KR100399152B1 - A Repairing Method for the Foundation of Bridge - Google Patents

A Repairing Method for the Foundation of Bridge Download PDF

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Publication number
KR100399152B1
KR100399152B1 KR10-2000-0038281A KR20000038281A KR100399152B1 KR 100399152 B1 KR100399152 B1 KR 100399152B1 KR 20000038281 A KR20000038281 A KR 20000038281A KR 100399152 B1 KR100399152 B1 KR 100399152B1
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South Korea
Prior art keywords
tube
mold
bridge substructure
mortar
bridge
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KR10-2000-0038281A
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Korean (ko)
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KR20020004411A (en
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박효기
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(주)지원
박효기
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D37/00Repair of damaged foundations or foundation structures
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D29/00Independent underground or underwater structures; Retaining walls
    • E02D29/06Constructions, or methods of constructing, in water
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/0023Cast, i.e. in situ or in a mold or other formwork
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2300/00Materials
    • E02D2300/0004Synthetics
    • E02D2300/0018Cement used as binder
    • E02D2300/0021Mortar
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2300/00Materials
    • E02D2300/0051Including fibers
    • E02D2300/0054Including fibers made from plastic

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

본 발명은 콘크리트 구조물로 된 교량의 하부구조가 흐르는 물 또는 염분이 있는 바닷물에 의해 부식된 부분을 보수하는 교량 하부구조 보수공법으로, 교량 하부구조의 외면에 직접 에프.알.피 형틀(30)을 밀착시켜 부식된 부분에 몰탈(B)을 충전시켜 넣음으로써, 보수를 간편하게 하면서 전반적인 공사비를 절감할 할 수 있는 것이다.The present invention is a bridge substructure repair method for repairing a portion of the bridge substructure of the concrete structure eroded by flowing water or salty seawater, the F. R. P mold 30 directly to the outer surface of the bridge substructure By putting the mortar (B) in close contact with the corrosion, it is possible to reduce the overall construction cost while simplifying the repair.

Description

교량 하부구조 보수공법{ A Repairing Method for the Foundation of Bridge}A Repairing Method for the Foundation of Bridge

본 발명은 콘크리트 구조물로 된 교량의 하부구조가 흐르는 물 또는 염분이 있는 바닷물에 의해 부식된 부분을 보수하는 것으로, 보수를 간편하게 하면서 전반적인 공사비를 절감할 할 수 있는 교량 하부구조 보수공법에 관한 것이다.The present invention relates to a bridge substructure repair method that can reduce the overall construction cost while simplifying the repair by repairing the corrosion of the substructure of the bridge made of concrete structure with flowing water or salty seawater.

콘크리트 구조물은 시멘트, 모래, 물의 적절한 비율로 혼합시켜 경화된 것으로 지상과 땅속에서는 오랜 시간이 지나도 본래의 강도를 그대로 유지할 수 있으나, 염분이 있는 바닷물이나 흐르는 유수에는 시멘트와 모래와의 부착력이 떨어져 부식이 일어나기 쉽다. 수중 콘크리트 구조물로 대표적인 것이 교량 하부구조이다. 교량하부구조를 시공할 때는 부식방지용제를 혼합시키기도 하지만 완벽한 부식방지를 하기에는 미흡하다.Concrete structures are hardened by mixing cement, sand, and water at an appropriate ratio, and they can maintain their original strength even after a long time on the ground and in the ground.However, salt water and flowing water run off due to the poor adhesion between cement and sand. This is easy to happen. Underwater concrete structures are the bridge substructure. In the construction of bridge substructures, anticorrosive solvents may be mixed, but they are insufficient for perfect corrosion protection.

최근 부식된 교량 하부구조를 보수하는 공법으로는 국내 공개특허공보 공개번호 특2000-12647호에서 공지된 바 있다. 즉, 기초 우물통 주위를 따라 가물막이를 설치하고, 기초 우물통의 부식된 해당부위를 고르고 제거하는 공정을 거치며, 기초 우물통 바닥주위를 다지고 고르게 하여 콘크리트를 타설한 뒤, 기초 우물통의 외부에 콘크리트 양생용틀을 설치하여 원래 기초 우물통 외부에 새로운 증착막을 형성하는 건식 기초 우물통 보수공법에 있어서, 가물막이 설치(또는 수중작업) 및 기초 우물통의 부식 해당 부위 제거를 마친 뒤 기초 우물통 주위를 다지고 콘크리트를 타설하고, 기초 우물통의 바깥 둘레에 따라 규정된 FRP틀을 플랜지 접합 설치하여 상기 FRP틀 사이 공간에 콘크리트를 타설하여 기초 우물통 외부에 FRP틀로 이루어지는 새로운 증착막을 형성함으로써 기초를 보수하는 공법이다.Recently, a method for repairing a corroded bridge substructure has been known in Korean Laid-Open Patent Publication No. 2000-12647. In other words, install a clamshell along the perimeter of the foundation well, select and remove the corroded area of the foundation well, pour the concrete by leveling and evenly surrounding the bottom of the foundation well, and then outside the foundation well. In the dry foundation well repair method, in which a concrete curing frame is installed in the building to form a new deposition film outside the original foundation well, the foundation membrane is installed (or underwater work) and corrosion of the foundation well is completed. Establish the foundation by compacting the surroundings and placing concrete, flange-fitting the prescribed FRP frame according to the outer circumference of the foundation well, and placing concrete in the space between the FRP frames to form a new deposition film of FRP frame outside the foundation well. It is a repair method.

이와 같이 종래의 교량 하부구조 보수공법은 기초 우물통의 바깥 둘레에 따라 규정된 FRP틀을 설치하고 기초 우물통과 FRP틀 사이 공간에 콘크리트를 타설함으로써 부식된 부분을 보수할 수 있으며 기초 우물통의 바깥 둘레에 따라 콘크리트를 보호할 수 있는 FRP틀을 설치하게 됨으로서 부식 방지까지도 가능한 장점을 갖는 것이 사실이다.As such, the conventional bridge substructure repair method repairs the corroded portion by installing a prescribed FRP mold along the outer circumference of the foundation well and placing concrete in the space between the foundation well and the FRP mold. It is true that by installing the FRP frame to protect the concrete along the circumference, it also has the advantage of preventing corrosion.

그러나, 종래의 것은 기초 우물통과 FRP틀 간에 어느 정도 단면적을 가지는 공간을 확보하여 콘크리트를 타설하기 위해 내부틀, 외부틀, 앵글, 스테인레스메쉬 및 콘크리트 등 많은 자재가 소요됨으로써 공사비가 많이 드는 문제가 있다.However, the conventional one has a problem in that construction cost is high because many materials such as inner frame, outer frame, angle, stainless mesh, and concrete are required to secure concrete having a certain cross-sectional area between the foundation well and the FRP frame. .

이에 본 발명의 목적은 교량 기초의 부식된 부분을 간편하게 보수하면서 더 이상 부식이 일어나지 않도록 보강하는 교량 하부구조 보수공법을 제공하는데 있다.Accordingly, an object of the present invention is to provide a bridge substructure repairing method for reinforcing a corrosion part of a foundation of a bridge while preventing corrosion.

본 발명의 다른 목적은 자재가 많이 소요된 종래의 공법과는 달리 자재 소요를 대폭적으로 줄임으로서 공사비를 대폭적으로 절감할 수 있는 교량 하부구조 보수공법을 제공하는데 있다.Another object of the present invention is to provide a bridge substructure repair method that can significantly reduce the construction cost by significantly reducing material requirements, unlike the conventional method that takes a lot of material.

도 1 내지 도3은 본 발명의 공정 단계를 나타내는 측단면도1 to 3 are side cross-sectional views illustrating the process steps of the present invention.

도 4는 발명에 따른 보수된 상태의 교량하부구조 평단면도Figure 4 is a cross-sectional plan view of the bridge substructure in the repaired state according to the invention

도 5는 도2의 "A"부 상세도5 is a detailed view of portion “A” of FIG. 2;

도 6은 도3의 "B"부 상세도FIG. 6 is a detailed view of part “B” of FIG. 3;

도 7은 도4의 "C"부 상세도FIG. 7 is a detailed view of “C” part of FIG. 4. FIG.

<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>

10:교량하부구조 20:작업대10: bridge substructure 20: workbench

30:에프.알.피 형틀 30a,30b:패널30: F. P. mold 30a, 30b: panel

31:주입튜브 32:배출튜브31: injection tube 32: discharge tube

31a:주입구 32a:배출구31a: Inlet 32a: Outlet

33:패킹 34:외부고정편33: Packing 34: Outside fixation

35:조임너트 36:막이구35: Tightening nut 36: Closure

37a,37b:플랜지 38:볼트37a, 37b: flange 38: bolt

39:패킹 A:부식된 부분39: Packing A: Corroded part

B:몰탈B: Mortar

이하, 본 발명의 기술적 구성을 상세히 설명하면 다음과 같다.Hereinafter, the technical configuration of the present invention in detail.

본 발명의 교량 하부구조 보수공법은 도1 내지 도4에서 도시하는 바와 같이, a) 보수하고자 하는 기존의 교량하부구조(10)의 물위에 작업대(20)를 설치하고(도1참조),Bridge substructure repair method of the present invention, as shown in Figures 1 to 4, a) to install a work platform 20 on the water of the existing bridge substructure 10 to be repaired (see Figure 1),

b) 상기 작업대(20)에서 교량하부구조(10) 외면을 둘러 감쌀 수 있는 에프.알.피(F.R.P) 형틀(30)을 가조립하되 교량 하부구조(10)의 부식된 부분(A)에 위치될 곳에 몰탈 주입구(31a) 및 몰탈 배출구(32a)을 뚫어서 각각 주입튜브(31) 및 배출튜브(32)를 설치하고(도2,도5참조),b) prefabricated the FRP mold 30, which can be wrapped around the outer surface of the bridge substructure 10 on the work platform 20, but is located in the corroded portion A of the bridge substructure 10. The injection mortar injection port 31a and the mortar discharge port 32a are drilled to install the injection tube 31 and the discharge tube 32, respectively (see FIGS. 2 and 5).

c) 상기 교량 하부구조(10)의 부식된 부분(A)을 청소를 한 후 가조립한 에프.알.피 형틀(30)을 수중으로 내려 교량 하부구조(10) 외면에 밀착되게 조립하고(도2참조),c) After cleaning the corroded portion (A) of the bridge substructure 10, the prefabricated F. P mold 30 is lowered into water and assembled to be in close contact with the outer surface of the bridge substructure (10) (Fig. 2),

d) 몰탈 주입튜브(31)를 통하여 하부구조의 부식된 부분(A)에 몰탈(B)을 주입하되 배출튜브(32)에 몰탈이 배출될 때까지 주입하고(도1, 도2참조),d) injecting mortar (B) into the corroded portion (A) of the substructure through the mortar injection tube 31 until the mortar is discharged into the discharge tube (32) (see Figs. 1 and 2),

e) 주입된 몰탈이 어느정도 경화된 후 주입튜브(31) 및 배출튜브(32)를 철거하고 주입구 및 배출구를 막이구(36)로 메꾸어 줌으로써 완료됨을 특징으로 하는 것이다(도3, 도6참조).e) After the injected mortar is hardened to some extent, the injection tube 31 and the discharge tube 32 are removed, and the injection hole and the discharge hole are completed by filling the closing hole 36 (see FIGS. 3 and 6). .

이와 같은 공정으로 시공되는 본 발명은 교량 하부구조의 외면에 직접 에프.알.피 형틀(30)을 밀착시켜 부식된 부분에만 몰탈(B)을 충전시키는 것으로, 단면적이 종래와 같이 크게 증가되지 않을 뿐만 아니라, 기타 자재들이 많이 소요되지 않는다. 여기서 몰탈(B)이라 함은 사용량에 따라 콘크리트도 포함된다.The present invention constructed by such a process is to close the F. R. P mold 30 directly to the outer surface of the bridge substructure to fill the mortar (B) only in the corroded portion, the cross-sectional area is not significantly increased as conventional In addition, other materials do not take much. Here, mortar (B) is also included in the concrete according to the amount used.

본 발명을 좀더 자세하게 설명하면, 도 1,2에서와 같이, 작업대(20)는 바지선들을 설치하여 만든다. 작업대에서 보수작업에 필요한 분리된 에프.알.피 형틀(30)을 운반해 와 미리 작성된 도면에 따라 원통형의 형틀(30)로 1차 가조립한다. 이때 형틀(30)을 하부구조(10)에 감싸면서 끼울 수 있도록 교각(11)의 둘레에 따라 가조립해야 한다. 이때 형틀(30)의 조립은 설치될 기초의 외형보다 크게 하여야 한다. 그리고 기초의 부식된 곳에 위치될 형틀 부분에 주입구(31a) 및 배출구(32a)를 뚫어 각각 주입튜브(31) 및 배출튜브(32)를 설치하되 그 상부 끝부분들은 물 위로 나오도록 충분한 길이를 갖는다(도5참조).In more detail, the working table 20 is made by installing barges, as shown in FIGS. In the workbench, the separated F. P. mold 30 necessary for the maintenance work is transported, and is preliminarily assembled into a cylindrical mold 30 according to a previously prepared drawing. At this time, the mold 30 should be preassembled along the circumference of the piers 11 so as to be wrapped around the lower structure (10). At this time, the assembly of the mold 30 should be larger than the appearance of the foundation to be installed. In addition, the injection hole 31a and the discharge hole 32a are installed in the mold portion to be positioned at the corroded portion of the foundation, respectively, and the injection tube 31 and the discharge tube 32 are installed, but the upper ends thereof have a sufficient length to come out of the water. (See Figure 5).

1차 조립된 형틀(30)은 하부구조(10)를 감쌀 수 있도록 수중으로 하강시켜 기초 외면에 밀착되도록 1차 조립을 한다. 이 때 2차 조립은 수중에 들어가서 볼트를 조여주는 작업이다. 형틀 내부로 물이 스며들지 않게 단단히 조여준다. 형틀(30) 내부로 물이 스며들지 않도록 하기 위하여 도3에서와 같이, 형틀(30) 상하 내주면에 패킹(33)을 삽입하는 것이 바람직하다.The primary assembled mold 30 is descended into the water so as to wrap the lower structure 10, the primary assembly to be in close contact with the base outer surface. At this time, the secondary assembly is the work to go into the water and tighten the bolts. Tighten tightly to prevent water from seeping into the mold. In order to prevent water from penetrating into the mold 30, it is preferable to insert the packing 33 into upper and lower inner peripheral surfaces of the mold 30 as shown in FIG. 3.

그 다음 주입튜브(31)를 통하여 몰탈을 작업대에서 주입한다. 몰탈이 배출튜브(32)에 흘러넘칠 때까지 주입한다. 그리고 몰탈이 어느 정도 경화 되면 수중에 들어가서 주입튜브(31) 및 배출튜브(32)를 제거하고 구멍들을 막이구(36)로 메꾸어준다. 막이구(36)는 형틀과 동일한 재질인 에프,알,피재로 하는 것이 좋다.Then mortar is injected from the workbench through the injection tube (31). Inject until mortar flows into the discharge tube (32). When the mortar is hardened to some extent, the water enters the water, removes the injection tube 31 and the discharge tube 32, and fills the holes with the plug 36. The membrane tool 36 is preferably made of the same material as the mold, F, egg, and skin material.

한편, 도5에서는 부식된 부분(A)에 몰탈을 주입하기 위한 주입튜브(31)(배출튜브도 동일)의 설치된 상태를 상세하게 나타내고 있다. 형틀(30)의 구멍(31a)(32a)에 그 끝단부가 수밀하게 끼워지되 내,외주면에 나사홈을 형성하는 튜브(31)(32)와, 형틀(30) 외부의 튜브(31)(32) 끝부분에 용접되는 외부고정편(34)과, 형틀(30) 내부의 튜브(31)(32) 끝부분에 나사결합되는 조임너트(35)로 이루어진다. 따라서 조임너트(35)를 조여주면 외부고정편(34)이 형틀에 밀착되고 튜브가 고정된다.5, the installation state of the injection tube 31 (the discharge tube is also the same) for injecting mortar into the corroded part A is shown in detail. The ends 31 are tightly fitted into the holes 31a and 32a of the mold 30, and the tubes 31 and 32 form a screw groove on the inner and outer circumferential surfaces, and the tubes 31 and 32 outside the mold 30. The outer fixing piece (34) welded to the end and the tightening nut (35) screwed to the end of the tube (31) (32) inside the mold (30). Therefore, tighten the tightening nut 35, the outer fixing piece 34 is in close contact with the mold and the tube is fixed.

도6에서는 부식된 부분에 몰탈(B)을 주입한 후 튜브를 제거한 상태를 나타내고 있다. 튜브를 잘라내고 외부고정편(34)을 제거하고 외주면에 나사산이 형성된 막이구(36)로 나사결합하여 수밀하게 결합한다. 조임너트(35)는 형틀(30) 내부에 그대로 매립된다.6 shows a state in which the tube is removed after the mortar (B) is injected into the corroded portion. The tube is cut out, the outer fixing piece 34 is removed, and the screw is formed by screwing into the threaded groove 36 formed on the outer circumferential surface to be tightly coupled. The tightening nut 35 is embedded in the mold 30 as it is.

도7에서는 형틀(30)을 이루는 패널(30a)과 패널(30b)간의 조립한 상태를 나타내고 있다. 각 패널 외측으로 돌출되는 플랜지(37a)(37b)를 볼트(38)로 결합한 것이다. 또한 수밀성을 높이기 위해 플랜지 사이에 패킹(39)을 삽입함이 바람직하다. 한편 본 발명에서 사용되는 패킹은 물을 흡수하면 팽창하는 수팽창성 패킹재를 사용하고 있으며, 볼트는 녹슬지 않는 금속을 사용하고 있다.In FIG. 7, the assembled state between the panel 30a and the panel 30b which form the mold 30 is shown. Flange 37a, 37b which protrudes out of each panel is couple | bonded with the bolt 38. As shown in FIG. It is also desirable to insert the packing 39 between the flanges to increase water tightness. Meanwhile, the packing used in the present invention uses a water-expandable packing material that expands upon absorption of water, and the bolt uses a metal that does not rust.

이와 같이 본 발명의 교량 하부구조 보수공법은 하부구조의 외면에 직접 에프.알.피 형틀(30)을 밀착시켜 부식된 부분에 몰탈을 충전시키는 것이므로 비교적 보수가 간편하면서 더 이상 부식을 방지하는 보강효과를 가지며,As such, the bridge undercarriage repair method of the present invention is to close the F.R.P mold 30 directly to the outer surface of the undercarriage so that the mortar is filled in the corroded portion. Has an effect,

또한, 에프.알.피 형틀(30) 및 모르타르 외에는 소요되는 자재가 크게 없으므로 종래에 비하여 자재비용을 크게 절감할 수 있는 효과를 갖는다.In addition, since there is no material required other than the F. P. mold 30 and mortar, it has an effect that can significantly reduce the material cost compared to the prior art.

Claims (4)

삭제delete 삭제delete a) 보수하고자하는 기존의 교량하부구조(10)의 물위에 작업대(20)를 설치하고,a) install the work platform 20 on the water of the existing bridge substructure 10 to be repaired, b) 작업대(20)에서 교량하부구조(10) 외면을 감쌀 수 있는 에프.알.피(F.R.P)형틀(30)을 가조립하되 교량하부구조(10)의 부식된 부분에 위치될 부분에 몰탈주입구(31a) 및 몰탈배출구(32a)을 뚫어서 각각 주입튜브(31) 및 배출튜브(32)를 설치하고,b) Morphological inlet to the part to be located in the corroded portion of the bridge substructure 10, while prefabricating the FRP frame (30) that can wrap the outer surface of the bridge substructure 10 in the workbench 20 (31a) and the mortar discharge port (32a) is drilled to install the injection tube 31 and the discharge tube 32, respectively, c) 상기 가조립한 에프.알.피형틀(30)을 수중으로 내려 교량하부구조(10) 외면에 밀착되게 조립하고,c) lowering the prefabricated F. R. shaped frame 30 into water and assembling it to be in close contact with the outer surface of the bridge substructure 10; d) 몰탈 주입튜브(31)를 통하여 부식된 부분에 몰탈을 주입하되 배출튜브(32)에 몰탈이 배출될 때까지 주입하고,d) injecting mortar into the corroded portion through the mortar injection tube 31 until the mortar is discharged into the discharge tube 32, e) 주입된 몰탈이 경화된 후 주입튜브(31) 및 배출튜브(32)를 철거하고 주입구(31a) 및 배출구(32a)를 메꿈으로써 완료하는 교량 하부구조 보수공법에 있어서,e) in the bridge substructure repair method, which is completed by removing the injection tube 31 and the discharge tube 32 after the injected mortar is cured and filling the injection hole 31a and the discharge hole 32a. 상기 튜브는 형틀(30)의 구멍에 그 끝단부가 수밀하게 끼워지는 튜브(31)(32)와, 형틀(30) 외부의 튜브(31)(32)에 용접되는 외부고정편(34)과, 형틀(30) 내부의 튜브(31)(32) 끝부분에 나사결합되는 조임너트(35)로 구성됨을 특징으로 하는 교량 하부구조 보수공법.The tube is a tube 31, 32, the end of which is tightly fitted into the hole of the mold 30, the outer fixing piece 34 welded to the tube 31, 32 outside the mold 30, Bridge substructure repair method characterized in that it consists of a tightening nut (35) screwed to the end of the tube (31) (32) inside the mold (30). 제3항에 있어서,The method of claim 3, 상기 형틀(30)을 이루는 패널(30a)과 패널(30b)간의 접합구조는 패널 외측으로 돌출되는 플랜지(37a)(37b)를 볼트(38)로 결합하고 그 플랜지 사이에 패킹(39)을 삽입함을 특징으로 하는 교량 하부구조 보수공법.The joining structure between the panel 30a and the panel 30b constituting the mold 30 couples the flanges 37a and 37b protruding out of the panel with bolts 38 and inserts a packing 39 between the flanges. Bridge substructure repair method characterized in that.
KR10-2000-0038281A 2000-07-05 2000-07-05 A Repairing Method for the Foundation of Bridge KR100399152B1 (en)

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CN114000525B (en) * 2021-11-23 2023-08-22 中国二十二冶集团有限公司 Construction method of underwater tie beam

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KR101038723B1 (en) * 2010-10-28 2011-06-02 이용오 Reinforcement structure of footing body and reinforcement method using this building cutoff collar, scouring protection and supporting

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