KR100360719B1 - Bed mattress and the manufacturing method thereof - Google Patents

Abstract

An object of the present invention is to prepare the ocher sheet and the charcoal sheet using ocher and charcoal, which emits far infrared rays, antibacterial, hygroscopic, deodorizing, herbal medicines Hagocho, leaflets, leaflets, horse riding, Tobokyeong, omae, The present invention relates to a bed mattress and a method of manufacturing the same, comprising a medicinal sheet using fennel, licorice, donkey, eoseongcho, etc., preparing a metal sheet using copper powder, and laminating the sheets together.

Bed mattress of the present invention for achieving the above object is an ocher sheet having a mixture of liquid polyurethane resin 40 ~ 60wt%, ocher powder 30 ~ 40wt%, foaming agent 10 ~ 20wt%; A metal sheet in which copper powder is distributed on a nonwoven fabric; Charcoal sheet made by distributing charcoal powder on nonwoven fabric; Liquid polyurethane resin 60 ~ 80wt%, foaming agent 10 ~ 20wt%, hyacinth 5wt%, leaflet 5wt%, young leaf 5wt%, horse riding 8-12wt%, Tobokyeong 8-12wt%, omega 5wt%, fennel 8-12wt It is made by laminating herbal medicine sheets having a mixing ratio of%, licorice 8-12 wt%, Schisandra chinensis 8-12 wt%, and fish vinegar 20-40 wt%.

Description

Bed mattress and the manufacturing method

The present invention relates to a bed mattress and a method for manufacturing the same, more specifically, far-infrared rays are released, and the ocher sheets and charcoal sheets are prepared by using ocher and charcoal having antibacterial, hygroscopic, and deodorizing action. , Leaflets, leaflets, horseback riding, Tobokyeong, five plums, fennel, licorice, donkey, Eoseongcho, etc. to prepare a herbal sheet, using a powder to prepare a metal sheet and then laminated the sheets.

The conventional mattress manufacturing method is that the applicant himself (10-2000-15176), the ocher powder: 65 ~ 75wt%, wormwood powder: 20 ~ 30wt%, elvan powder: 1 ~ 5wt%, ceramic powder 1 ~ 3wt Mixing% ,; Injecting the mixture obtained by the above step into water, stirring and leaving it for a predetermined time to precipitate the mixture; Taking out the precipitated mixture and evenly distributing it on the nonwoven fabric, and adding an adhesive thereto to bond the mixture to the nonwoven fabric and drying the nonwoven fabric with hot air; The hot-air dried nonwoven fabric is characterized in that the step of interposing the selected portion of the sheet and processing the sheet to the desired shape.

In the conventional bed mattress having such a feature, as shown in FIG. 1, the mixture 51 is evenly distributed on the nonwoven fabric 52 having a predetermined size and the vegetable adhesive is sprayed on the nonwoven fabric. It is to be securely attached as it is without being separated or scattered from the distribution position of (52). Thereafter, when the mixture 51 is bonded to the nonwoven fabric 52, the mixture 51 is put into a drying chamber and dried by hot air.

At this time, the temperature of the hot air drying is 40 ~ 60 ℃ to dry slowly so that the mixture 51 is not cured while drying, and pay special attention not to cause thermal deformation of each component and the nonwoven fabric 52 of the mixture.

When the above process is completed, the nonwoven fabric 52 is in the state of containing ocher powder, wormwood powder, ganseok stone powder, ceramic powder and he is the front and rear cover used to make the mat 50, that is between the ordinary sheet 53 After interposing the sheet, all four sides of the sheet are processed and welded to complete the mat 50.

When the mat manufactured as described above is used, the effects of the ocher powder, wormwood powder, elvan stone powder, and ceramic powder have the advantage of smoothing the blood circulation due to the human body's insufficiency. There was a problem that adversely affects the human body.

The present invention has been invented to solve the problem in view of the above problems, the object of the present invention is to distribute the copper powder evenly distributed on one surface of the non-woven fabric and the molded ocher sheet by mixing a liquid polyurethane resin, ocher powder, blowing agent The charcoal sheet, which is evenly distributed with charcoal powder on one side of the metal sheet and another non-woven fabric, and the liquid polyurethane resin, hyacinth, leaflet, leafy leaf, horse riding, bokbokyeong, ume, fennel, licorice, donkey, and eochocho In order to provide a bed mattress using the herbal medicine powder, a foaming agent by mixing the herbal medicine sheet foamed molded by using the herbal medicine sheet has the effect of each of the ingredients to the bed to benefit the human body.

1 is a cross-sectional view of a conventional bed mattress

2 is a cross-sectional configuration of the bed mattress of the present invention

※ Explanation of main parts of drawing ※

10: ocher sheet 20: metal sheet

30: charcoal sheet 40: herbal medicine sheet

The technical configuration of the bed mattress of the present invention and its manufacturing method for achieving the above object are as follows.

A first step of preparing an ocher sheet by pressing the liquid polyurethane resin with 40 to 60 wt%, ocher powder 30 to 40 wt%, and foaming agent 10 to 20 wt% after foaming and pressing the foam; A second step of preparing a metal sheet by applying an adhesive to one surface of the nonwoven fabric and uniformly distributing copper powder to the applied adhesive; A third step of applying an adhesive to one surface of the nonwoven fabric and uniformly distributing the charcoal powder to the applied adhesive to prepare a charcoal sheet; Herbal herbal powder powder 10 ~ 20wt%, foaming agent 10 ~ 20wt% by mixing 60 ~ 80wt% of liquid polyurethane resin with haejucho, leaflets, leaflets, horse riding, bokbokyeong, ume, fennel, licorice, donkey Mixing and foaming and then pressing the fourth step of preparing a herbal sheet; The ocher sheet, metal sheet, charcoal sheet, herbal medicine is characterized in that it consists of a fifth step of stacking to integrate.

On the other hand, the thickness of the ocher sheet forming the bed mattress is 3 ~ 5㎝, the thickness of the metal sheet and the charcoal sheet is 0.2mm or less, the herbal sheet is characterized in that the thickness of 3 ~ 5㎝, the herbal sheet Each ingredient ratio of 5wt% of Hagocho, 5wt% of lobules, 5wt% of young leaves, 8-12wt% of horse riding, 8-12wt% of bokbok, 5wt% of maeru, 8-12wt% of fennel, 8-12wt% of licorice, 8-12wt of Schisandra chinensis %, Eoseongcho is characterized in that 20 ~ 40wt%.

In addition, the bed mattress of the present invention is an ocher sheet having a mixed ratio of liquid polyurethane resin 40 ~ 60wt%, ocher powder 30 ~ 40wt%, blowing agent 10 ~ 20wt%; A metal sheet in which copper powder is distributed on a nonwoven fabric; Charcoal sheet made by distributing charcoal powder on nonwoven fabric; Liquid polyurethane resin 60 ~ 80wt%, foaming agent 10 ~ 20wt%, hyacinth 5wt%, leaflet 5wt%, young leaf 5wt%, horse riding 8-12wt%, Tobokyeong 8-12wt%, omega 5wt%, fennel 8-12wt It is characterized in that the herbal medicine sheet having a mixing ratio of%, licorice 8-12wt%, Schisandra chinensis 8-12wt%, Eoseongcho 20-40wt%.

Referring to the bed mattress manufacturing method of the present invention having such a feature in more detail as follows.

The present invention first describes each herbal herbal powder used to prepare a bed mattress.

As it is well known, ocher is a mineral that is beneficial to the human body, which contains a large amount of calcium carbonate and germanium, and emits more than 90% of far-infrared wavelength of 5-20㎛ and is excellent in resolution, self-cleaning, absorption, antibacterial and deodorization. Therefore, in order to enjoy the various effects of the loess, it has been widely used in various textiles, building finishing materials, and pharmaceuticals in recent years.

Charcoal is excellent in self-cleaning, absorption, antibacterial, deodorizing and the like as the ocher is effective in skin care by preventing the occurrence of various germs when applied to the bed mattress.

Copper (Cu): It is known to have a water blocking effect and is known to have antibacterial and deodorizing functions.

Hagocho: refers to the stem and leaves of swallow honey, a herbal medicine that has a strong antibacterial action against uterine disease, menstrual irregularities, eye disease, and cholera and typhoid bacteria.

Leaflet (perilla): It is an annual herb, and its origin is Chinese, similar to perilla, but the leaves have purple color and fragrance, and light purple flowers bloom in autumn. Leaves and stems are effective for excitement, sweating, cold, and seeds are neuro stabilizers. It is effective in neurosis, headache, etc., and is an excellent herbal medicine for detoxification of fish poisoning.

Apple leaf: As a leaf of wormwood, it is a cold medicine that is widely used in the case of abdominal pain / low back pain or when moxibustion occurs or skin disease and skin beauty.

Horseback Riding: Perennial herbaceous plant, which grows in the mountains and grows in the summer, reduces white fever and energizes, and is a herbal medicine used for detoxification, headache, sore throat, stomatitis and neuralgia.

Tobok-ryong (Myeongpyeong-myeong): Roots are used to treat syphilis and are effective for syphilis joint pain, lymphadenitis, gonorrhea, rheumatoid arthritis, and is a herbal medicine widely used for detoxification of pesticides.

Ome (plum): Ome is already known as fever, jigal, direct sunlight, Jinhae, expectorant, etc., is a herbal medicine with strong sterilization and detoxification.

Fennel (soy fennel): A fragrance scent that is very fragrant and is widely used as a food or cosmetic ingredient. It is also widely used as an expectorant, old wind, and antidote.

Licorice: Herbal medicine is indispensable as a herbal medicine to loosen poisons, relieve urgency and prevent the atherosclerosis.

Angelica: As a blood donor, it is a representative medicine for the treatment of gynecological diseases. It is necessary for people with weak heart to help blood circulation and is also used as a laxative.

Eoseongcho: It clears blood by releasing toxins and wastes in the body and has excellent effects on various treatments such as hypertension and glucose. It has a lot of minerals and 40,000 times of bactericidal power, respiratory system, heart, blood vessels, stomach, liver system and skin. Excellent effect on diseases and the like.

The process for producing a bed mattress of the present invention using the respective components having the above-described efficacy will be described for each process.

(First process)

First, the liquid polyurethane resin 40 to 60wt% and the blowing agent 10 to 20wt% is prepared, and the pure loess from which sand is removed is calcined at 500 ° C for 5 hours, and then selected to have a particle size of 800 mesh or more and dried to have a moisture content of 0.01% or less. 30 to 40 wt% of ocher powder is added to a mixer and mixed, and then the mixture is put into a foaming machine to foam molding and the press-formed foam is pressed to a thickness of 3 to 5 cm.

The liquid polyurethane resin is purchased on the market and used, and the reason for calcining the ocher for 5 hours at 500 ℃ is to minimize the moisture content of the ocher and the reason for selecting to have a particle size of more than 800 mesh is less than When the particles of the loess is too large, there is a problem that the mixing with the polyurethane resin does not happen well.

The polyurethane resin 40 ~ 60wt%, ocher powder 30 ~ 40wt%, foaming agent 10 ~ 20wt%, when the polyurethane resin is 40 ~ 60wt% or more components of ocher because relatively less loess or blowing agent should be used There is a problem that it is slightly insane to the human body or the foaming is not normally made.

In addition, when the ocher powder is more than 30 ~ 40wt% or less, the polyurethane resin and the foaming agent should be used relatively less, so that foaming does not occur normally, and there is a problem in that the restoring force decreases after the completion of the manufacture of the bed mattress.

(2nd step)

Polyurethane resin 60 ~ 80wt%, blowing agent 10 ~ 20wt%, and powdered herbal medicines ie 5wt% of haejucho, 5wt% of lobules, 5wt% of young leaves, 8-12wt% of horse riding, 8-12wt% of bokbunyeong 10 ~ 20wt% of herbal medicines prepared by mixing%, fennel 8-12wt%, licorice 8-12wt%, Angelica 8-12wt%, Eosungcho 20-40wt% were foamed and put into the foaming machine. Press to make thickness 3 to 5 cm.

The reason for powdering the components of the herbal medicine is to make the mixing with the polyurethane resin well and to make the surface beautiful when the bed mattress is manufactured, and the proportion of any one of the components of the herbal medicine When the high or low is a relatively different component ratio should be high or low, there is a problem that the efficacy of each of the above-described components does not affect the human body uniformly.

The polyurethane resin 60 ~ 80wt%, herbal herbal powder 10 ~ 20wt% and blowing agent 10 ~ 20wt%, when the polyurethane resin is 60 ~ 80wt% or more should be used relatively less herbal medicines or blowing agent There is a problem that the components of the herbal medicines are insignificant to the human body or foaming is not normally made.

In addition, when the herbal medicine is more than 10 ~ 20wt% or less, the polyurethane resin and the foaming agent should be used relatively less, so that foaming does not occur normally, and there is a problem in that the restoring force decreases after the completion of manufacturing the bed mattress.

When the press temperature in the first step and the second step is 180 to 230 ° C. and the pressure is 10 to 20 kg / cm 2, when the press temperature is 230 ° C. or more, the foam may be melted and the temperature may be 180 ° C. or less. There is a problem that the press is not made normally.

(3rd step)

An adhesive is applied to one side of the nonwoven fabric, and the charcoal sheet is prepared by spraying the charcoal powder evenly on the surface to which the tackifier is applied to be 0.2 mm or less.

(4th step)

An adhesive is applied to one surface of the nonwoven fabric, and the metal sheet is prepared by spraying the copper powder evenly on the surface to which the tackifier is applied so that it is 0.2 mm or less.

On the other hand, the reason that the thickness of the charcoal powder and the copper powder of the third process and the fourth process is less than 0.2 mm to be sprayed on each nonwoven fabric is that the adhesive strength of the adhesive does not reach the charcoal powder and the copper powder when spraying more than that. It can not be scattered as a powder problem occurs.

(5th process)

The ocher sheet 10 is positioned at the bottom of each sheet produced by the first, second, third and fourth processes, and the metal sheet 20 is provided on the ocher sheet 10 and the metal The charcoal sheet 30 is provided on the sheet 20, and the herbal medicine sheet 40 is provided on the charcoal sheet 30 to integrate them to produce a bed mattress.

However, the arrangement order of each sheet for manufacturing the bed mattress is preferably the order of the fifth process, if necessary, ocher sheet 10, metal sheet 20, charcoal sheet 30, herbal medicine sheet ( The stacking order of 40) may be reversed and integrated.

Bed mattresses manufactured in the above manner have the advantages of antibacterial and deodorizing function and far-infrared emission and the effects of the herbal medicines described above.

The present invention as described above is a mixture of liquid polyurethane resin, ocher powder, blowing agent and foamed molded ocher sheet, and evenly distributed the same powder on one side of the non-woven fabric sheet and evenly charcoal powder on one side of the other non-woven fabric It is foamed and molded by mixing the disperse charcoal sheet with a liquid polyurethane resin, Hagocho, leaflets, leaflets, horse riding, bokbokyeong, ume, fennel, licorice, Angelica, Echochocho By producing a bed mattress using the herbal medicine sheet has the unique effect that the benefits of the above ingredients to the bed to benefit the human body.

Claims (4)

A first step of preparing a loess sheet by pressing 40-60 wt% of a liquid polyurethane resin, 30 to 40 wt% of ocher powder, and 10 to 20 wt% of foaming agent and then foaming the foam; A second step of applying an adhesive to one surface of the nonwoven fabric and uniformly distributing copper powder to the applied adhesive to prepare a metal sheet; A third step of preparing a charcoal sheet by applying an adhesive to one surface of the nonwoven fabric and evenly distributing the charcoal powder to the applied adhesive; 60 ~ 80wt% of the liquid polyurethane resin, 10 ~ 20wt% herbal medicine powder, 10 ~ 20wt% foaming agent mixed with Hagocho, leaflet, leaflet, horseback riding, Tobokyeong, Omae, Fennel, Licorice, Angelica, Echochocho Mixing and foaming and pressing the fourth step to prepare a herbal sheet; The ocher sheet, metal sheet, charcoal sheet, herbal mattress manufacturing method characterized in that it consists of a fifth step of stacking and unifying. According to claim 1, wherein the thickness of the ocher sheet forming the bed mattress is 3 to 5cm, the thickness of the metal sheet and the charcoal sheet is 0.2mm or less, and the thickness of the herbal sheet is 3 to 5cm Bed mattress manufacturing method. According to claim 1, wherein each ingredient ratio of the herbal sheet is 5wt% of Hagocho, 5wt% of lobules, 5wt% of young leaves, 8-12wt% of horse riding, 8-12wt% of Tobokyeong, 5wt% of falcon, fennel 8-12wt%, licorice Bed mattress manufacturing method characterized in that 8 ~ 12wt%, Schisandra 8 ~ 12wt%, Eoseongcho 20 ~ 40wt%. Ocher sheet having a mixing ratio of the liquid polyurethane resin 40 ~ 60wt%, loess powder 30 ~ 40wt%, blowing agent 10 ~ 20wt%; A metal sheet in which copper powder is distributed on a nonwoven fabric; Charcoal sheet made by distributing charcoal powder on nonwoven fabric; Liquid polyurethane resin 60 ~ 80wt%, foaming agent 10 ~ 20wt%, hyacinth 5wt%, leaflet 5wt%, young leaf 5wt%, horse riding 8-12wt%, Tobokyeong 8-12wt%, omega 5wt%, fennel 8-12wt Bed mattress, characterized in that the laminated herbal medicine sheet having a mixing ratio of%, licorice 8-12wt%, Schisandra chinensis 8-12wt%, Eoseongcho 20-40wt%.