동시키게 된다. 체인(4)과 모터등을 이용하여 작업물을 이동시키는 장치는 공지된 기술이므로 상세한 설명은 생략하기로 한다.The transfer part is composed of a chain 4 and a motor (not shown) and the like to move the short plastic sheet to a working position. Since the apparatus for moving the workpiece using the chain 4 and the motor is a known technique, detailed description thereof will be omitted.
상기 이송부에 의해 이송된 단프라시트(8)는 상기 1차융착롤러(1)로 이동된다. 상기 1차융착롤러(1)는 상기 이송부의 체인(4)을 중심으로 양측에 각각 하나씩 설치된다. 상기 1차융착롤러(1)는 이동이 가능하도록 구비되어 작업을 하고자 하는 단프라시트의 폭에 따라 조절되도록 구성된다. 상기 1차융착롤러(1)는 원판형상을 이루며 외주면의 중앙이 내측으로 오목하게된 오목부(1-1)가 형성되며, 상기 오목부(1-1)의 중앙에는 칼날(1-2)이 구비된다. 상기 1차융착롤러(1)사이로 상기 단프라시트가 이동하게 되면, 상기 1차융착롤러(1)가 회전을 하고, 상기 오목부(1-1)에 구비된 상기 칼날(1-2)이 상기 단프라시트에 형성된 격자벽(8-3)의 말단을 절단(8-5)하게 된다. 여기서 상기 1차융착롤러(1)를 통과하기 전 히터(5)를 구비하여 상기 단프라시트를 가열하여 상기 단프라시트를 유연하게 한 후 절단작업을 하는 것도 무방하다.The short plastic sheet 8 conveyed by the conveying unit is moved to the primary fusion roller 1. The primary fusion roller 1 is installed on each side of each of the chain (4) of the transfer unit. The primary fusion roller 1 is configured to be movable is configured to be adjusted according to the width of the short plastic sheet to be worked. The primary fusion roller 1 has a disc shape, and a concave portion 1-1 is formed in which a center of the outer circumferential surface is concave inwardly, and a blade 1-2 is formed at the center of the concave portion 1-1. Is provided. When the short plastic sheet is moved between the primary fusion rollers 1, the primary fusion rollers 1 rotate, and the blades 1-2 provided in the recesses 1-1 are rotated. The end of the grating wall 8-3 formed in the short plastic sheet is cut 8-5. Here, before passing through the primary fusion roller 1, the heater 5 may be provided to heat the short plastic sheet to soften the short plastic sheet, and then may be cut.
상기 1차융착롤러(1)를 통과한 단프라시트는 이송부에 의해 2차융착롤러(2,3)로 이동하게 된다. 상기 2차융착롤러는 상기 이송부의 체인(4)을중심으로 양측에 각각 구비된다. 상기 2차융착롤러는 원판형상을 이루며 외주면에 상기 단프라시트를 절곡하기 위한 성형부(2-1,3-1)를 구비하게 된다. 이때 상기 2차융착롤러는 점진적으로 단프라시트의 말단을 절곡하도록 다수개를 구비하여 순차적으로 단프라시트를 통과시키는 것이 바람직하다.The short plastic sheet passing through the primary fusion roller 1 is moved to the secondary fusion rollers 2 and 3 by a transfer part. The secondary fusion rollers are provided on both sides with the chain 4 of the transfer part as a center. The secondary fusion roller is formed in a disk shape and is provided with molding parts (2-1, 3-1) for bending the short plastic sheet on the outer peripheral surface. At this time, the secondary fusion roller is preferably provided with a plurality of progressively bent end of the short plastic sheet to pass the short plastic sheet in sequence.
또한 상기 2차융착롤러에서 성형하기 전 히터(5)를 구비하여 상기 단프라시트의 말단을 가열하여 상기 단프라시트의 성형이 용이하도록 하게된다.In addition, the heater 5 is provided before molding in the secondary fusion roller to heat the end of the short plastic sheet to facilitate the molding of the short plastic sheet.
여기서 상기 히터는 고온의 공기를 단프라시트의 말단으로 분사하여 가열하게 된다.Here, the heater is heated by injecting hot air to the end of the short plastic sheet.
상기 곡선부밀봉장치는 고정부(9)와 곡선성형부(6)를 포함하여 구성된다.The curved portion sealing device includes a fixed portion 9 and a curved molded portion 6.
상기 고정부(9)는 실린더와 피스톤으로 구성된 유압장치로 상기 곡선부밀봉장치의 상부에 부착되어 상기 곡선부밀봉장치내에 상기 단프라시트가 투입되면 상기 단프라시트의 상부에서 압력을 가해 작업중 단프라시트가 이동하는 것을 방지하게 된다.The fixing part 9 is a hydraulic device composed of a cylinder and a piston, and is attached to the upper part of the curved sealing device so that when the short plastic sheet is introduced into the curved sealing device, the pressure is applied from the upper part of the short plastic sheet during operation. This will prevent the plastic sheet from moving.
그리고 상기 곡선부밀봉장치에는 네개의 곡선성형부(6)가 구비된다. 상기 곡선성형부는 일측에 상기 단프라시트의 곡선부형상(6-1)이 음각되어 있으며 이동이 가능하도록 구비된다. 상기 곡선성형부(6)에는 가열수단(도시안됨)이 구비되어 작업중에 상기 단프라시트를 가열하여 용융시키게 된다. 도9의 (a)에 도시된 바와 같이 고정부(9)가 상승되고 곡선성형부(6)가 외측으로 이동한 상태에서 상기 단프라시트가 투입되면 도9의 (b)에 도시된 바와 같이 상기 고정부(9)가 하강하여 고정시키게 되며 상기 곡선성형부(6)가 상기 단프라시트의 곡선부측으로 이동하여,상기 단프라시트의 곡선부가 상기 곡선성형부(6)에 삽입된다. 이때 상기 곡선성형부(6)는 가열수단에 의해 미리 가열된 상태로 이동하여 상기 단프라시트에 지속적으로 열과 압력을 가하게 된다.In addition, the curved portion sealing device is provided with four curved parts (6). The curved molded part is provided with a curved portion 6-1 of the short plastic sheet engraved on one side thereof to be movable. The curved portion 6 is provided with a heating means (not shown) to heat and melt the short plastic sheet during operation. As shown in (a) of FIG. 9, when the fixing unit 9 is lifted and the short plastic sheet is inserted while the curved molding part 6 is moved outward, as shown in (b) of FIG. The fixing part 9 is lowered and fixed, and the curved part 6 moves to the curved part side of the short plastic sheet, and the curved part of the short plastic sheet is inserted into the curved molding part 6. At this time, the curved portion 6 is moved to a preheated state by a heating means to continuously apply heat and pressure to the short plastic sheet.
이상에서 설명한 바와 같이, 본 발명의 일실시예에 따른 단프라시트의 격자 융착시스템에 의하면 단프라시트의 격자가 밀봉되어 수분 또는 이물질이 침투하여 발생하는 오염을 방지할 수 있게 되는 이점이 있다.As described above, the lattice fusion system of the short plastic sheet according to an embodiment of the present invention has the advantage that the grid of the short plastic sheet is sealed to prevent contamination caused by penetration of moisture or foreign matter.
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Cited By (3)
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KR100669176B1 (en) | 2005-08-19 | 2007-01-16 | 장관수 | Danpla sheet sealed four sides and sealing apparatus for danpla sheet |
KR101451827B1 (en) * | 2013-04-25 | 2014-10-16 | 주식회사 광동 | Manufacturing method of sealing danpla sheet |
KR102311793B1 (en) | 2021-01-21 | 2021-10-14 | 주식회사 엠에프테크 | Apparatus for heat sealing danpla box |
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KR101343615B1 (en) * | 2013-04-25 | 2013-12-20 | 주식회사 광동 | Heat sealing apparatus the line of danpla sheet |
KR101933500B1 (en) * | 2018-08-16 | 2019-02-01 | 주식회사피케이 | Fusing apparatus for danpla sheet |
KR102108869B1 (en) * | 2019-11-19 | 2020-05-11 | 주식회사 피케이 | Fusing apparatus for danpla sheet |
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KR100669176B1 (en) | 2005-08-19 | 2007-01-16 | 장관수 | Danpla sheet sealed four sides and sealing apparatus for danpla sheet |
KR101451827B1 (en) * | 2013-04-25 | 2014-10-16 | 주식회사 광동 | Manufacturing method of sealing danpla sheet |
KR102311793B1 (en) | 2021-01-21 | 2021-10-14 | 주식회사 엠에프테크 | Apparatus for heat sealing danpla box |
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