KR100453954B1 - Fabricated plug manufacture method and The corporate structure - Google Patents
Fabricated plug manufacture method and The corporate structure Download PDFInfo
- Publication number
- KR100453954B1 KR100453954B1 KR10-2001-0064284A KR20010064284A KR100453954B1 KR 100453954 B1 KR100453954 B1 KR 100453954B1 KR 20010064284 A KR20010064284 A KR 20010064284A KR 100453954 B1 KR100453954 B1 KR 100453954B1
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- Prior art keywords
- terminal
- plug
- coupling
- head
- coupling hole
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/04—Pins or blades for co-operation with sockets
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
- H01R13/512—Bases; Cases composed of different pieces assembled by screw or screws
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2103/00—Two poles
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Connector Housings Or Holding Contact Members (AREA)
Abstract
본 발명은 조립식플러그 제조방법 및 그 결합구조에 관한 것으로, 나사공이 형성된 플러그몸체 양측에 단자몸체가 결합되는 단자결합공이 형성되고 단자결합공 선단외연에는 단자헤드결합부가 형성된 절연부를 구비하여서 단일체로된 플러그몸체를 구성하여, 플러그몸체의 절연부에 구비된 단자결합공내부로 단자몸체 및 단자헤드로 분리형성한 플러그단자의 단자몸체를 결합한 후 상기 단자몸체 선단부에 별도의 단자헤드를 강제결합하여서 일체로 조립구성되도록 조립식플러그를 제조하고, 상기와 같이 조립된 조립식플러그를 어댑터의 전방케이스에 돌출성형된 플러그형성부 내부로 선단이 돌출되도록 결합한다음 나사결합하여서 사용함으로써, 플러그몸체와 이에 결합되는 플러그단자를 단자몸체 및 단자헤드로 분리형성하고, 플러그몸체내로 플러그단자를 각각 조립하는 아주 간단한 방법으로 플러그를 제조할 수 있으므로 전체적인 조립이 용이하며 인건비가 절약되며,The present invention relates to a method of manufacturing a prefabricated plug, and a coupling structure thereof, wherein terminal coupling holes are formed at both sides of a plug body in which a screw hole is formed, and a terminal head coupling portion is provided at an outer edge of the terminal coupling hole to form a single body. The plug body is formed, and the terminal body of the plug terminal formed by separating the terminal body and the terminal head into the terminal coupling hole provided in the insulating part of the plug body is integrated by forcibly coupling a separate terminal head to the distal end of the terminal body. The prefabricated plug is manufactured so as to be assembled, and the prefabricated plug assembled as described above is connected to the front end of the adapter so that the tip protrudes into the plug forming portion protruding from the adapter. The terminal is separated into the terminal body and the terminal head, and inside the plug body Since the plug with a very simple method of assembling the plug-terminals can be produced easily, and the overall assembly, and labor costs are saved,
플러그몸체케이스에 형성된 절연몸체부의 단자결합공내에 플러그단자가 정위치에 정확하게 조립되므로 불량률이 거의 없는 것은 물론 조립 또한 매우 견고하고,Since the plug terminal is correctly assembled in the terminal coupling hole of the insulated body portion formed in the plug body case, there is almost no defect rate and the assembly is also very robust.
또한, 분리형성되는 각각의 부품들을 정밀하게 대량 생산할 수가 있으므로 생산단가를 낮출 수 있는 등 결국, 본 발명은 전체적으로 조립이 매우 편리하며, 조립이 견고하며, 가격 경쟁력이 좋은 것은 물론 유지보수가 용이하여 실사용에 있어서 매우 편리하게 사용할 수 있도록 한 것이다.In addition, it is possible to precisely mass-produce each part to be formed separately, thereby lowering the production cost, etc. In the end, the present invention is very easy to assemble as a whole, solid assembly, good price competitiveness and easy maintenance. It is intended to be very convenient in practical use.
Description
본 발명은 조립식플러그 제조방법 및 그 결합구조에 관한 것으로, 더욱 상세하게는 어댑터의 전방케이스에 돌출성형된 플러그형성부 내부로 선단이 돌출되도록 결합되어져 나사결합되는 플러그를 제조하되, 단일체로된 플러그몸체와 이에 결합되는 플러그단자를 단자몸체 및 단자헤드로 분리형성하고, 플러그몸체내로 플러그단자를 각각 조립하는 간단한 방법으로 조립식플러그를 제조토록 함으로써, 전체적인 조립이 용이한 것은 물론 플러그단자가 정위치에 정확하고 견고하게 조립되어 불량률이 거의 없으며 분리형성되는 각각의 부품들을 정밀하게 대량 생산하기가 용이한 등 전체적으로 조립이 쉽고 견고하며 가격 경쟁력이 좋은 것은 물론 유지보수가 용이하여 반영구적으로 사용하도록 한 것이다.The present invention relates to a method of manufacturing a prefabricated plug and a coupling structure thereof, and more particularly, to manufacture a plug which is coupled to protrude a tip into a plug forming portion protruding into a front case of an adapter and is screwed together. The body and the plug terminal coupled thereto are separated into a terminal body and a terminal head, and a prefabricated plug can be manufactured by a simple method of assembling the plug terminals into the plug body. It is precisely and firmly assembled, so there is almost no defective rate, and it is easy to assemble each part to be formed precisely and mass production.
종래의 어댑터용 플러그 제조방법을 살펴보면 첨부도면 도1에 도시된 바와같이 어댑터의 전방케이스(10)에 돌출성형된 플러그형성부(11)에 일체로 형성되는 절연부(120)내부로 단자몸체(131)의 선단에 단자헤드(132)가 일체로 형성된 단일체의 플러그단자(130)를 일체로 인서트사출성형하여 제조하였는바, 이는 플러그단자(130)가 절연부(120) 내부정중앙에 정확하게 위치토록 잡아 주는 작업이 매우 어려웠기 때문에 전체적인 작업공정이 매우 어렵고, 불량률이 많았으며, 장기간 사용시 단자헤드(132)가 훼손되거나 절연부(120)가 심하게 구부러지거나 부러지는 등의 고장이 발생하였을 경우 절연부(120)내부로 단일체로된 플러그단자(130)가일체로 인서트사출성형되어 있으므로 전체를 교체하여야 하므로 자원의 낭비를 가져오는 것은 물론 유지보수에도 많은 어려움이 뒤따랐다.Referring to the conventional plug manufacturing method for the adapter, as shown in the accompanying drawings, the terminal body (3) inside the insulating portion 120 is formed integrally with the plug forming portion 11 protruded to the front case 10 of the adapter ( 131 has been manufactured by integrally insert-molding a single plug terminal 130 having a terminal head 132 integrally formed at the distal end thereof, so that the plug terminal 130 is accurately positioned at the inner center of the insulator 120. The overall work process is very difficult because of the very difficult grabbing work, and there are many defect rates. Insulation part when the terminal head 132 is damaged or the insulation part 120 is severely bent or broken during long-term use. (120) Since the plug terminal 130, which is a unitary body inside, has an insert injection molding as a whole, the whole should be replaced, resulting in waste of resources as well as maintenance. It was followed by difficulty.
본 발명은 상기와 같은 종래의 제반 문제점을 감안하여 안출한 것으로, 어댑터의 전방케이스에 돌출성형된 플러그형성부 내부로 선단이 돌출되도록 결합되어져 나사결합되는 플러그를 제조하되, 단일체로된 플러그몸체와 이에 결합되는 플러그단자를 단자몸체 및 단자헤드로 분리형성하여, 플러그몸체내로 플러그단자를 각각 조립하는 간단한 방법으로 플러그를 제조토록 하는 어댑터용 플러그 제조방법을 제공함으로써, 전체적으로 조립 및 제조가 쉽고, 조립이 매우 견고하며, 플러그단자가 플러그몸체내에 정중앙에 위치토록 조립되므로 불량률이 적고, 대량생산 및 인건비를 최소화하여 가격 경쟁력이 좋은 것은 물론 유지보수가 용이하여 반구적으로 사용할 수 있는 고품질의 플러그가 형성되는 어댑터를 제공하고자 함에 그 목적이 있다.The present invention is conceived in view of the above-mentioned conventional problems, to produce a plug that is coupled to the front end of the adapter is formed so that the tip is protruded into the plug-formed portion formed in the front case of the adapter, the plug body and The plug terminal coupled thereto is separated into a terminal body and a terminal head to provide an adapter plug manufacturing method for manufacturing the plug by a simple method of assembling the plug terminal into the plug body, thereby easily assembling and manufacturing as a whole. It is very solid and the plug terminal is assembled in the center of the plug body so that the defect rate is low, the mass production and labor cost are minimized, and the price is competitive, and the maintenance is easy. The purpose is to provide a compatible adapter.
도1은 종래고안의 일실시예를 나타낸 단면도.1 is a cross-sectional view showing an embodiment of the prior art design.
도2a,도2b는 본 발명의 일 실시예도로서,Figure 2a, Figure 2b is an embodiment of the present invention,
도2a는 분해 상태도.2A is an exploded view.
도2b는 조립상태단면도.Figure 2b is an assembled state cross-sectional view.
도3은 본 발명의 다른 실시예를 나타낸 분해 상태도.Figure 3 is an exploded state diagram showing another embodiment of the present invention.
♣도면의 주요 부분에 대한 부호의 설명♣♣ Explanation of symbols for the main parts of the drawing
10:전방케이스 11:플러그형성부10: Front case 11: Plug forming part
20:후방케이스 100:플러그몸체20: rear case 100: plug body
110:나사공 120:절연부110: screw 120: insulation
121:단자결합공 122:단자헤드결합부121: terminal coupling hole 122: terminal head coupling portion
130:플러그단자 131:단자몸체130: plug terminal 131: terminal body
131a:선단부 132:단자헤드131a: tip 132: terminal head
상기와 같은 목적을 달성하기 위한 본 발명은 첨부도면 도2a 내지 도2b에 도시된 바와같이 어댑터의 전방케이스(10)에 돌출성형된 플러그형성부(11) 내부로 선단이 돌출되도록 결합되어져 나사(30)결합되도록 나사공(110)이 형성된 플러그몸체(100)의 양측에 단자몸체(131)가 결합되는 단자결합공(121)이 형성되고 단자결합공(121) 선단외연에는 단자헤드결합부(122)가 형성된 절연부(120)를 구비하여서된 플러그몸체(100)를 구성하여,The present invention for achieving the above object is coupled to protrude the tip into the plug forming portion 11 protruding into the front case 10 of the adapter as shown in Figure 2a to 2b attached to the screw ( 30) the terminal coupling hole 121 is formed on both sides of the plug body 100, the screw hole 110 is formed to be coupled to the terminal body 131 is coupled, and the terminal head coupling portion (on the outer edge of the terminal coupling hole 121); 122 is formed by the plug body 100 provided with an insulating portion 120,
상기 플러그몸체(100)의 절연부(120)에 구비된 단자결합공(121)내부로 단자몸체(131) 및 단자헤드(132)로 분리형성한 플러그단자(130)의 단자몸체(131)를 결합한 후 상기 단자몸체(131)의 선단부(131a)에 별도의 단자헤드(132)를 강제결합하여 일체로 조립하여서 조립식플러그를 제조하는 것이다.The terminal body 131 of the plug terminal 130 formed by separating the terminal body 131 and the terminal head 132 into the terminal coupling hole 121 provided in the insulation portion 120 of the plug body 100. After coupling, a separate terminal head 132 is forcibly coupled to the distal end portion 131a of the terminal body 131 to manufacture a prefabricated plug.
상기와 같이 제조된 본 발명의 조립식플러그는 어댑터의 전방케이스(10)에 돌출성형된 플러그형성부(11) 내부로 선단이 돌출되도록 결합한다음 플러그몸체(100)의 나사공(110)을 통해 나사(30)를 체결하여 플러그몸체(100)를 어댑터의 전방케이스(10)에 돌출성형된 플러그형성부(11)에 고정한다음 후방케이스(20)를 전방케이스(10)에 결합하여 사용하면 된다.The prefabricated plug of the present invention manufactured as described above is coupled so that the tip protrudes into the plug forming portion 11 protruding from the front case 10 of the adapter, and then screwed through the screw hole 110 of the plug body 100. Fasten the plug body 100 to the plug-forming part 11 protruded to the front case 10 of the adapter and then use the rear case 20 in combination with the front case 10.
여기서, 본 발명은 첨부도면 도3에 도시한 바와같이 상기 플러그몸체(100)의 절연부(120)에 형성된 단자결합공(121)을 원형으로 형성하고 상기 단자결합공(121)에 결합되는 단자몸체(131) 또한 원형으로 형성하여 결합될 수 있도록 구성할 수 도 있다.Here, the present invention as shown in Figure 3 of the accompanying drawings, the terminal coupling hole 121 formed in the insulating portion 120 of the plug body 100 to form a circular terminal coupled to the terminal coupling hole 121 The body 131 may also be configured to be formed in a circular shape can be combined.
상기와 같은 본 발명은 플러그제조시 플러그몸체(100)와 이에 결합되는 플러그단자(130)를 단자몸체(131) 및 단자몸체(131) 선단에 결합되는 단자헤드(132)로 분리형성하고, 이들을 조립하여서 조립식플러그를 제조하는 것이므로, 이들의 조립시 즉, 플러그몸체(100)의 절연부(120)에 형성된 단자결합공(121)에 플러그단자(130)를 구성하는 단자몸체(131)를 결합하고 단자헤드(132)를 조립하면 절연부(120)의 단자결합공(121)내에 플러그단자(130)가 정중앙에 정확하게 조립된다.In the present invention as described above, when the plug is manufactured, the plug body 100 and the plug terminal 130 coupled thereto are separated and formed into the terminal body 131 and the terminal head 132 coupled to the tip of the terminal body 131. Since assembling to manufacture a prefabricated plug, when the assembly thereof, that is, the terminal body 131 constituting the plug terminal 130 to the terminal coupling hole 121 formed in the insulating portion 120 of the plug body 100 is coupled When the terminal head 132 is assembled, the plug terminal 130 is accurately assembled in the center of the terminal coupling hole 121 of the insulation unit 120.
따라서 이와같이 조립된 본 발명의 조립식플러그를 이용하여 어댑터의 전방케이스(10)에 돌출성형된 플러그형성부(11) 내부로 선단이 돌출되도록 결합한다음 나사공(110)을 통해 나사(30)결합하면 플러그단자(130)나 플러그몸체(100)가 구부러지거나 부러지는 등의 훼손이 발생하였을 경우 어댑터의 전방케이스(10)를 후방케이스(20)와 분리한다음 나사(30)조립된 조립식플러그를 분해한 후 새것으로 교체한다음 재차 나사(30)결합하면 반영구적으로 사용할 수 있는 것이다.Therefore, by using the prefabricated plug of the present invention assembled in this way, the front end of the adapter 10 is coupled to the protruding end of the plug formed in the plug forming portion 11 and then screw 30 through the screw hole 110 In case of damage such as bending or breaking of the plug terminal 130 or the plug body 100, the front case 10 of the adapter is detached from the rear case 20. Then, the assembled plug assembled with the screw 30 is disassembled. After replacing it with a new one, the screw (30) can be used semi-permanently.
상기와 같은 본 발명은 나사공이 형성된 플러그몸체 양측에 단자몸체가 결합되는 단자결합공이 형성되고 단자결합공 선단외연에는 단자헤드결합부가 형성된 절연부를 구비한 플러그몸체를 구성하여, 플러그몸체의 절연부에 구비된 단자결합공내부로 단자몸체 및 단자헤드로 분리형성한 플러그단자의 단자몸체를 결합한 후 상기 단자몸체 선단부에 별도의 단자헤드를 강제결합하여서 일체로 조립구성되도록 조립식플러그를 제조하고, 상기와 같이 조립된 조립식플러그를 어댑터의 전방케이스에 돌출성형된 플러그형성부 내부로 선단이 돌출되도록 결합한다음 나사결합하여서 사용함으로써, 플러그몸체와 이에 결합되는 플러그단자를 단자몸체 및 단자헤드로 분리형성하고, 플러그몸체내로 플러그단자를 각각 조립하는 아주 간단한 방법으로 플러그를 제조할 수 있으므로 전체적인 조립이 용이하며 인건비가 절약된다.The present invention as described above constitutes a plug body having an insulating portion formed with a terminal head coupling portion at the outer end of the terminal coupling hole is formed with a terminal coupling hole is coupled to both sides of the plug body formed with a screw hole, the insulation portion of the plug body After coupling the terminal body of the plug terminal formed separately into the terminal body and the terminal head into the provided terminal coupling hole to manufacture a prefabricated plug to be integrally assembled by forcing a separate terminal head to the terminal body end, and Assemble the assembled plug so that the tip protrudes into the protruding plug forming part in the front case of the adapter, and then use by screwing, the plug body and the plug terminal coupled thereto are separated into the terminal body and the terminal head, Plug in a very simple way of assembling the plug terminals into the plug body Since the whole assembly can be manufactured easily, and the labor cost is saved.
그리고 플러그몸체케이스에 형성된 절연몸체부의 단자결합공내에 플러그단자가 정위치에 정확하게 조립되므로 불량률이 거의 없는 것은 물론 조립 또한 매우 견고하다.In addition, since the plug terminal is correctly assembled in the terminal coupling hole of the insulated body portion formed in the plug body case, there is almost no defect rate and the assembly is also very robust.
또한, 분리형성되는 각각의 부품들을 정밀하게 대량 생산할 수가 있으므로 생산단가를 낮출 수 있다.In addition, it is possible to precisely mass-produce each of the parts to be formed separately can reduce the production cost.
결국 본 발명은 전체적으로 조립이 매우 편리하며, 조립이 견고하며, 가격 경쟁력이 좋은 것은 물론 유지보수가 용이하여 실사용에 있어서 매우 편리하게 사용할 수 있는 매우 획기적인 발명이다.After all, the present invention is a very breakthrough invention that can be used as a whole, very easy to assemble, solid assembly, good price competitiveness, easy maintenance and very convenient in practical use.
Claims (2)
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KR10-2001-0064284A KR100453954B1 (en) | 2001-10-18 | 2001-10-18 | Fabricated plug manufacture method and The corporate structure |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100851784B1 (en) * | 2006-02-21 | 2008-08-18 | 삼성전자주식회사 | Plug for adapter with integrated terminal |
KR200453572Y1 (en) * | 2008-10-22 | 2011-05-16 | 박희복 | Plug type DC elec-tric power Device |
-
2001
- 2001-10-18 KR KR10-2001-0064284A patent/KR100453954B1/en not_active IP Right Cessation
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100851784B1 (en) * | 2006-02-21 | 2008-08-18 | 삼성전자주식회사 | Plug for adapter with integrated terminal |
KR200453572Y1 (en) * | 2008-10-22 | 2011-05-16 | 박희복 | Plug type DC elec-tric power Device |
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KR20030032482A (en) | 2003-04-26 |
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