KR100359424B1 - method for preparing roll compley thin plate for pattern wool and apparatus therefor - Google Patents
method for preparing roll compley thin plate for pattern wool and apparatus therefor Download PDFInfo
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- KR100359424B1 KR100359424B1 KR1020000017087A KR20000017087A KR100359424B1 KR 100359424 B1 KR100359424 B1 KR 100359424B1 KR 1020000017087 A KR1020000017087 A KR 1020000017087A KR 20000017087 A KR20000017087 A KR 20000017087A KR 100359424 B1 KR100359424 B1 KR 100359424B1
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- guide
- frame
- heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
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- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Laminated Bodies (AREA)
- Finished Plywoods (AREA)
Abstract
본 발명은 천연 무늬목박판 또는 인조 무늬목박판을 가구,건물 내장재 기타 시설물에 붙이는 무늬목 두루마리 복합박판을 접착성이 완전하고 두루마리 감기의 모서리가 가지런한 무늬목 두루마리 복합박판을 양산할 수 있게 발명한 것이며 발명의 요지는 무늬목박판(1)과 저면에 접착제를 도포한 부직포(2)를 공회전안내 로울러(5)(5)와 가이드기틀(6)의 안내통로(25)를 거처서 프레스승강 가압가열기틀 (10)위에 약2.3m 단위로 이송하고 프레스승강 가압가열기틀(10)로 가열 가압접착을 하여 다시 2.3m 전진이송하고 다음 프레스 승강 가압가열기틀(10)의 가열가압접착을 번갈아 되풀이하며 센서(23)에 의해서 조출 로울러 방향 조절구(24)로 조출 안내 로울러(15)의 축방향을 조절하여 완성 복합박판(22)를 완성복합박판 감기 로울러(21)에 가지런하게 감게하는 무늬목 두루마리 복합박판제조방법과 그 제조장치에 관한 것이다.The present invention has been invented to produce a veneer scroll composite laminate that attaches natural veneer laminate or artificial veneer laminate to furniture, interior materials and other facilities to mass produce a veneer scroll composite laminate with complete adhesiveness and rounded edges. Press-lift pressurized heating framework (10) through the guide passage (25) of the idler guide roller (5) (5) and the guide frame (6) through the non-woven fabric (2) coated with adhesive on the bottom surface (1) Transfer to about 2.3m unit and pressurized by heating and pressurizing pressurizing heating frame 10, 2.3m advancing again, and then repeatedly pressurizing and heating of the press-lifting pressure heating frame 10 by the sensor 23 The drawer for winding the finished composite thin plate 22 to the finished composite thin plate winding roller 21 by adjusting the axial direction of the feeding guide roller 15 with the feeding roller direction adjusting device 24. Neck rolled composite sheet relates to a method and a production device.
Description
본 발명은 천연 무늬목박판,또는 인조 무늬목박판을 가구,건물내장재,기타 시설물에 붙이는데 사용하는 무늬목 두루마리 복합박판의 제조방법과 그 제조 장치에 관한 것이다.The present invention relates to a method for manufacturing a veneer scroll composite sheet used for attaching natural veneer sheet or artificial veneer sheet to furniture, interior materials, and other facilities, and a manufacturing apparatus thereof.
종래에 무늬목박판과 부직포를 접착하는 두루마리 복합박판의 제조 방법 및 그 제조 장치는 복수의 로울러가 서로 맞닿으는 사이를 통과하는 점(点)적인 부위에서만 가열접착 작용이 되는 제조방법과 그 제조 장치를 이용하였으므로 가열접착의 시간이 순간적이어서 접착효과가 좋지 못하였고 또한 방향조절로울러장치 만으로서는 두루마리로 감기는 모서리가 가지런하지 못한 제품이 나오는 등의 문제점이 많었다.Conventionally, a manufacturing method and a manufacturing apparatus of a roll composite thin plate for bonding a patterned wood thin plate and a nonwoven fabric are a manufacturing method and a manufacturing apparatus which has a heat adhesive action only at a point where a plurality of rollers pass between abutting each other. Since the time of the heat-bonding was instantaneous, the adhesive effect was not good, and there were many problems such as a product having an uneven edge wound with a roll only by the direction control roller device.
본 발명은 상기한 문제점을 해결하기 위하여 무늬목박판과 부직포를 접착시켜서 두루마리형으로 완성품을 감을 수 있게하는 공지의 제조장치 및 제조방법에 있어서 제품소재인 무늬목박판과 부직포의 가열접착을 넓은 평면 가압가열기틀로 가열접착케하고 접착 과정을 연속적으로 시행 할 수 있게하며,완성 제품을 두루마리형으로 감을때 두루마리의 모서리가 가지런하게 감길 수 있게 센서장치를 설치한 제조방법과 그 제조장치를 발명한 것이다. 또한 넓이가 좁은 두루마리 복합박판을 세개정도를 단일 제조작업으로 시행 할 수 있게 하며 또는 필요에 따라서 1개의 두루마리 복판을 단일 제조 작업으로 제품 할 수 있게한 것이다.In order to solve the above problems, the present invention provides a well-known manufacturing apparatus and a method for bonding a patterned thin plate and a nonwoven fabric to roll up a finished product in a rolled form, and is a planar pressurized heating plate for heating and bonding the patterned thin plate and the nonwoven fabric which are product materials. Invented a manufacturing method and a manufacturing apparatus in which a sensor device is installed so that the base can be heated and bonded and the bonding process can be carried out continuously, and the edges of the roll can be wound neatly when the finished product is rolled into a roll type. In addition, it is possible to implement a narrow roll composite thin plate in a single manufacturing operation, or to produce a single roll double sheet in a single manufacturing operation, if necessary.
도 1은 본 고안의 측면도1 is a side view of the present invention
도 2는 본 고안의 횡단 평면도.2 is a cross-sectional plan view of the present invention.
도 3은 본 고안의 안내 기구 평면도.3 is a plan view of the guide mechanism of the present invention.
도 4는 도3의 정면도.4 is a front view of FIG. 3;
* 도면의 주요 부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings
1: 무늬목박판 2: 부직포 3:무늬목박판감기로울러1: pattern wood sheet 2: nonwoven fabric 3: rolled with pattern wood board
4: 부직포 감기로울러 5: 공회전안내로울러 6: 가이드기틀4: nonwoven winding roller 5: idling guide roller 6: guide frame
7: 간격조절판 8 :프레스기틀 9: 프레스실린더7: gap adjusting plate 8: press frame 9: press cylinder
10: 프레스승강가압가열기틀 11:프레스상부고정가열기틀 12: 이형작동필름10: press lift heating frame 11: press upper fixed heating frame 12: release operation film
13: 쿳션고무판 14: 이형작동필름 15: 조출안내로울러13: cushion rubber plate 14: release operation film 15: feeding guide roller
16: 회전치수측정로울러 17: 엔코더 18: 모우터16: Rotation size measurement roller 17: Encoder 18: Motor
19: 공회전안내로울러 20: 리미트스위치 21:완성복합박판감기로울러19: Idle guide roller 20: Limit switch 21: Finished composite sheet winding
22: 완성복합박판 23: 셴서 24: 조출로울러방향조절구22: Finished composite sheet 23: Shen 24: control roller direction control
25: 안내통로25: guideway
본 발명을 실시하기 위한 제조장치를 첨부도면에 의거하여 다음과 같다.Based on the accompanying drawings, the manufacturing apparatus for carrying out the present invention is as follows.
제조장치의 우측에 무늬목박판(1)을 감은 무늬목박판 감기 로울러(3)과 부직포(2)를 감은 부직포감기 로울러(4)를 아래위로 설치하고 그 앞에 두개의 공회전 안내 로울러(5)(5)를 설치하며 그 앞에 세개의 안내 통로(25)를 형성하는 간격 조절판(7)을 설치한 두개의 가이드기틀(6)(6)를 설치하여 무늬목박판(1)과 부직포 (2)를 각기의 안내 통로(25)로 세개씩 안내통과 시키도록 하고 그 앞에 설치한 공회전 안내 로울러(5)를 거처서 프레스기틀 쪽으로 이송토록 하였다.On the right side of the manufacturing apparatus, a patterned wood sheet winding roller (3) wound on a patterned wood sheet (1) and a nonwoven fabric winding roller (4) wound on a nonwoven fabric (2) are installed up and down, and two idle guide rollers (5) (5) Two guide frames (6) and (6), each of which is provided with a gap adjusting plate (7) forming three guide passages (25) in front of each other, to guide the patterned wood plate (1) and the nonwoven fabric (2), respectively. Three passages through the passages (25) were passed through the idle guide rollers (5) installed in front of them to be transferred to the press frame.
또한 공회전 안내 로울러 앞에 프레스기틀(8),프레스 실린더(9), 상면이 평면형인 프레스 승강 가압가열기틀(10)를 설치하고 그 상부에 저면이 평면형인 프레스 상부 고정가열기틀(11)로된 프레스기구를 설치하고 프레스 상부고정가열기틀 (11)의 저면에 이형 작동 필름(12)를 붙이고 프레스 승강 가압가열기틀(10)의 상면에는 쿳션 고무판(13)과 이형 작동 필름(14)를 붙였다.In addition, a press base 8, a press cylinder 9, and a press lift elevating heating frame 10 having a flat top surface are installed in front of the idle guide roller, and a press upper fixed heating framework 11 having a flat bottom surface is installed thereon. A mechanism was installed, and a release working film 12 was attached to the bottom of the press top fixed heating frame 11, and a cushion rubber plate 13 and a release working film 14 were attached to the upper surface of the press lift elevating heating frame 10.
또한 프레스 기구 앞쪽에 공회전 안내 로울러(15)와 회전 치수 측정 로울러 (16)을 한쌍으로 설치하고 회전치수 측정 로울러(16)상면에 엔코더(17)을 설치하여 전자 제어장치에 의해서 모우터(18)에 작동이 되게하고 프레스 승강가압가열기틀 (10)에 리미트스위치(20)을 설치하여 전자 제어장치에 의해서 모우터(18)에 작동이 되게 하였다.In addition, a pair of idle guide rollers (15) and a rotary dimension measuring roller (16) are installed in front of the press mechanism, and an encoder (17) is installed on the upper surface of the rotary dimension measuring roller (16). The limit switch 20 was installed on the press lift heating frame 10 so as to operate the motor 18 by an electronic control device.
또한 공회전 로울러(15)뒷편에 센서(23)을 설치하고 이송되는 복합박판의 모서리 통과상태를 전자 제어장치에 전달하여 조출 로울러 방향조절구(24)로서 공회전 안내 로울러(15)의 축방향을 자동 조절토록 하므로서 완성복합박판(22)이 완성복합박판 감기로울러(21)에 정확히 감기도록 하였으며, 공회전 안내로울러(15) 앞쪽에 공회전 로울러(19)와 완성 복합 박판 감기 로울러(21)를 설치하여 완성 복합박판(22)를 감도록 하였다.In addition, the sensor 23 is installed on the rear side of the idle roller 15 and the edge passing state of the composite sheet being conveyed is transmitted to the electronic controller to automatically control the axial direction of the idle guide roller 15 as the feeding roller direction adjusting device 24. The composite composite sheet 22 is wound on the finished composite sheet winding roller 21 by being adjusted so as to be adjusted, and the idle composite roller 19 and the completed composite sheet winding roller 21 are installed in front of the idle guide roller 15 to be completed. The composite thin plate 22 was wound up.
본 발명의 제조 방법을 첨부 도면에 의거하여 상세히 설명하면 다음과 같다.The manufacturing method of the present invention will be described in detail with reference to the accompanying drawings.
무늬목박판(1)과 접착제를 도포한 부직포(2)를 공회전 안내 로울러(5)(5)를 거치고 가이드 기틀(6)의 세개의 안내 통로(25)를 거처서 프레스 상부 고정가열기틀(11) 아래부위의 프레스 승강 가압가열기틀(10)위를 거치고 공회전 안내 로울러 (15)회전 측정 로울러(16)및 공회전 안내 로울러(19)를 거처서 완성복합 박판(22)가 완성 복합박판 감기 로울러(21)에 감게하였으며 본 발명의 제조 작업은 먼저 수동으로 프레스 승강 가압가열기틀(10)의 상승 버턴을 눌르고 일정앞(150 kg/ ㎠)도달후 작동시작 버튼을 누르면 프레스 상부 고정가열기틀(11)과 프레스 승강가압가열기틀(10)은 약1분간의 가압 가열로 무늬목박판(1)과 부직포(2)의 길이 약2.3m를 완전 접착시키며 전자 제어장치에 의해서 프레스 승강 가압가열기틀(10)은 하강되면서 리미트 스위치(20)를 처서 모우터(18)의 스위치를 개로시켜 모우터(18)의 가동으로 완성복합박판 감기 로울러(21)가 회전하며 회전 치수 측정 로울러(16)가 2,3m 회전하면 엔코더(17)가 전자 제어 장치에 작동하여 모우터(18)을 정지 시키고 프레스 승강 가압가열기틀(10)을 상승시켜 약 2,3m 이송시켜온 새로운 무늬목 합판 (1)과 무직포(2) 부위를 가열가열하여 접착시키는 작업을 하며 약2,3m 길이 분량씩 가열 가업접착과 이송 작업을 되풀이 하게 한 것이다. 또한 조출안내로울러(15) 앞위치에 센서(23)을 설치하고 센서(23)은 완성 복합박판(22)의 모서리가 닿으면 전자 제어 장치에 작동하여 조출 로울러 방향 조절구(24)가 조출 안내 로울러(15)의 축방향을 조절하여 완성 복합 박판(22)을 완성 복합박판 감기 로울러(21)에 감아 지게하며 모서리가 가지런하게 감기도록 하게 한 것이다.Through the idling guide roller (5) (5) and the three guide passages (25) of the guide frame (6) through the patterned wood plate (1) and the adhesive-coated nonwoven fabric (2) below the press upper fixed heating frame (11). The composite composite thin film 22 passes through the press-lift pressure heating framework 10 of the site and passes through the idling guide roller 15 and the rotation measuring roller 16 and the idling guide roller 19 to the finished composite thin film winding roller 21. In the manufacturing operation of the present invention, first press the rising button of the press-lift pressurized heating frame 10 manually and press the operation start button after reaching a certain point (150 kg / cm 2), and the press-up fixed heating frame 11 and the press lifter The pressurized heating framework 10 completely bonds about 2.3 m of the length of the patterned wood plate 1 and the nonwoven fabric 2 by pressurized heating for about 1 minute, and the press-lift pressurized heating framework 10 is lowered by the electronic controller. Motor (18) with switch 20 When the switch 18 is opened and the composite sheet winding roller 21 is rotated by the operation of the motor 18, and the rotation dimension measuring roller 16 is rotated 2,3 m, the encoder 17 operates on the electronic controller to operate the motor ( 18) Stop and raise the press-lift pressurized heating frame (10) to heat and bond the new veneer plywood (1) and non-woven fabric (2) that have been transported for about 2,3m, and are about 2,3m in length. Each batch was repeatedly heated and bonded. In addition, the sensor 23 is installed at the front position of the feeding guide roller 15, and the sensor 23 operates on the electronic control device when the edge of the finished composite thin plate 22 reaches, and the feeding roller direction adjusting device 24 guides feeding. By adjusting the axial direction of the roller (15) is to wrap the completed composite thin plate 22 to the finished composite thin plate winding roller 21 and to have the edges are neatly wound.
이와 같이된 본 발명은 무늬목박판(1)과 부직포(2)를 프레스 상부 고정가열기틀(11)과 프레스 승강가압가열기틀(10)이 약2,3m씩 가열 가압 접착 시키고 이송시키는 작업을 자동적으로 되풀이 하므로서 접착성이 완전한 두루마리형 복합박판을 양산 할 수 있게되는 것이며 또한 완성 복합 박판 감기 로울러(21)에 두루마리형 완성복합박판(22)를 모서리가 가지런히 감기는 효과를 얻게한 것이다.In the present invention as described above, the operation of the press-bonding and heating the press plate fixed heating frame (11) and the press lift heating frame (10) by about 2,3m by the pattern wood thin plate (1) and the nonwoven fabric (2) automatically By repeating it is possible to mass-produce the complete roll-type composite thin plate adhesiveness and also to obtain the effect of winding the roll-shaped finished composite thin plate 22 to the finished composite thin film winding roller 21.
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KR101105039B1 (en) * | 2009-09-03 | 2012-01-16 | 배영근 | Candle Wick And Candle Having The Same |
CN107283554B (en) * | 2017-06-24 | 2019-07-12 | 临沂兴滕人造板机械有限公司 | A kind of automation processing and fabricating equipment for wood shavings wood plank |
CN110843051A (en) * | 2019-11-19 | 2020-02-28 | 湖州佳川木业有限公司 | Manufacturing method of bamboo-wood composite board and pressing device thereof |
Citations (3)
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KR970000548A (en) * | 1996-10-16 | 1997-01-21 | 이규식 | Method and apparatus for manufacturing veneer and its veneer |
KR970033657A (en) * | 1995-12-28 | 1997-07-22 | 이필우 | Veneer Composite Laminate Manufacturing Method and Veneer Composite Laminate |
KR20010026300A (en) * | 1999-09-04 | 2001-04-06 | 김효선 | Veneers and the method for fabricating the same |
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2000
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR970033657A (en) * | 1995-12-28 | 1997-07-22 | 이필우 | Veneer Composite Laminate Manufacturing Method and Veneer Composite Laminate |
KR970000548A (en) * | 1996-10-16 | 1997-01-21 | 이규식 | Method and apparatus for manufacturing veneer and its veneer |
KR20010026300A (en) * | 1999-09-04 | 2001-04-06 | 김효선 | Veneers and the method for fabricating the same |
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