KR100401249B1 - Method of manufacturing laminate film for semiconductor fail protecting - Google Patents
Method of manufacturing laminate film for semiconductor fail protecting Download PDFInfo
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- KR100401249B1 KR100401249B1 KR10-2001-0021797A KR20010021797A KR100401249B1 KR 100401249 B1 KR100401249 B1 KR 100401249B1 KR 20010021797 A KR20010021797 A KR 20010021797A KR 100401249 B1 KR100401249 B1 KR 100401249B1
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- pet fabric
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
- H05K9/0081—Electromagnetic shielding materials, e.g. EMI, RFI shielding
- H05K9/0084—Electromagnetic shielding materials, e.g. EMI, RFI shielding comprising a single continuous metallic layer on an electrically insulating supporting structure, e.g. metal foil, film, plating coating, electro-deposition, vapour-deposition
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
- H05K9/0094—Shielding materials being light-transmitting, e.g. transparent, translucent
- H05K9/0096—Shielding materials being light-transmitting, e.g. transparent, translucent for television displays, e.g. plasma display panel
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- Microelectronics & Electronic Packaging (AREA)
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- Plasma & Fusion (AREA)
- Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
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Abstract
본 발명은 모니터, TV, HDTV의 메인 PCB내의 반도체페일 방지용 페일차폐판 제조방법에 관한 것이다. 보다 상세하게는 반도체 및 주변기기에서의 자기 및 전자파의 영향으로 발생하는 반도체 페일을 방지하기 위한 페일차폐판 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a fail-shielding plate for preventing a semiconductor foil in a main PCB of a monitor, a TV, and an HDTV. More particularly, the present invention relates to a method of manufacturing a fail shield plate for preventing a semiconductor fail caused by the influence of magnetic and electromagnetic waves in a semiconductor and a peripheral device.
본 발명에 따르면, 모니터, TV, HDTV의 차폐판과 인쇄회로기판(PCB) 사이에 장착되어 반도체 페일(fail)을 방지하기 위한 평판용 페일차폐판의 제조방법에 있어서, 제 1PET 원단을 소정의 텐션으로 롤러에 통과시키는 단계와; 상기 제 1PET 원단이 그라비아코팅 롤러에 의해 접착제를 코팅하는 단계와; 상기 코팅된 제 1PET 원단을 챔버에 통과시켜 건조시키는 단계와; 상기 챔버를 통과한 후 알루미늄(Al) 포일을 접착제가 코팅된 제 1PET 원단이 통과하는 롤러에 함께 삽입하여 합지하는 단계와; 상기 합지된 제 1PET 원단을 소정의 텐션으로 감아 올리는 단계를 포함하여 이루어진 것을 특징으로 하는 반도체페일 방지용 페일차폐판 제조방법이 제시된다.According to the present invention, a method for manufacturing a flat panel shielding plate for preventing a semiconductor fail, which is mounted between a shielding plate of a monitor, a TV, and an HDTV and a printed circuit board (PCB), wherein the first PET fabric is selected. Passing the roller through the tension; Coating the first PET fabric with an adhesive by a gravure coating roller; Passing the coated first PET fabric through a chamber to dry it; After passing through the chamber, laminating the aluminum (Al) foil together with a roller through which the adhesive-coated first PET fabric passes; Provided is a method for manufacturing a fail-safe shielding plate for semiconductor fail, comprising the step of winding up the laminated first PET fabric with a predetermined tension.
따라서, 본 발명은 1) 모니터, TV, HDTV의 CRT와 PCB의 간격이 근접하여 일어날 수 있는 전기적 페일을 없애기 위한 차폐의 기능을 갖으며; 2) TV, HDTV의 CRT 후면 흑연(비전도성) 도포가 되어 있으나 도포되지 않은 부분에서 발생될 수 있는 전기 및 전자파의 영향을 시트(sheet)의 알미늄 부위에서 흡수하여 그라운딩시키는 전자파(EMI) 차단의 기능을 갖으며; 3) PCB 반도체에서 발생되는 전자기와CRT에서 발생되는 전자기의 어스(earth)로 인한 쇼트현상을 방지하기 위한 절연물의 기능을 갖는다.Thus, the present invention has the function of 1) shielding to eliminate electrical failures that can occur between the gap between the CRT and the PCB of the monitor, TV, HDTV; 2) EMI shielding, which absorbs and grounds the effects of electric and electromagnetic waves from the aluminum part of the sheet, which is coated with graphite (non-conductive) on the CRT back surface of TVs and HDTVs. Has a function; 3) It has the function of insulator to prevent short phenomena due to the earth of electromagnetic generated from PCB semiconductor and electromagnetic generated from CRT.
Description
본 발명은 반도체페일 방지용 페일차폐판 제조방법에 관한 것이다. 보다 상세하게는 반도체 및 주변기기에서의 자기 및 전자파의 영향으로 발생하는 반도체 페일을 방지하기 위한 페일차폐판 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a semiconductor shielding fail shield plate. More particularly, the present invention relates to a method of manufacturing a fail shield plate for preventing a semiconductor fail caused by the influence of magnetic and electromagnetic waves in a semiconductor and a peripheral device.
일반적으로 컴퓨터 모니터, TV는 통상 케이스, 음극선관, 음극선관에 신호를인가하는 회로기판 등으로 구성되어 있다. 일부 모니터, TV에서는 외부로 방출되는 전자기파를 차단하기 위하여 음극선관과 케이스 사이에 별도의 쉴드(shield)를 구비하고 있다.In general, a computer monitor and a TV are usually composed of a case, a cathode ray tube, a circuit board for applying a signal to the cathode ray tube. Some monitors and TVs have a separate shield between the cathode ray tube and the case to block electromagnetic waves emitted to the outside.
또한, 음극선관(이하; CRT)으로부터 발생하는 유해 전자파를 차단할 수 있도록 인쇄회로기판(이하; PCB)의 후반에 감싸도록 전자파 차폐판이 설치되어 있다.In addition, an electromagnetic shielding plate is installed to cover the second half of the printed circuit board (hereinafter referred to as PCB) to block harmful electromagnetic waves generated from the cathode ray tube (hereinafter referred to as CRT).
그러나 상기와 같은 전자파 차폐판이 구비되어 있음에도 불구하고 모니터 및 TV의 CRT와 PCB의 간격이 근접함에 따라 PCB내의 반도체 페일(fail: 이상현상)이 발생된다.However, although the electromagnetic shielding plate is provided as described above, as the gap between the CRT of the monitor and the TV and the PCB is close to each other, a semiconductor failure in the PCB occurs.
이는 반도체 각 소자의 유기적인 정상 동작을 방해함으로서 화면꺼짐, 화상색상 번짐 등의 오동작을 초래하게 된다.This interferes with the normal operation of each semiconductor device, resulting in malfunctions such as screen off and image color bleeding.
따라서, 본 발명은 상기한 문제점을 해결하기 위한 것으로서 본 발명의 목적은 반도체 및 주변기기에서의 자기 및 전자파의 영향으로 발생하는 반도체 페일을 방지하기 위한 페일차폐판을 제공하는 데 있다.Accordingly, an object of the present invention is to provide a fail shield for preventing a semiconductor fail caused by the influence of magnetic and electromagnetic waves in a semiconductor and a peripheral device.
본 발명의 다른 목적은 반도체 페일을 방지하기 위한 페일차폐판의 제조방법을 제공하는 데 있다.Another object of the present invention is to provide a method for manufacturing a fail shield plate for preventing a semiconductor fail.
상기한 본 발명의 목적을 달성하기 위한 기술적 사상으로써 본 발명은As a technical idea for achieving the above object of the present invention
모니터 또는 TV의 차폐판과 인쇄회로기판(PCB) 사이에 장착되어 반도체 페일(fail)을 방지하기 위한 페일차폐판의 제조방법에 있어서,In the manufacturing method of the fail-shielding plate mounted between the shielding plate of the monitor or TV and the printed circuit board (PCB) to prevent the semiconductor fail (fail),
제 1PET 원단을 소정의 텐션으로 롤러에 통과시키는 단계와;Passing the first PET fabric through the roller with a predetermined tension;
상기 제 1PET 원단이 그라비아코팅 롤러에 의해 접착제를 코팅하는 단계와;Coating the first PET fabric with an adhesive by a gravure coating roller;
상기 코팅된 제 1PET 원단을 챔버에 통과시켜 건조시키는 단계와;Passing the coated first PET fabric through a chamber to dry it;
상기 챔버를 통과한 후 알루미늄(Al) 포일을 접착제가 코팅된 제 1PET 원단이 통과하는 롤러에 함께 삽입하여 합지하는 단계와;After passing through the chamber, laminating the aluminum (Al) foil together with a roller through which the adhesive-coated first PET fabric passes;
상기 합지된 제 1PET 원단을 소정의 텐션으로 감아 올리는 단계를 포함하여 이루어진 것을 특징으로 하는 반도체페일 방지용 페일차폐판 제조방법이 제공된다.Provided is a method for manufacturing a semiconductor shielding fail shield, comprising the steps of winding up the laminated first PET fabric with a predetermined tension.
도 1은 본 발명에 의한 반도체페일 방지용 페일차폐판 구조도이다.1 is a structure of a fail shield plate for preventing a semiconductor fail according to the present invention.
도 2는 본 발명에 의한 페일차폐판의 설치 상태도이다.Figure 2 is a state diagram of the installation of the fail-shielding plate according to the present invention.
도 3은 본 발명의 실시예에 따른 페일차폐판 제조공정의 플로우차트이다.3 is a flowchart of a fail-shielding plate manufacturing process according to an embodiment of the present invention.
도 4는 본 발명의 다른 실시예에 따른 페일차폐판 제조공정을 나타낸 플로우차트이다.4 is a flowchart illustrating a fail shielding plate manufacturing process according to another exemplary embodiment of the present invention.
<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>
10 : 페일차폐판 20 : 전자파 차폐판10: fail shield 20: electromagnetic shield
30 : 인쇄회로기판(PCB)30: printed circuit board (PCB)
이하, 본 발명의 실시예에 대한 구성 및 그 작용을 첨부한 도면을 참조하면서 상세히 설명하기로 한다.Hereinafter, with reference to the accompanying drawings, the configuration and operation of the embodiment of the present invention will be described in detail.
도 1은 본 발명에 의한 반도체페일 방지용 페일차폐판 구조도이고, 도 2는 본 발명에 의한 페일차폐판의 설치 상태도이다.1 is a structural block diagram of a fail-safe plate for preventing a semiconductor fail according to the present invention, Figure 2 is a state diagram of the installation of the fail-shield plate according to the present invention.
도 1 및 도 2를 살펴보면, CRT와 PCB의 간격이 근접됨으로서 발생되는 반도체 페일을 방지하기 위한 페일차폐판(10)은 PCB(30)의 후방에 설치되는 차폐판(20)의 전면부에만 장착되며, 상기 페일차폐판(10)이 장착된 PCB(30) 상에는 각종 전자부품들이 실장된다.1 and 2, the fail shield plate 10 for preventing a semiconductor fail caused by a close distance between the CRT and the PCB is mounted only on the front portion of the shield plate 20 installed behind the PCB 30. Various electronic components are mounted on the PCB 30 on which the fail shield 10 is mounted.
이 때, 상기 페일차폐판(10)은 폴리에스터(이하; PET)+접착제+ 알루미늄(Al) 등이 합지된 공정으로 제조되거나 또는 PET+접착제+알루미늄(Al)+PET+점착제 등이 합지된 공정으로 제조된다.At this time, the fail-shielding plate 10 is made of a process in which polyester (hereinafter, PET) + adhesive + aluminum (Al) is laminated or a process in which PET + adhesive + aluminum (Al) + PET + adhesive is laminated. Are manufactured.
도 3은 본 발명의 제 1실시예에 의한 평판용 페일차폐판의 제조공정을 나타낸 플로우차트이다.3 is a flowchart showing a manufacturing process of a flat plate shield plate according to the first embodiment of the present invention.
도 3을 살펴보면, 먼저 PET 0.188T, 0.250T, 0.300T, 0.350T 원단 중에서 어느 하나의 원단을 2kg의 텐션(tension)으로 롤러(roller)를 통과시킨다.(S100)Referring to Figure 3, first one of the fabric of PET 0.188T, 0.250T, 0.300T, 0.350T fabric through a roller (tension) with a tension of 2kg (S100).
이 때, 상기 PET 원단이 롤러를 통과하는 과정에서 그라비아(gravure) 코팅 롤러로 접착제통에 있는 접착제를 묻혀 PET 원단 하단에 코팅한다.(S110)At this time, the PET fabric is coated with a gravure coating roller in the adhesive container in the process of passing through the roller and coated on the bottom of the PET fabric (S110).
상기 접착제를 코팅한 후 가이드(guide) 롤러를 통과하여 챔버(chamber)를 통과하여 건조시킨다. 이 때, 건조온도는 80℃∼ 90℃ 에서 통과시킨다.(S120)After the adhesive is coated, it is passed through a guide roller and passed through a chamber to dry. At this time, the drying temperature is passed at 80 ℃ to 90 ℃ (S120).
상기 챔버를 통과한 후 가이드 롤러를 통과하는 사이에 알루미늄 포일을 접착제가 코팅된 PET 원단이 통과하는 롤러에 삽입하여 합지한다.(S130)After passing through the chamber, the aluminum foil is inserted into the roller through which the adhesive-coated PET fabric passes between the guide rollers and laminated.
그 후, 최종적으로 합지되어 완료된 자재는 4kg의 인장으로 감아 완성함으로서 평판용 페일차폐판의 제조공정이 완료된다.(S140)Thereafter, the final laminated and finished material is completed by winding the tension of 4 kg to complete the manufacturing process of the flat plate shield plate (S140).
도 4는 본 발명의 제 2실시예에 의한 밴딩(bending)용 페일차폐판의 제조공정을 나타낸 플로우차트이다.4 is a flowchart illustrating a manufacturing process of a fail shield plate for bending according to a second embodiment of the present invention.
도 4를 살펴보면, 먼저 PET 0.025T 원단을 2kg의 텐션(tension)으로 롤러를 통과시킨다.(S200)Looking at Figure 4, first the PET 0.025T fabric is passed through the roller with a tension (tension) of 2kg. (S200)
이 때, 상기 PET 0.025T 원단이 롤러를 통과하는 과정에서 그라비아코팅 롤러로 접착제통에 있는 접착제를 묻혀 PET 원단의 하단에 코팅한다.(S210)At this time, the PET 0.025T fabric is buried in the adhesive container with a gravure coating roller in the process of passing through the roller is coated on the bottom of the PET fabric (S210).
상기 접착제를 코팅한 후 가이드 롤러를 통과하여 챔버(chamber)를 통과하는 동안 건조시킨다.The adhesive is coated and then dried while passing through a chamber through a guide roller.
이 때, 건조온도는 80℃∼ 90℃ 에서 통과시킨다.(S220)At this time, the drying temperature is passed at 80 ℃ ~ 90 ℃ (S220).
상기 챔버를 통과한 후 가이드 롤러를 통과하는 사이에 알루미늄(Al) 포일을접착제가 코팅된 PET 원단이 통과하는 롤러에 삽입하여 합지한다.(S230)After passing through the chamber, the aluminum (Al) foil is inserted into the roller through which the adhesive-coated PET fabric passes between the guide rollers and laminated.
상기 1차 합지되어 완료된 자재는 4kg의 인장으로 감아 완성하여 2차 합지를 위해 보관한다.(S240)The finished material is completed by the primary lamination is completed by winding the tension of 4kg and stored for secondary lamination. (S240)
상기 PET (0.188T, 0.250T, 0.300T, 0.350T) 원단을 2kg의 인장으로 롤러를 통과한다.(S250)The PET (0.188T, 0.250T, 0.300T, 0.350T) fabric is passed through a roller with a tension of 2 kg. (S250)
상기 PET 원단이 롤러를 통과하는 과정에서 그라비아코팅 롤러로 점착제통에 있는 점착제를 묻혀 PET 원단 하단에 코팅한다.(S260)In the process of passing the PET fabric roller, the adhesive in the pressure-sensitive adhesive is buried with a gravure coating roller and coated on the bottom of the PET fabric. (S260)
상기 접착제를 코팅한 후 가이드 롤러를 통과하여 챔버를 통과하는 동안 건조시킨다. 이 때, 건조온도는 80℃∼ 90℃ 에서 통과시킨다.(S270)The adhesive is coated and then dried while passing through the chamber through a guide roller. At this time, the drying temperature is passed at 80 ℃ to 90 ℃ (S270).
상기 챔버를 통과한 후 가이드 롤러를 통과하는 사이에 1차 합지된 알루미늄 포일과 PET(0.025T) 원단을 통과하는 롤러에 삽입하여 2차 합지한다.(S280)After passing through the chamber, the first laminated aluminum foil is inserted into the roller passing through the PET (0.025T) fabric between the guide rollers.
최종적으로 2차 합지되어 완료된 자재는 4kg의 인장으로 감아 완성함으로서 페일차폐판의 또 다른 제조공정이 완료된다.Finally, the second laminated material is rolled up to 4 kg to complete another manufacturing process of the fail-shield.
이상에서와 같이 본 발명에 의한 반도체페일 방지용 페일차폐판 제조방법에 따르면 다음과 같은 이점이 있다.As described above, according to the method for manufacturing a semiconductor fail preventing shield plate according to the present invention, there are advantages as follows.
첫째, CRT와 PCB의 간격이 근접하여 일어날 수 있는 전기적 페일을 없애기 위한 차폐의 기능을 가진다.First, it has the function of shielding to eliminate electrical failures that can occur in close proximity between the CRT and the PCB.
둘째, CRT 후면 흑연(비전도성) 도포가 되어 있으나 도포되지 않은 부분에서 발생될 수 있는 전기 및 전자파의 영향을 시트(sheet)의 알미늄 부위에서 흡수하여그라운딩시키는 전자파(EMI) 차단의 기능을 갖는다.Second, the CRT back graphite (non-conductive) is applied, but has a function of blocking the electromagnetic wave (EMI) to absorb and ground the effects of the electric and electromagnetic waves that can be generated in the uncoated portion in the aluminum (sheet) of the sheet (sheet).
셋째, PCB 반도체에서 발생되는 전자기와 CRT에서 발생되는 전자기의 어스(earth)로 인한 쇼트현상을 방지하기 위한 절연물의 기능을 갖는다.Third, it has a function of an insulator to prevent short phenomena caused by the earth of the electromagnetic generated from the PCB semiconductor and the electromagnetic generated from the CRT.
넷째, PCB 콘덴서에서 발생되는 고온(100℃ 내외) 때문에 화재에 대비한 난연 필름으로서의 기능을 갖는다.Fourth, due to the high temperature (about 100 ℃) generated in the PCB capacitor has a function as a flame retardant film for fire.
Claims (4)
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KR10-2001-0021797A KR100401249B1 (en) | 2001-04-23 | 2001-04-23 | Method of manufacturing laminate film for semiconductor fail protecting |
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KR10-2001-0021797A KR100401249B1 (en) | 2001-04-23 | 2001-04-23 | Method of manufacturing laminate film for semiconductor fail protecting |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100825468B1 (en) * | 2008-02-26 | 2008-04-28 | (주)한국환경종합건축사사무소 | Powder coating composition for preventing sticker-attachment |
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JPH05286105A (en) * | 1992-04-09 | 1993-11-02 | Nippon Gasket Co Ltd | Manufacture of expanded composite graphite sheet |
JPH07297589A (en) * | 1994-04-28 | 1995-11-10 | Yoshimi Fujiwara | Electromagnetically shielded board and manufacture thereof |
JPH1022683A (en) * | 1996-07-01 | 1998-01-23 | Matsushita Electric Works Ltd | Electromagnetic wave shielding sheet, electromagnetic wave shielding material, printed circuit board, and electromagnetic wave shielding method |
JPH1126980A (en) * | 1997-07-04 | 1999-01-29 | Dainippon Printing Co Ltd | Electromagnetic wave shield plate and its manufacture |
JPH11243292A (en) * | 1997-12-26 | 1999-09-07 | Non Destructive Inspection Co Ltd | Electric wave or magnetic wave shield |
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2001
- 2001-04-23 KR KR10-2001-0021797A patent/KR100401249B1/en not_active IP Right Cessation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05286105A (en) * | 1992-04-09 | 1993-11-02 | Nippon Gasket Co Ltd | Manufacture of expanded composite graphite sheet |
JPH07297589A (en) * | 1994-04-28 | 1995-11-10 | Yoshimi Fujiwara | Electromagnetically shielded board and manufacture thereof |
JPH1022683A (en) * | 1996-07-01 | 1998-01-23 | Matsushita Electric Works Ltd | Electromagnetic wave shielding sheet, electromagnetic wave shielding material, printed circuit board, and electromagnetic wave shielding method |
JPH1126980A (en) * | 1997-07-04 | 1999-01-29 | Dainippon Printing Co Ltd | Electromagnetic wave shield plate and its manufacture |
JPH11243292A (en) * | 1997-12-26 | 1999-09-07 | Non Destructive Inspection Co Ltd | Electric wave or magnetic wave shield |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100825468B1 (en) * | 2008-02-26 | 2008-04-28 | (주)한국환경종합건축사사무소 | Powder coating composition for preventing sticker-attachment |
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