KR100449901B1 - Method of the strengthen material - Google Patents
Method of the strengthen material Download PDFInfo
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- KR100449901B1 KR100449901B1 KR10-2000-0073264A KR20000073264A KR100449901B1 KR 100449901 B1 KR100449901 B1 KR 100449901B1 KR 20000073264 A KR20000073264 A KR 20000073264A KR 100449901 B1 KR100449901 B1 KR 100449901B1
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/02—Agglomerated materials, e.g. artificial aggregates
- C04B18/023—Fired or melted materials
- C04B18/026—Melted materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00034—Physico-chemical characteristics of the mixtures
- C04B2111/00215—Mortar or concrete mixtures defined by their oxide composition
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/60—Flooring materials
Abstract
본발명은 바닥 강화재 및 그의 제조방법에 관한 것으로 특히, 규사(SiO2) 73.19-77.19중량%,산화철(Fe2O3)1.74-5.74중량%,산화알루미늄(Al2O3)7.36-11.36중량%,산화칼슘(Ca3O)0.1-2.81중량%,산화마그네슘(MgO)0.10-0.30중량%,산화나트륨(Na2O) 1.63-5.63중량%, 산화칼륨(K2O)2.86-6.86중량%로 이루어진 바닥 강화재 및 상기 바닥 강화재를 혼합과정,용융과정,응결과정,분쇄과정,포장과정등에 의해 제조함으로서, 바닥의 내열성,내냉성,내마모성,내하중성(압축강도),내충격성(경도),내흡수성등을 얻을 수 있는 바닥강화재 및 그의 제조방법을 제공한다.The present invention relates to a floor reinforcing material and a method for manufacturing the same, in particular, silica sand (SiO 2 ) 73.19-77.19 weight%, iron oxide (Fe 2 O 3 ) 1.74-5.74 weight%, aluminum oxide (Al 2 O 3 ) 7.36-11.36 weight %, Calcium oxide (Ca 3 O) 0.1-2.81 weight%, magnesium oxide (MgO) 0.10-0.30 weight%, sodium oxide (Na 2 O) 1.63-5.63 weight%, potassium oxide (K 2 O) 2.86-6.86 weight The floor reinforcement made of% and the floor reinforcement by the mixing process, melting process, condensation crystallization, grinding process, packaging process, etc., the floor heat resistance, cold resistance, wear resistance, load resistance (compressive strength), impact resistance (hardness), Provided is a floor reinforcing material and a method of manufacturing the same, which can provide water resistance and the like.
Description
본발명은 바닥 강화재 및 그의 제조방법에 관한 것으로 특히, 규사(SiO2) 73.19-77.19중량%,산화철(Fe2O3)1.74-5.74중량%,산화알루미늄(Al2O3)7.36-11.36중량%,산화칼슘(Ca3O)0.1-2.81중량%,산화마그네슘(MgO)0.10-0.30중량%,산화나트륨(Na2O) 1.63-5.63중량%, 산화칼륨(K2O)2.86-6.86중량%로 이루어진 바닥 강화재 및 상기 바닥 강화재를 혼합과정,용융과정,응결과정,분쇄과정,포장과정등에 의해 제조함으로서, 바닥의 내열성,내냉성,내마모성,내하중성(압축강도),내충격성(경도),내흡수성등을 얻을 수 있어 프레스작업,금속가공,고무,플라스틱,인쇄 및 포장제 산업등의 일반산업분야와 자동차 조립라인 및 시험현장, 각 부품 제조현장등의 자동차산업분야 그리고, 중장비 생산 및 시험현장등의 중공업분야와 제트엔진패드,헬기 및 비행기동체 제조현장등의 항공산업분야 또한, 철강 및 비철금속의 제련현장등의 금속제련분야와 각종 석유,윤활유 및 관련 화학 제품의 제조 및 주유소 등의 유통현장등의 석유화학분야 그리고, 일반 식품의 제조,냉동육 가공 현장과 유통현장등의 식품산업과 화장품,세제등의 생활용품 및 산업용 화공약품 제조와 유통현장 또한, 아파트를 포함한 대형건물의 지상,지하 주차장 및 건축자재등의 건축분야와 대형주차장 및 물류창고등의 물류,유통분야 그리고, 아스팔트를 골재로 사용하여 내구성이 뛰어나고 미끄럼 방지기능의 도로건설등과 같은 건설분야와 콘크리트 건물옥상등의 방수를 요하는 기타 산업등의 건물 바닥에 적용되어 사용되는 바닥강화재 및 그의 제조방법에 관한 것이다.The present invention relates to a floor reinforcing material and a method for manufacturing the same, in particular, silica sand (SiO 2 ) 73.19-77.19 weight%, iron oxide (Fe 2 O 3 ) 1.74-5.74 weight%, aluminum oxide (Al 2 O 3 ) 7.36-11.36 weight %, Calcium oxide (Ca 3 O) 0.1-2.81 weight%, magnesium oxide (MgO) 0.10-0.30 weight%, sodium oxide (Na 2 O) 1.63-5.63 weight%, potassium oxide (K 2 O) 2.86-6.86 weight The floor reinforcement made of% and the floor reinforcement by the mixing process, melting process, condensation crystallization, grinding process, packaging process, etc., the floor heat resistance, cold resistance, wear resistance, load resistance (compressive strength), impact resistance (hardness), It is able to obtain water resistance, so that the general industry such as press work, metal processing, rubber, plastic, printing and packaging industry, automobile assembly line and test site, automobile industry such as each parts manufacturing site, and heavy equipment production and test Heavy industries such as the field and aviation industry such as jet engine pad, helicopter and aircraft fuselage manufacturing site In the metal smelting sectors, such as smelting sites of steel and nonferrous metals, in the production of various petroleum, lubricating oils and related chemicals, and in the distribution sites of gas stations, as well as in the production of general foods, frozen meat processing sites and distribution sites. In addition to manufacturing and distribution of household goods such as industry, cosmetics and detergents, and industrial chemicals, the building and construction areas such as the ground, underground parking lots and building materials of large buildings including apartments, logistics and distribution areas such as large parking lots and warehouses, It relates to floor reinforcement used in the construction field such as road construction with high durability and anti-slip function using asphalt as aggregate and other industrial floors requiring waterproofing of concrete building roof, etc. and its manufacturing method. .
종래 산업분야의 건물 바닥은 콘크리트로 타설된 바닥이 대부분을 차지하고 있다.In the conventional industrial building floors, most of the floors are poured concrete.
상기의 콘크리트 바닥재는 내마모성이 취약하다.The concrete flooring material is poor in wear resistance.
즉, 상기 콘크리트 골조와 골조 사이의 결속력이 약하기 때문에 건물바닥으로 차량이 지나가게 되면 콘크리트 표면이 마모되면서 시멘트분진이 발생하게 되는 문제점을 가지고 있었다.That is, since the binding force between the concrete frame and the frame is weak, when the vehicle passes to the floor of the building, the concrete surface is worn and the cement dust is generated.
그리고, 상기 콘크리트 바닥의 내하중성 즉, 압축강도는 최고 400㎞/㎠이고 보통 210-240㎞/㎠을 갖게 된다.In addition, the load resistance of the concrete floor, that is, compressive strength is up to 400km / ㎠ and usually has a 210-240km / ㎠.
따라서, 상기 콘크리트 바닥으로 무거운 하중이 작용하였을 경우 콘크리트 골조가 부서지게 되거나 취약한 내충격성(경도)에 의해 콘크리트 바닥면에 균열등이 발생하게 되는 문제점도 가지고 있었다.Therefore, when a heavy load acts on the concrete floor, the concrete frame is broken or a crack occurs on the concrete floor surface due to a weak impact resistance (hardness).
또한, 상기 콘크리트 바닥재의 내흡수성은 약 50%이상 유지하고 있다.In addition, the water absorption of the concrete flooring is maintained at about 50% or more.
즉, 수분을 흡수하는 비율이 크기 때문에 후에 골조와 골조사이의 결속력을저하시키게 되는 원인으로 작용하게 된다.That is, since the rate of absorbing water is large, it acts as a cause of lowering the binding force between the frame and the bone.
따라서, 상기의 콘크리트 바닥재는 상기와 같은 이유에 의해 일정 기간을 사용한 후에는 보수 및 재 타설을 하여야 하기 때문에 이에 따른 비용의 손실도 매우 많게 되는 문제점을 가지고 있었다.Therefore, the concrete flooring material has a problem in that the cost is also very high because of the repair and re-pouring after using a certain period for the same reason.
이러한 종래의 문제점등을 해결 보완하기 위한 본발명의 목적은,The purpose of the present invention for solving and solving these conventional problems,
각종 산업분야의 건물에 설치되는 바닥의 우수한 내열성,내냉성,내마모성,내하중성(압축강도),내충격성(경도),내흡수성등을 얻을 수 있도록 하는 목적을 제공한다.Provides the purpose of obtaining excellent heat resistance, cold resistance, abrasion resistance, load resistance (compressive strength), impact resistance (hardness), water absorption, etc. of the floor installed in buildings of various industrial fields.
상기의 목적을 달성하기 위하여 본발명은,In order to achieve the above object, the present invention,
규사(SiO2) 73.19-77.19중량%,산화철(Fe2O3)1.74-5.74중량%,산화알루미늄 (Al2O3)7.36-11.36중량%,산화칼슘(Ca3O)0.1-2.81중량%,산화마그네슘(MgO)0.10-0.30중량%,산화나트륨(Na2O) 1.63-5.63중량%, 산화칼륨(K2O)2.86-6.86중량%로 바닥 강화재의 조성물을 구성하고,Silicate (SiO 2 ) 73.19-77.19% by weight, iron oxide (Fe 2 O 3 ) 1.74-5.74% by weight, aluminum oxide (Al 2 O 3 ) 7.36-11.36% by weight, calcium oxide (Ca 3 O) 0.1-2.81% by weight Magnesium oxide (MgO) 0.10-0.30% by weight, sodium oxide (Na 2 O) 1.63-5.63% by weight, potassium oxide (K 2 O) 2.86-6.86% by weight of the composition of the floor reinforcement,
상기의 강화 바닥재인 규사,산화철,산화알루미늄,산화칼슘,산화마그네슘,산화나트륨, 산화칼륨들을 혼합과정,용융과정,응결과정,분쇄과정,포장과정등을 거쳐 제조하면 본발명의 목적을 달성할 수 있게 된다.The silica sand, iron oxide, aluminum oxide, calcium oxide, magnesium oxide, sodium oxide, and potassium oxide, which are the above reinforcement floorings, are manufactured by mixing, melting, condensation, grinding, packaging, etc. to achieve the object of the present invention. It becomes possible.
도1은 본발명 바닥 강화재 및 그의 제조방법을 설명하기 위한 플루우챠트1 is a flute chart for explaining the present invention floor reinforcement and its manufacturing method
본발명 바닥 강화재의 조성물 구성을 설명하면 다음과 같다.Referring to the composition of the floor reinforcing material of the present invention.
바닥 강화재의 내열성 및 고강도의 성질을 부여하기 위하여 첨가되는 73.19-77.19중량%의 규사(SiO2)와,73.19-77.19% by weight of silica sand (SiO 2 ) added to impart heat resistance and high strength properties of the floor reinforcement,
상기 규사와 함께 혼합되어 바닥재의 강도를 고강도로 높여 주는 동시에 내마모성을 얻기 위해 첨가되는 1.74-5.74중량%의 산화철(Fe2O3)과,1.74-5.74% by weight of iron oxide (Fe 2 O 3 ), which is mixed with the silica sand and added to increase the strength of the flooring material at high strength and at the same time obtain wear resistance;
상기 산화철 및 규사와 함께 혼합되어 탈산의 성질부여에 의해 철 성분의 산화를 방지하기 위해 첨가되는 7.36-11.36중량%의 산화알루미늄(Al2O3)과,7.36-11.36% by weight of aluminum oxide (Al 2 O 3 ), which is mixed with the iron oxide and silica sand and added to prevent oxidation of the iron component by imparting deoxidation property,
상기 바닥재의 내방수성 및 내흡수성을 향상시키기 위해 첨가되는 0.1-2.81중량% 산화칼슘(Ca3O)과,0.1-2.81% by weight calcium oxide (Ca 3 O) added to improve the water resistance and water resistance of the flooring material,
상기 바닥재의 내열성 및 내화성을 부여하기 위해 첨가되는 0.10-0.30중량%의 산화마그네슘(MgO)과,0.10-0.30% by weight of magnesium oxide (MgO) added to give heat resistance and fire resistance of the flooring material,
상기 재료들과 함께 알칼리성 재료로 첨가되는 1.63-5.63중량% 의 산화나트륨(Na2O) 및 2.86-6.86중량%의 산화칼륨(K2O)으로 이루어진 것이다.It consists of 1.63-5.63% by weight sodium oxide (Na 2 O) and 2.86-6.86% by weight potassium oxide (K 2 O) added as alkaline material together with the above materials.
그리고, 본발명 바닥 강화재의 제조 방법을 설명하면 다음과 같다.And, when explaining the manufacturing method of the floor reinforcing material of the present invention.
규사(SiO2) 73.19-77.19중량%, 산화철(Fe2O3) 1.74-5.74중량%, 산화알루미늄 (Al2O3) 7.36-11.36중량%, 산화칼슘(Ca3O) 0.1-2.81중량%, 산화마그네슘(MgO) 0.10-0.30중량%, 산화나트륨(Na2O) 1.63-5.63중량%, 산화칼륨(K2O) 2.86-6.86중량%를 교반기에 투입한뒤 고르게 혼합하기 위한 혼합과정과,73.19-77.19 weight% of silica sand (SiO 2 ), 1.74-5.74 weight% of iron oxide (Fe 2 O 3 ), 7.36-11.36 weight% of aluminum oxide (Al 2 O 3 ), 0.1-2.81 weight% of calcium oxide (Ca 3 O) Magnesium oxide (MgO) 0.10-0.30% by weight, sodium oxide (Na 2 O) 1.63-5.63% by weight, potassium oxide (K 2 O) 2.86-6.86% by weight in a stirrer and mixing process ,
상기 혼합과정을 거친 혼합물을 용융로에 투입시킨뒤 1300-2000℃의 온도로가열하여 용융시키기 위한 용융과정과,A melting process for melting the mixture obtained by mixing the mixture into a melting furnace and heating it to a temperature of 1300-2000 ° C .;
상기 용융과정에서 용융된 혼합물들을 응결시키기 위해 상온에서 약 20-30시간동안 냉각시키기 위한 응결과정과,A condensed crystal for cooling at room temperature for about 20-30 hours to condense the molten mixture in the melting process,
상기 응결과정에 의해 응결된 혼합물을 분쇄기에 의해 적정의 크기로 분쇄하기 위한 분쇄과정과,A pulverizing process for pulverizing the mixture condensed by the coagulation tablet to an appropriate size by a pulverizer;
상기 분쇄과정에서 분쇄된 강화재들을 용기나 포대등에 포장하기 위한 포장과정으로 이루어진 것이다.It consists of a packaging process for packaging the reinforcing materials crushed in the crushing process in a container or bag.
본발명 바닥 강화재를 이루고 있는 조성물을 설명하면 다음과 같다.Referring to the composition forming the floor reinforcing material of the present invention.
본발명의 바닥 강화재에는 73.19-77.19중량%의 규사(SiO2)가 함유되어 있기 때문에 열이나 습기에 강하기 때문에 바닥 강화재의 내열성 및 고강도의 성질과 내습성을 갖게 된다.Since the floor reinforcement of the present invention contains 73.19-77.19% by weight of silica sand (SiO 2 ), the floor reinforcement is resistant to heat and moisture, and thus has properties of heat resistance and high strength and moisture resistance of the floor reinforcement.
그리고, 상기 규사와 함께 함유되는 1.74-5.74중량%의 산화철(Fe2O3)에 의해 연성(延性)과 전성(展性)이 풍부하고 압축강도와 내마모성이 뛰어나기 때문에 바닥 강화재를 고강도로 높여 탁월한 내하중성을 얻을 수 있고 골조와 골조 사이가 분리되면서 분진이 발생되는 것을 방지할 수 있게 된다.In addition, 1.74-5.74% by weight of iron oxide (Fe 2 O 3 ) contained with the silica sand is rich in ductility and malleability, and excellent in compressive strength and wear resistance, thereby increasing floor reinforcement to high strength. Excellent load resistance can be obtained and dust can be prevented from being separated between the frame and the frame.
또한, 본발명의 강화 바닥재에 함유되는 7.36-11.36중량%의 산화알루미늄 (Al2O3)은 가벼운 금속으로서 전기나 열의 양도체로 전연성이 좋고 공기나 깨끗한 물속에서는 표면의 안정한 산화 박막이 형성되어 그이상의 산화진행을 막기 때문에 부식이 어려운 금속인바, 상기 산화알루미늄은 탈산의 성질 부여에 의해 산화철 성분의 산화를 방지하게 된다.In addition, 7.36-11.36% by weight of aluminum oxide (Al 2 O 3 ) contained in the reinforced flooring material of the present invention is a light metal, a good conductor of electricity or heat and has a good malleability, and forms a stable oxide thin film on the surface in air or clean water. Since the oxidation is prevented from being difficult to corrode, the aluminum oxide prevents oxidation of the iron oxide component by imparting deoxidation property.
그리고, 상기 바닥 강화재에 함유되는 0.1-2.81중량%의 산화칼슘(Ca3O)은 안료의 침전방지제 또는 방수제등으로 사용되기 때문에 바닥 강화재의 내방수성 및 내흡수성을 향상시킬 수 있게 된다.In addition, since 0.1-2.81% by weight of calcium oxide (Ca 3 O) contained in the floor reinforcement is used as an anti-settling agent or a waterproofing agent of the pigment, it is possible to improve the water resistance and the water resistance of the floor reinforcement.
또한, 상기 바닥 강화재에 함유되는 0.10-0.30중량%의 산화마그네슘(MgO)은 고온용 노재(爐材)나 도가니 및 시멘트 제조사용 사용되는 물질이므로 바닥 강화재의 우수한 내열성 및 내화성을 얻을 수 있게 된다.In addition, since 0.10-0.30% by weight of magnesium oxide (MgO) contained in the floor reinforcement is a material used for high temperature furnace materials, crucibles and cement manufacturing, it is possible to obtain excellent heat resistance and fire resistance of the floor reinforcement.
상기 재료들과 함께 첨가되는 1.63-5.63중량% 의 산화나트륨(Na2O) 및 2.86-6.86중량%의 산화칼륨(K2O)은 등의 알칼리성 재료를 첨가하여 이루어진 바닥강화재이다.1.63-5.63% by weight of sodium oxide (Na 2 O) and 2.86-6.86% by weight of potassium oxide (K 2 O) added together with the above materials are bottom strengthening materials made by adding alkaline materials such as these.
따라서, 상기 규사,산화철,산화알루미늄,산화칼슘,산화마그네슘,산화나트륨,산화칼륨등이 혼합된 본발명의 바닥 강화재에 의해 각종 산업분야의 건물에 설치되는 바닥의 우수한 내열성,내냉성,내마모성,내하중성(압축강도),내충격성(경도),내흡수성등을 얻을 수 있게 된다.그리고, 상기의 본발명 혼합 비율은 최적의 조건을 제시한 것입니다.즉, 각성분이 갖고 있는 물성이나 작용 효과등이 뚜렸하므로 상기의 범위를 벗어난 수치는 의미가 없게 된다.Therefore, the excellent heat resistance, cold resistance, abrasion resistance, load resistance of floors installed in buildings of various industrial fields by the floor reinforcing material of the present invention mixed with silica sand, iron oxide, aluminum oxide, calcium oxide, magnesium oxide, sodium oxide, potassium oxide, etc. Neutral (compressive strength), impact resistance (hardness), water absorption, etc. can be obtained.The above-mentioned invention mixing ratio suggests the optimum conditions. That is, physical properties and action effects that each component has Because of this, numbers outside the above range are meaningless.
한편, 본발명 바닥 강화재를 제조하기 위한 방법을 도1의 플루우챠트에 의해 과정별로 설명하면 다음과 같다.On the other hand, the method for manufacturing the floor reinforcement of the present invention will be described according to the process by the flute chart of Figure 1 as follows.
먼저, 혼합과정에서는 규사(SiO2) 73.19-77.19중량%, 산화철(Fe2O3) 1.74-5.74중량%, 산화알루미늄 (Al2O3) 7.36-11.36중량%, 산화칼슘(Ca3O) 0.1-2.81중량%, 산화마그네슘(MgO) 0.10-0.30중량%, 산화나트륨(Na2O) 1.63-5.63중량%, 산화칼륨 (K2O)2.86-6.86중량%를 교반기에 투입한뒤 고르게 혼합시킨다.First, in the mixing process, 73.19-77.19% by weight of silica sand (SiO 2 ), 1.74-5.74% by weight of iron oxide (Fe 2 O 3 ), 7.36-11.36% by weight of aluminum oxide (Al 2 O 3 ), calcium oxide (Ca 3 O) 0.1-2.81% by weight, magnesium oxide (MgO) 0.10-0.30% by weight, sodium oxide (Na 2 O) 1.63-5.63% by weight, potassium oxide (K 2 O) 2.86-6.86% by weight in a stirrer and mixed evenly Let's do it.
그리고, 상기 혼합과정을 거친 혼합물을 용융과정의 용융로에 투입시킨뒤 1300-2000℃의 온도로 가열하여 용융을 시킨다.Then, the mixture passed through the mixing process is put into the melting furnace of the melting process and heated to a temperature of 1300-2000 ℃ to melt.
또한, 상기 용융과정에서 용융된 혼합물들을 응결과정에 의해 상온에서 약 20-30시간동안 냉각시킨다.In addition, the mixture melted in the melting process is cooled by the coagulation tablet at room temperature for about 20-30 hours.
그리고, 상기 응결과정에 의해 응결된 혼합물을 분쇄과정의 분쇄기에 의해 적정의 크기로 분쇄한다.Then, the mixture condensed by the coagulation tablet is pulverized to an appropriate size by a pulverizer in the pulverization process.
또한, 상기 분쇄과정에서 분쇄된 강화재들을 포장과정에 의해 용기나 포대등에 포장을 하면 된다.In addition, the reinforcing materials pulverized in the pulverization process may be packaged in a container or bag by a packaging process.
이상과 같은 제조과정에 의해 제조된 본발명 바닥 강화재의 일실시예를 설명하기로 한다.An embodiment of the present invention floor reinforcement manufactured by the above manufacturing process will be described.
먼저, 본발명의 바닥강화재는 2가지의 방법으로 시멘트몰탈과 함께 바닥으로 타설된다.First, the floor reinforcement of the present invention is poured into the floor with cement mortar in two ways.
첫번째는 콘크리트 타설 두께가 200mm이상일 경우에는 상당한 내하중을 필요로 하기 때문에 시멘트몰탈에 본발명의 바닥 강화재를 함께 혼합하여 타설을 하게 된다.First, since concrete load is required when the thickness of concrete is over 200mm, the floor reinforcement of the present invention is mixed with cement mortar.
즉, 타설 면적 ㎥당 시멘트 약475㎏,본발명의 굵은 바닥 강화재 약1163㎏,모래 약653㎏, 물 약0.89㎏, 공기연행제 약 0.3335㎏을 혼합하여 콘트리트를 타설하여 경화시키면 큰 하중에도 견딜 수 있는 견고한 상태의 강화된 바닥을 얻을 수 있게 된다.In other words, about 475 kg of cement per m3 of pouring, about 1163 kg of coarse bottom reinforcement of the present invention, about 653 kg of sand, about 0.989 kg of water, about 0.3335 kg of air entrainer, and the concrete is poured and hardened to withstand large loads. You can get a hardened floor that is as solid as possible.
그리고, 두번째는 작은 하중이 적용되는 바닥에 본발명의 바닥 강화재를 타설할 경우인바, 먼저, 바닥에 콘크리트를 타설하여 약 70%정도 경화를 시킨 상태에서 본발명의 잘은 바닥 강화재들과 포틀랜트시멘트를 약 3:1의 비율로 혼합한뒤 콘크리트 표면으로 도포하게 된다.In the second case, when the floor reinforcement of the present invention is placed on the floor to which a small load is applied, first, the fine bottom reinforcements and the portland of the present invention are in the state of hardening about 70% by placing concrete on the floor. The cement is mixed at a ratio of about 3: 1 and then applied to the concrete surface.
또한, 상기 콘크리트 표면으로 도포된 포틀랜드시멘트가 콘크리트 표면의 물기를 흡수한 뒤에는 피셔기(finisher:미장기계의 일종)에 의해 본발명의 잘은 바닥 강화재들을 콘크리트 내부로 함입시키면서 표면을 평평하게 한다.In addition, after the Portland cement applied to the concrete surface absorbs the moisture of the concrete surface, the surface is flattened by incorporating the fine bottom reinforcement of the present invention into the concrete by a finisher.
따라서, 상기와 같이 본발명의 잘은 바닥 강화재가 콘크리트 내부로 함입된 상태에서 약 7일간 양생을 시키면 왠만한 하중을 견딜 수 있는 견고한 상태의 강화된 바닥을 얻을 수 있게 된다.Therefore, as described above, if the well of the present invention is cured for about 7 days in the state that the floor reinforcing material is embedded into the concrete, it is possible to obtain a solid reinforced floor that can withstand some kind of load.
이와같이된 본발명은 규사(SiO2) 73.19-77.19중량%,산화철(Fe2O3)1.74-5.74중량%,산화알루미늄 (Al2O3)7.36-11.36중량%,산화칼슘(Ca3O)0.1-2.81중량%,산화마그네슘(MgO)0.10-0.30중량%,산화나트륨(Na2O) 1.63-5.63중량%, 산화칼륨(K2O)2.86-6.86중량%로 바닥 강화재의 조성물을 구성하고,Thus, the present invention is a silica sand (SiO 2 ) 73.19-77.19% by weight, iron oxide (Fe 2 O 3 ) 1.74-5.74% by weight, aluminum oxide (Al 2 O 3 ) 7.36-11.36% by weight, calcium oxide (Ca 3 O) 0.1-2.81% by weight, magnesium oxide (MgO) 0.10-0.30% by weight, sodium oxide (Na 2 O) 1.63-5.63% by weight of potassium oxide (K 2 O) 2.86-6.86% by weight of the composition of the floor reinforcement ,
상기의 강화 바닥재인 규사,산화철,산화알루미늄,산화칼슘,산화마그네슘,산화나트륨, 산화칼륨들을 혼합과정,용융과정,응결과정,분쇄과정,포장과정등을 거쳐제조함으로서, 각종 산업분야의 건물에 설치되는 바닥의 우수한 내열성,내냉성,내마모성,내하중성(압축강도),내충격성(경도),내흡수성등을 얻을 수 있게 되므로 프레스작업,금속가공,고무,플라스틱,인쇄 및 포장제 산업등의 일반 산업분야와 자동차 조립라인 및 시험현장, 각 부품 제조현장등의 자동차 산업분야 그리고, 중장비 생산 및 시험현장등의 중공업분야와 제트엔진패드,헬기 및 비행기동체 제조현장등의 항공산업분야 또한, 철강 및 비철금속의 제련현장등의 금속제련분야와 각종 석유,윤활유 및 관련 화학 제품의 제조 및 주유소 등의 유통현장등의 석유화학분야 그리고, 일반 식품의 제조,냉동육 가공 현장과 유통현장등의 식품산업과 화장품,세제등의 생활용품 및 산업용 화공약품 제조와 유통현장 또한, 아파트를 포함한 대형건물의 지상,지하 주차장 및 건축자재등의 건축분야와 대형주차장 및 물류창고등의 물류,유통분야 그리고, 아스팔트를 골재로 사용하여 내구성이 뛰어나고 미끄럼 방지기능의 도로건설등과 같은 건설분야와 콘크리트 건물옥상등의 방수를 요하는 기타 산업등의 건물 바닥에 적용되어 사용될 수 있는 유용한 효과를 가진다.The above reinforcement flooring is manufactured by mixing silica, iron oxide, aluminum oxide, calcium oxide, magnesium oxide, sodium oxide and potassium oxide through mixing, melting, coagulation, grinding, packaging and so on. Excellent heat resistance, cold resistance, abrasion resistance, load resistance (compressive strength), impact resistance (hardness), water absorption, etc. of the floor to be installed can be obtained, so that general operations such as press work, metal processing, rubber, plastic, printing and packaging industry Industrial field and automobile industry such as automobile assembly line and test site, each parts manufacturing site, heavy industry field such as heavy equipment production and test site, and aerospace industry such as jet engine pad, helicopter and aircraft fuselage manufacturing site. Metal smelting sectors such as smelting sites of nonferrous metals, petrochemical fields such as manufacturing of various petroleum, lubricating oils and related chemical products, and distribution sites of gas stations The manufacturing and distribution sites of the food industry, manufacturing and frozen meat processing sites and distribution sites, household goods such as cosmetics and detergents, and industrial chemicals, as well as the construction field and ground parking lot of large buildings including apartments, underground parking lots and building materials It is applied to the logistics and distribution fields such as warehouses, and construction floors such as road construction with high durability and non-slip function using asphalt as aggregate, and other industrial floors that require waterproofing of concrete building roofs. It has a useful effect that can be used.
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| JPH04182339A (en) * | 1990-11-16 | 1992-06-29 | Kubota Corp | Production of inorganic product |
| KR930701361A (en) * | 1991-06-26 | 1993-06-11 | 다나카 구니조 | Method of manufacturing silica brick |
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