KR100384375B1 - How to manufacture large diameter rubber latex - Google Patents

Abstract

The present invention relates to a method for producing large-diameter rubber latex, and specifically, a diene monomer is added to a small-diameter conjugated diene polymer latex particle for seed having a high gel of initial 75-95% or a copolymer latex particle with a conjugated diene compound. The present invention relates to a method for producing a large-diameter rubber latex having excellent room temperature and low temperature impact properties when applied to an ABS resin by large-diameter curing rubber latex by dividing into continuous or multi-step.

In the present invention, the total amount of the composition including 5 to 25 parts by weight of the small-diameter particles having a gel content of 75 to 95% and a particle size of 700 to 1200 mm, and 75 to 95 parts by weight of the diene monomer is 100 parts. It is characterized by a method of producing a large-diameter rubber latex having a particle size of 2500-4000 mm and a gel content of 65-85% by divided dose or continuous administration of 3 parts by weight or more.

The present invention produces a structure of rubber latex that is easy to graft during ABS polymerization, particle stability is not degraded by acidic particle injection or two-step polymerization method, and the freezing ability is effectively dispersed by dispersing the heat of polymerization generated by monomer polymerization. High heat of reaction can also be removed.

Description

How to manufacture large diameter rubber latex

The present invention relates to the production of ABS (Acrylonitrile-Butadiene-Styrene) resin, and more particularly to a method for producing a large diameter rubber latex and applied to ABS resin.

Specifically, the rubber latex is largely cured by injecting a diene monomer into a seed or a small diameter conjugated diene polymer latex particle having a high gel content of 75-95% or a copolymer latex particle with a conjugated diene compound in a continuous or multi-step. It relates to a method for producing a large diameter rubber latex having excellent impact at room temperature and low temperature when the ABS resin is applied.

In general, in the production of ABS resin, the physical properties of the resin are greatly influenced by the particle size and structure of the rubber latex. Therefore, in order to manufacture ABS resin having excellent impact resistance, whiteness and processability, rubber latex having a structure capable of grafting styrene-acrylonitrile copolymer (SAN) to large diameter particles and rubber latex that can absorb shocks is manufactured. It is important to do.

As a conventional method for producing large diameter rubber latex

1) A method for preparing large-diameter rubber latex by preparing small-diameter latex and adding acidic substances such as acetic acid and phosphoric acid to lower the pH to fusion particles (Japanese Patent, Japanese Patent Application Laid-Open No. 63-132903 63-117005 9601);

2) a method for producing a large diameter rubber latex by adding an acrylate copolymer latex during polymerization (US Pat. No. 5,294,659, Japanese Patent Laid-Open No. 1-126301, Japanese Patent Laid-Open No. 59-93701);

3) a method for producing a large diameter rubber latex using a non-polymerizable organic solvent and an emulsifier during polymerization (Japanese Patent, Laid-Open Nos. 8-27227, 8-27204);

4) a method of preparing a large diameter rubber latex by introducing a small amount of acrylonitrile monomer into a comonomer (Japanese Patent Laid-Open No. 5-17506);

5) a process for producing large diameter rubber latexes using a two step polymerization method (US Pat. No. 4,226,752, US Pat. No. 4,694,035); And

6) Direct polymerization method

Etc. are known.

However, the method of 1) can produce a large diameter rubber latex within a short time, but it is difficult to obtain a relatively uniform large diameter rubber latex when an acidic substance is added, and a large amount of coagulant is generated. The copolymer price is expensive and there is a limit to large diameter, the method of 3) and 4) is difficult to process the monomer remaining after polymerization, the method of 5) is difficult to secure the stability of the particles, 6) takes a long reaction time It is difficult to control reaction heat during polymerization and it is difficult to secure a structure that can improve ABS properties.

The present invention is a method for producing a structure of rubber latex that is easy to graft during ABS polymerization by large-diameter rubber latex by continuously administering monomers in a continuous or multi-step by using small-diameter particles as a seed. The method of overcoming the problem of poor particle stability by the two-step polymerization method, and the method of effectively dispersing the heat of polymerization generated during the polymerization of the monomer to remove the high reaction heat even with a low freezing capacity.

In the present invention, in the preparation of large-diameter rubber latex, 5 to 25 parts by weight of small-diameter rubber latex having a gel content of 75 to 95% and a particle diameter of 700 to 1200 mm 3 and no more than 35 parts by weight of diene monomer or diene monomer and ethylene Mixing a mixture of systemically unsaturated monomers; Administering 1.5 to 5.5 parts by weight of the mixed emulsion to the mixture obtained in the step; When the gel content of the graft rubber latex is 30% to 95%, 40 to 95 parts by weight of the mixture of the diene monomer or the diene monomer and the ethylenically unsaturated monomer and 0.9 to 4.5 parts by weight of the mixed emulsion are dividedly administered (e.g., 3 At least), or continuously, to finally prepare a large diameter rubber latex having a particle size of 2500-4000 mm 3 and a gel content of 65-85%.

As the monomer used in the present invention, a conjugated diene compound may be used alone, and may be mixed with an aromatic vinyl compound, such as styrene and α-methyl styrene, and a vinyl cyan compound, such as acrylonitrile, which may be copolymerized with the monomer. When used, it should be used within 20 parts by weight of the total monomer mixture. The conjugated diene compound includes 1,3-butadiene, isoprene, chloroprene, cyanoprene, and 2,3-dimethyl butadiene. Preferably, butadiene and isoprene are used. Examples of the emulsifiers include alkyl esters, soaps of fatty acids, alkali salts of rosin acids, and the like, and may be used alone or as a mixture of two or more thereof. As a polymerization initiator, a water-soluble persulfate or a peroxy compound can be used, and an oxidation-reduction system can also be used. The most suitable water-soluble sulfates are sodium and potassium persulfate, and the fat-soluble polymerization initiator can be used alone or as a mixture of two or more thereof, such as cumene hydroperoxide, diisopropyl benzene hydroperoxide, and benzoyl peroxide. It can also be used as a mixture of oil-soluble radical initiator and KCl, NaCl, KHCO ₃ , NaHCO ₃ , K ₂ CO ₃ , Na ₂ CO ₃ , KHSO ₃ , NaHSO ₃ , K ₄ P ₂ O ₇ , K ₃ PO ₄ , Na ₃ PO ₄ , K ₂ HPO ₄ , Na ₂ HPO ₄ or the like, or a mixture of two or more thereof. Mercaptans can be mainly used as a molecular weight modifier. The polymerization temperature is very important for adjusting the gel content and the degree of swelling of the rubber latex, and the selection of the initiator should also be considered.

The analysis method of rubber latex is as follows.

1) Gel content and swelling index

The rubber latex was coagulated with dilute acid or metal salt, washed and dried in a vacuum oven at 60 ° C. for 24 hours, and the resulting rubber mass was chopped with scissors, and then 1 g of rubber fragments was placed in 100 g of toluene, and the dark room at room temperature for 48 hours. After storage in sol and gel separated and the gel content and swelling index is measured by the following equation.

Gel content (%) = weight of insoluble content (gel) / weight of sample * 100

Swelling index = weight of swollen gel / weight of gel

Calculation of gel content of grafted rubber = (weight of total insoluble (gel)-weight of insoluble in seed) / (weight of total sample-seed rubber content ratio * weight of total sample)

2) Drop size and drop size distribution

It was measured using the Nicomp 370HPL by the dynamic laser light scattering method.

3) Product coagulant = product coagulant weight / total monomer weight administered * 100

4) Maximum exothermic temperature difference = difference between temperature in reactor and temperature of thermostat

5) polymerization conversion = weight of polymerized polymer / weight of total monomer administered * 100

6) impact strength

Physical properties were measured according to the experimental method of ASTM D256, and the unit is Kg.cm/cm.

7) Liquidity

According to the experimental method of ASTM D1238, physical properties were measured at 220 ° C and 10 kg, and the unit was g / min.

Hereinafter, the present invention will be described in detail with reference to a rubber latex manufacturing method.

<Example 1>

Small-diameter rubber latex for seeds

150 parts by weight of ion-exchanged water, 2.0 parts by weight of potassium rosin salt as emulsifier, 0.7 parts by weight of potassium oleate, 0.3 parts by weight of sodium carbonate as electrolyte, 0.2 parts by weight of tertiary dodecyl mercaptan as molecular weight regulator, 0.4 parts of potassium persulfate as initiator Parts were dosed in a batch and purged with nitrogen or argon gas to remove residual oxygen from the reactor and then 100 parts by weight of 1,3-butadiene were added to the reactor. The reaction was reacted at a reaction temperature of 60 ° C. for 15 hours with continuous stirring at a rate of 150 times per minute. When the conversion reached 90%, a polymerization terminator was added and cooled. This method yielded a stable rubbery polymer latex with a gel content of 80-95%.

Manufacture of large diameter rubbery polymer latex

20 parts by weight of the seed rubber latex obtained by the above method (based on solids), 51 parts by weight of ion-exchanged water, 1.0 part by weight of potassium rosinate as emulsifier, 0.3 part by weight of potassium oleate salt, 0.5 part by weight of sodium carbonate as electrolyte, and hydrogen carbonate 0.4 parts by weight of potassium, 0.2 parts by weight of tertiary dodecyl mercaptan as the molecular weight regulator, and 0.4 parts by weight of potassium persulfate as the initiator were collectively administered. The reactor and the reactants were purged of residual oxygen using nitrogen or argon gas, and then 20 parts by weight of 1,3-butadiene was added thereto. When the graft gel content reached 40% while reacting at a reaction temperature of 70 ° C., 20 parts by weight of 1,3 butadiene was added, and 20% of the amount of the emulsifier and electrolyte initially added was added together. After the graft gel content was 50% and 70%, 20 parts by weight of 1,3-butadiene and 20% of the mixed emulsion (emulsifier and electrolyte amount) initially added were divided. The temperature was then raised rapidly to 75 ° C. at the time of the pressure drop. When the conversion reached 90%, the solids content was 60%, and the polymerization terminator was added and cooled. The condition and characteristic results of the latex are shown in Table 1.

<Example 2>

51 parts by weight of ion-exchanged water (based on solids), 1.0 parts by weight of potassium rosinate, 0.3 parts by weight of potassium oleate salt, and 0.5 parts by weight of sodium carbonate as electrolyte. 0.4 parts by weight of potassium hydrogencarbonate, 0.2 parts by weight of tertiary dodecyl mercaptan as a molecular weight regulator, and 0.4 parts by weight of potassium persulfate as an initiator were collectively administered. The reactor and the reactants were purged of residual oxygen using nitrogen or argon gas, and then 30 parts by weight of 1,3-butadiene was added. When the graft gel content reached 40% while reacting at a reaction temperature of 70 ° C, 1,3- 20 parts by weight of butadiene was added and 20% of the amount of the emulsifier and the electrolyte initially added was administered together. After the graft gel content was 50% and 70%, 20 parts by weight of 1,3-butadiene and 20% of the amount of the initially added emulsifier and electrolyte were divided. The temperature was then raised rapidly to 75 ° C. at the time of the pressure drop. When the conversion rate reached 90%, the solid content was 60%, at which time the polymerization terminator was added and cooled. The condition and characteristic results of the latex are shown in Table 1.

<Example 3>

10 parts by weight of the small-diameter seed rubber latex obtained by the same method as in Example 1 (based on solids), 51 parts by weight of ion-exchanged water, 1.0 part by weight of potassium rosinate as emulsifier, 0.3 part by weight of potassium oleate salt, and sodium carbonate 0.5 by electrolyte. By weight, 0.4 parts by weight of potassium hydrogen carbonate, 0.2 parts by weight of tertiary dodecyl mercaptan as the molecular weight regulator, and 0.4 parts by weight of potassium persulfate as the initiator were collectively administered. The reactor and the reactant were purged of residual oxygen using nitrogen or argon gas, and then 30 parts by weight of 1,3-butadiene was added thereto. While reacting at a reaction temperature of 70 ° C., 60 parts by weight of 1,3-butadiene and 60% of the amount of the initially added emulsifier and electrolyte were continuously administered for 25 hours from the moment when the graft gel content reached 40%. The temperature was then raised rapidly to 75 ° C. at the time of the pressure drop. When the conversion rate reached 90%, the solid content was 60%, at which time the polymerization terminator was added and cooled. The condition and specific results of the latex are shown in Table 1.

Comparative Example 1

Small-diameter rubber latex for seeds

It prepared by the same method as in Example 1.

Large Diameter Rubber Latex Manufacturer

20 parts by weight of the rubber latex obtained by the above method (based on solids), 51 parts by weight of ion-exchanged water, 1.6 parts by weight of potassium rosinate as emulsifier, 0.48 parts by weight of potassium oleate salt, 0.8 parts by weight of titanium carbonate as an electrolyte, potassium hydrogencarbonate 0.64 parts by weight, 0.2 parts by weight of tertiary dodecyl mercaptan as the molecular weight regulator, and 0.4 parts by weight of potassium persulfate as the initiator were collectively administered. The reactor and the reactant were removed residual oxygen using nitrogen or argon gas, and then 80 parts by weight of 1,3-butadiene was added thereto. The condition and characteristic results of the latex are shown in Table 1.

Comparative Example 2

Large Diameter Rubber Latex Production (Direct Manufacturing Method)

62 parts by weight of ion-exchanged water, 1.8 parts by weight of potassium rosinate as emulsifier, 0.52 parts by weight of potassium oleate salt, 0.9 parts by weight of sodium carbonate as electrolyte, 0.68 parts by weight of potassium hydrogen carbonate, 0.2 parts by weight of tertiary dodecyl mercaptan as molecular weight regulator, 0.4 parts by weight of potassium persulfate was administered as an initiator. The reactor and the reactant were charged with 100 parts by weight of a single, 1,3-butadiene, in which residual oxygen was removed using nitrogen or argon gas. The condition and characteristic results of the latex are shown in Table 1.

Comparative Example 3

Small-diameter rubber latex for seeds

150 parts by weight of ion-exchanged water, 1.7 parts by weight of rosin acid potassium salt as emulsifier, 0.7 parts by weight of potassium oleate, 0.35 part by weight of titanium carbonate as electrolyte, 0.4 part by weight of tertiary dodecyl mercaptan as molecular weight regulator, and columnar sulfate as initiator 0.3 parts by weight were dosed in a batch and purged with nitrogen or argon gas to remove residual oxygen from the reactor and then 100 parts by weight of 1,3-butadiene were added to the reactor. The reaction was reacted at a reaction temperature of 60 ° C. for 15 hours with continuous stirring at a rate of 150 times per minute. When the conversion reached 90%, a polymerization terminator was added and cooled. This method yielded a stable rubber latex with a gel content of 60-70%.

Manufacture of large diameter rubbery polymer latex

20 parts by weight (based on solids) of rubber latex obtained by the above method, 51 parts by weight of ion-exchanged water, 1.0 part by weight of potassium rosinate as emulsifier, 0.3 part by weight of potassium oleate salt, 0.5 part by weight of sodium carbonate as electrolyte and 0.4 weight of potassium hydrogencarbonate In addition, 0.2 weight part of tertiary dodecyl mercaptans as a molecular weight regulator, and 0.4 weight part of potassium persulfate as an initiator were collectively administered. The reactor and reactants were purged of residual oxygen using nitrogen or argon gas, and then 20 parts by weight of 1,3-butadiene was added thereto. When the graft gel content reached 40% while reacting at a reaction temperature of 70 ° C., 20 parts by weight of 1,3-butadiene was added, and 20% of the amount of the emulsifier and electrolyte initially added was administered together. After the graft gel content was 50%, 70%, 20 parts by weight of 1,3-butadiene, and 20% of the amount of the initially added emulsifier and electrolyte were divided. The temperature was then raised rapidly to 75 ° C. at the time of the pressure drop. When the conversion rate reached 90%, the solid content was 60%, at which time the polymerization terminator was added and cooled. The condition and characteristic results of the latex are shown in Table 1.

<Example 1>

50 parts by weight of the rubber latex prepared by the method of Example 1, 65 parts by weight of ion-exchanged water, 0.1 part by weight of sodium ethylenediaminetetraacetate, 0.005 part by weight of ferrous sulfate, formaldehyde sodium sulfoxylate in a nitrogen-substituted polymerization reactor 0.23 part by weight and 0.35 part by weight of potassium rosinate were collectively administered to the reactor, and the temperature was raised to 70 ° C. 50 parts by weight of ion-exchanged water, 0.65 parts by weight of potassium rosinate, 3 parts by weight of styrene, 15 parts by weight of atrylonitrile, 0.4 part by weight of tertiary dodecyl mercaptan, 0.4 part by weight of diisopropylenebenzene hydroperoxide After continuously adding for 3 hours, the polymerization temperature was again raised to 80 ° C., and then aged for 1 hour to terminate the reaction. The latex was coagulated with an aqueous solution of sulfuric acid, washed, and then powder was obtained. Then, 36 parts by weight of the obtained powder and 64 parts by weight of SAN (LG Chemicals, product name: 80HF) were put into a mixer, mixed and pelletized by an extruder. The physical properties of the specimens were obtained, and the physical properties thereof were measured.

<Example 2-6>

Example 2 to Comparative Example 3 was used in place of Example 1 in Table 2 except that rubber latex was used in the same manner as in Example 1.

The large-diameter rubber latex manufacturing method of the present invention produces a structure of a rubber latex that is easy to graft during ABS polymerization, and does not degrade particle stability by acidic particle injection or two-step polymerization method, and effectively removes the heat of polymerization generated by monomer polymerization. By dispersing, high heat of reaction can be removed even with low freezing capacity.

Claims (5)

In preparing large diameter rubber latex, a) mixing 5-25 parts by weight of a small-diameter rubber latex having a gel content of 75-95% and a particle size of 700-1200 kPa with a diene monomer of 35 parts by weight or less, or a mixture of a diene monomer and an ethylenically unsaturated monomer; ; b) administering 1.5 to 5.5 parts by weight of the mixed emulsion; c) 40 to 95 parts by weight of the diene monomer or the mixture of the diene monomer and the ethylenically unsaturated monomer and 0.9 to 4.5 parts by weight of the mixed emulsion at the time when the gel content of the graft rubber latex is 30% to 95%. Method for producing a large diameter rubber latex comprising the step of. The method of claim 1, The diene monomer is 1,3-butadiene, isoprene, chloroprene, cyanoprene, 2,3-dimethyl butadiene and 2,3-diethyl-1,3 butadiene selected from the group of large diameter rubber latex Manufacturing method. The method of claim 1, The said ethylenically unsaturated monomer is the manufacturing method of the large diameter rubber latex chosen from the group which consists of an aromatic vinyl compound, an acrylic acid ester, methacrylic acid ester, and a vinyl cyan compound. The method of claim 1, The large-diameter rubber latex has a mean particle size of 2500 kPa to 4500 kPa. The method of claim 1, A method for producing large diameter rubber latex, the solid content of the large diameter rubber latex is 55% to 65%.