KR100435254B1 - Filter Media for Dust Removal and Its Manufacturing Method - Google Patents

Abstract

The present invention relates to a filter medium for a dust collector and a method of manufacturing the same, which can improve non-tackiness, heat resistance, and chemical resistance while maintaining high dust collection efficiency in an industrial dust collector. This filter media is coated with ceramic hardener, silicone and hardener, PTFE (polytetrafluoroethylene) and hardener coating on the surface of molding material made of synthetic fiber, glass fiber nonwoven fabric or woven fabric to form cured coating layer. do. The method of manufacturing the filter medium for dust collectors includes a coating material containing a curing agent in ceramic, silicon, and PTFE in a molding material having a weight of 250 to 600 g / m 2, a thickness of 0.3 to 30 mm, and an air permeability of 10 to 40 cc / cm 2 / sec. The compound is coated with a coating means and then dried in a dryer. Accordingly, it has high collection efficiency, has chemical resistance, abrasion resistance, and non-adhesive property, improves heat resistance of filter media, and has high dust collection performance due to non-adhesive property of coating material, and has excellent collection efficiency and filter Provides the effect of longer life.

Description

Filter media for dust collector and its manufacturing method {Filter Media for Dust Removal and Its Manufacturing Method}

The present invention relates to a filter medium for dust collectors, such as steel industry, cement industry, incinerator, and more particularly, dust collector that can increase the non-adhesiveness, wear resistance, heat resistance, chemical resistance while maintaining high dust collection efficiency in the industrial dust collector The present invention relates to a filter medium for filters and a method of manufacturing the same.

In general, filter media such as woven fabrics and nonwoven fabrics are installed in dust collectors of the steel industry, cement industry, and incinerators to purify and collect air containing a large amount of fine dust.

Conventional filter media manufacturing techniques include a film laminating method of PTFE (polytetrafluoroethylene). It is manufactured by laminating a microporous PTFE film on a nonwoven fabric or a woven fabric, and the pores are small in size, which has a great effect in collecting fine dust. However, because the thickness of the film itself is too thin, there is a high possibility of damaging the film during use, and even though the fine pores are formed uniformly, the size of the pores is so small that the air permeation amount is low, resulting in high pressure loss and low filtration rate. There is this.

As such, the filter medium manufactured by the conventional technology, that is, the membrane filter medium in which the PTFE film is laminated on the polyester nonwoven fabric has an advantage of having high collection efficiency because the microcavity is uniformly formed. However, because the thickness of the laminated film is too thin, it is easy to be damaged by slight impact, and it has low air permeability of 3 ~ 6cc / ㎠ / sec, and the filter media itself causes high pressure loss. There is a problem in that the operation cost is high because of the small capacity of the air and the processing capacity of the air. In addition, a coated porous material such as Korean Patent Laid-Open Publication No. 2000-70898 has been introduced. Applying a curable coating composition to the porous material selected from the group consisting of urethane and polytetra fluoroethylene, and drying the coating solution, but using a general industrial product and a general coating material fluorocarbon The coating is non-tacky and water repellent, but heat and wear resistance are expected. I can not, there is a problem that can not be used as industrial materials requiring heat resistance and abrasion resistance.

The present invention has been made in order to solve such a conventional problem, by coating ceramic, silicon, PTFE (polytetrafluoroethylene) and the like on the filter media, such as woven fabric, nonwoven fabric, air containing a large amount of fine dust It improves the collection efficiency by purifying and coating the filter media with chemically stable materials, and it is possible to develop a filter having excellent non-tackiness, chemical resistance, heat resistance, and abrasion resistance, and provides a filter media for dust collector and a method of manufacturing the same that improve heat resistance. It is.

According to the present invention, in the filter media applied to the dust collector, the surface of the molding substrate 100 made of synthetic fiber, glass fiber nonwoven fabric or woven fabric may be applied to ceramic, silicone, PTFE (polytetrafluoroethylene), or the like. Provided is a filter medium for a dust collector in which a coating including a curing agent is applied to form a cured coating layer.

The above object, according to the present invention, in manufacturing the filter medium for dust collector, the weight is 250 ~ 600g / ㎡, the thickness is 0.3 ~ 30mm, the ventilation is 10 ~ 40cc / ㎠ / sec in the molding substrate ceramic, silicon The present invention provides a method for producing a filter medium for dust collectors, which is formed by coating a coating compound containing a curing agent in PTFE with a coating means and then drying it with a dryer.

Wherein the filter substrate is made of a material having a heat resistance of 150 ℃ or more, the solids of the coating compound is 10 to 50% by weight, the viscosity is 100 to 20,000cPs and the weight is 20 to 200g / ㎡, the coating means is It consists of any one of a knife coating method, a comma coating method, and a spray coating method.

In addition, the temperature of the dryer is preferably initially maintained at 100 ~ 120 ℃ and finally maintained at 150 ~ 200 ℃.

1 is a cross-sectional view of the filter medium according to the present invention,

2 is a schematic configuration diagram of a knife coating method according to the present invention,

3 is a schematic configuration diagram of a comma coating method according to the present invention,

4 is a schematic configuration diagram of a spray coating method according to the present invention.

<Explanation of symbols for main parts of drawing>

10,20,30,30a; Rotary roll 12; knife

14,24,34,100; Filter substrates 16,26,36; Coating liquid (coating compound)

22; Comma coater 32; sprayer

Hereinafter, with reference to the accompanying drawings illustrating a preferred embodiment of the present invention will be described in detail.

Figure 1 shows the main portion of the filter medium produced by the present invention in a cross-sectional view, Figure 2 shows a knife coating method according to the present invention in front of the main part, Figure 3 is a main part front view of the comma coating method in accordance with the present invention 4 shows the spray coating method according to the present invention.

As shown in Figures 1 to 3, the filter medium for the dust collector of the present invention is a ceramic, silicon, PTFE (polytetrafluoroethylene) on the surface of the molding substrate 100 made of synthetic fibers, glass fibers nonwoven or woven fabric The coating including the curing agent is applied to form a cured coating layer 102.

The structure of the filter substrate 100 is coated on a surface of a woven or nonwoven fabric with a chemically stable resin such as ceramic, silicone, or PTFE on a woven or nonwoven fabric composed of polyester, polypropylene, polyaramid, polyimide, Teflon, glass fiber, or the like. As a result, the efficiency of dust collection can be improved by keeping the air gap of the filter media currently used as filter media small.

The manufacturing method of the filter medium for the dust collector according to the present invention has a weight of 250 ~ 600g / ㎡, thickness of 0.3 ~ 30mm, air permeability of 10 ~ 40cc / ㎠ / sec in the molding material includes ceramic, silicone, PTFE hardener The coating compound is coated with a coating means and then dried with a dryer. By using a chemically stable compound, the material to be coated can produce filter media with high adhesion and chemical resistance, and the heat resistance temperature of the filter varies basically depending on the material of the coating material. Since it has a 250 ℃ or more it can be used at high temperatures by increasing the heat resistance temperature of the filter.

The detailed process of this invention is as follows.

The material to be coated is non-woven fabric or woven fabric composed of synthetic fiber, glass fiber, etc .. Depending on the product's use, the general weight of the material to be coated is in the range of 250 ~ 600g / m². As for 0.3-3.0 mm and air permeability, 10-40 cc / cm <2> / sec is suitable. The weight of the coating layer can be selected according to the application in the range of 20 ~ 200g / ㎡. Solid content of the coating compound used in the present invention (Solid Content) is 10 to 50% by weight, the viscosity is 100 to 20,000 cPs. In addition to the main coating components (ceramic, silicone, PTFE), the coating coating liquid contains a curing agent, which increases the adhesion and adhesion to the filter substrate after coating, and reduces tackiness on the surface by helping sintering to increase dust removal performance and collection efficiency. Play a role.

As a coating method, a knife coating method, a comma coating method, a spray coating method and the like are used.

In the knife coating method, as shown in FIG. 2, a knife 12 corresponding to an upper end of the rotary roll 10 rotating by a predetermined rotation speed by a driving means is disposed, and the filter media 14 is a rotary roll ( It is arranged to pass between 10) and the knife 12. Therefore, when the rotary roll 10 rotates, the filter base material 14 is transferred in one direction, and the upper surface of the filter base material 14 is coated in a state in which the coating liquid 16 is adjusted by the knife 12. Here, the coating amount can be adjusted at intervals of the knife 12.

The comma coating is installed in the comma coater 22 corresponding to the rotary roll 20 to rotate at a predetermined number of revolutions by the drive means as shown in Figure 3 is conveyed in one direction in accordance with the driving of the rotary roll 20 The coating liquid 26 is coated on one surface of the filter base 24. Therefore, the rotary roll 20 rotates to transfer the filter substrate 24 in one direction, and at the same time, the comma coater 22 rotates to apply and coat a portion of the coating liquid on the filter substrate 24 upper surface. Here, the coating amount is adjusted by adjusting the interval of the comma coater 22.

The knife coating and comma coating is a method similar to the method of cutting the coating liquid to a predetermined coating thickness by adjusting the interval as a knife 12 or comma coater 22, the viscosity of the coating liquid is preferably 2000cPs or more.

In the two coating methods, since the coating liquids 16 and 26 are directly supplied to the upper surfaces of the filter substrates 14 and 24, when the viscosity is low, the coating liquid penetrates the filter substrate a lot, and thus the coating liquid does not form a coating layer. The phenomenon occurs and the phenomenon of making the air gap of the filter medium too small occurs.

Spray coating is advantageous when the viscosity of the coating liquid is low. This sprays the coating liquid 36 directly onto the filter substrate 34 with the sprayer 32 as shown in FIG. 4 and then presses the coating liquid with a pair of pressing rolls 30 and 30a, or uses a knife. The coating liquid is drawn out to maintain uniformity of the coating liquid. After the coating liquid is applied in the above manner, the heat treatment should be performed.

The heat treatment is carried out by dividing the drying step by raising the temperature of the dryer step by step. Here, the temperature in the dryer should be initially maintained at 100 ~ 120 ℃ and finally 150 ~ 200 ℃. And heat treatment means not only removing water but also sintering. At this time, the weight of the coating layer after drying may vary depending on the necessity of the filter medium, but generally 20 ~ 200g / ㎡ is suitable.

In this case, if the temperature is too low, the sintered state cannot be achieved, and the performance of the product is insufficient. If the temperature is too high, the coating layer may be pressed and the dust collecting function may be deteriorated.

Example 1

The material of filter base is 100% polyester, 400g / m2 of weight, 1.8mm thickness of non-woven fabric. The material of coating liquid is ceramic, the solid content is 30% by weight, and the viscosity is 200cPs. . The ceramic-based coating solution on the filter substrate was sprayed directly onto the filter substrate through a sprayer, and then pressed with a squeezing roll to uniformly apply the coating liquid onto the filter substrate. The process proceeded to step 100 ° C., step 130 ° C., step 3 and step 4 160 ° C., and the total heat treatment time was 8 minutes, and the weight of the coated coating liquid after drying was 70 g / m 2.

Example 2

The filter base material is the same as in Example 1, and the coating liquid is composed of PTFE as a main component, and contains a phenol-based hardener. The solid content is 30% by weight and the viscosity is 2,000 cPs. The coating method was a comma coating method, the heat treatment process conditions are the same as in Example 1. At this time, the weight of the coating liquid is 80g / ㎡.

The filter media manufactured according to the above embodiments can easily control the coating amount, so that the proper collection efficiency and the air permeability can be controlled, and thus various products can be manufactured. It has a strong wear resistance and has the advantage of extending the life of the filter. The filter media coated with ceramics can be applied to filter media by utilizing the characteristics of ceramics (non-adhesiveness, chemical resistance, heat resistance, etc.), so that various functions can be provided, and dust collection of filter media used in industrial dust collectors is possible. A filter medium having high non-tackiness, heat resistance and chemical resistance can be obtained while maintaining high efficiency.

As described above, the filter medium produced by the present invention has a high collection efficiency, has the characteristics of chemical resistance, abrasion resistance, non-tackiness, and has the effect of improving the heat resistance of the filter medium. In addition, since the coating material has a non-adhesive property, the dust removal performance of the dust is high, and thus the filter life is long while having an excellent collection efficiency.

Claims (6)

In the filter medium made of a molding material 100 is applied to the dust collector and made of a nonwoven or woven fabric of synthetic fibers, glass fibers, Fine dust filtration, characterized in that by forming a cured coating layer by applying a coating containing a ceramic and a curing agent, a silicone and a curing agent, PTFE (polytetrafluoroethylene) and a curing agent on the surface of the molding substrate 100 Dust Collector In manufacturing filter medium for dust collector, The coating means is a coating material containing ceramic and hardener, silicone and hardener, PTFE and hardener in molding materials of 250 ~ 600g / m2, thickness of 0.3 ~ 30mm, and air permeability of 10 ~ 40cc / cm2 / sec. Method for producing a filter medium for dust collector, characterized in that obtained by coating and drying with a dryer. The method of claim 2, The filter substrate is a filter media manufacturing method for a dust collector, characterized in that made of a material having a heat resistance of 150 ℃ or more. The method of claim 2, Solid content of the coating compound is 10 to 50% by weight, viscosity is 100 ~ 20,000cPs and weight is 20 ~ 200g / ㎡ filter media manufacturing method for dust collector characterized in that the. The method of claim 2, The coating means is a filter material manufacturing method for a dust collector, characterized in that made of any one of a knife coating method, comma coating method, spray coating method. The method of claim 2, The temperature of the dryer is initially maintained at 100 ~ 120 ℃ and finally the filter media manufacturing method for dust collector, characterized in that to maintain 150 ~ 200 ℃.