KR100350729B1 - Polyester fiber board and preparation thereof - Google Patents

Polyester fiber board and preparation thereof Download PDF

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Publication number
KR100350729B1
KR100350729B1 KR1020000009461A KR20000009461A KR100350729B1 KR 100350729 B1 KR100350729 B1 KR 100350729B1 KR 1020000009461 A KR1020000009461 A KR 1020000009461A KR 20000009461 A KR20000009461 A KR 20000009461A KR 100350729 B1 KR100350729 B1 KR 100350729B1
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South Korea
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polyester fiber
melting point
fiber
cooling
low
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KR1020000009461A
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Korean (ko)
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KR20010084426A (en
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박윤태
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주식회사 동우인더스트리
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/541Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
    • D04H1/5418Mixed fibres, e.g. at least two chemically different fibres or fibre blends
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/435Polyesters
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/558Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in combination with mechanical or physical treatments other than embossing
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

본 발명은 폴리에스테르 섬유판재에 관한 것으로, 고융점 폴리에스테르 섬유 50중량% 이상과 상기 고융점 폴리에스테르 보다 융점이 50℃ 이상 낮은 저융점 폴리에스테르 섬유 50중량% 이하가 혼합되어 저온융착된 섬유판재이며, 밀도가 0.15∼0.45g/㎤이고, 휨강도가 1.0∼4.0 N/㎟인 것을 특징으로 하며, 본 발명의 판재는 섬유의 형태를 그대로 유지함으로써 섬유사이에 미세공기층을 포함하게 되고 이에 의해 우수한 단열 및 흡음효과를 제공하며 기계적 물성 또한 우수하고 재활용이 가능하여 건축 및 산업용 자재로 매우 유용하다.The present invention relates to a polyester fiber board material, wherein the high melting point polyester fiber 50% or more and the low melting point polyester fiber 50% by weight or less lower than the high melting point polyester is mixed at low temperature, the fiber board material It is characterized in that the density is 0.15 ~ 0.45g / cm3, the bending strength is 1.0 ~ 4.0 N / ㎜, the plate material of the present invention by including the fine air layer between the fibers by maintaining the form of the fiber as it is excellent It provides insulation and sound absorption effect, and has excellent mechanical properties and is recyclable, so it is very useful for building and industrial materials.

Description

폴리에스테르 섬유 판재 및 그 제조방법{Polyester fiber board and preparation thereof}Polyester fiber board and preparation method thereof

본 발명은 섬유 판재에 관한 것으로서, 특히 건축용 내·외장재, 침구류용,가구용 및 기타 산업용도에 사용하고 있는 하드보드, 석고보드, 암면 등을 대용할 수 있으며, 재활용이 가능하고 단열성 및 흡음성이 우수한 폴리에스테르 섬유 판재 및 그 제조방법에 관한 것이다.The present invention relates to a fiber board material, in particular can replace the hard board, gypsum board, rock wool and the like used in the interior and exterior materials for building, bedding, furniture and other industrial applications, it is recyclable and excellent insulation and sound absorption Polyester fiber board | plate material and its manufacturing method.

건축자재 및 산업용 자재 등에는 주로 암면, 석고보드, 유리섬유, 스티로폴 등 단열재와 압축목재와 접착제로 구성된 하드보드 등이 사용되고 있으나, 이러한 판재들은 인체에 유해한 물질을 배출하는 것으로 알려져 있으며 또한 재활용이 불가능하여 환경공해를 일으키는 등의 문제점이 있다.In construction materials and industrial materials, rock wool, gypsum board, glass fiber, styropol, etc. are mainly used as insulation materials and hard boards composed of compressed wood and adhesives. There is a problem such as causing environmental pollution.

종래 폐화섬물로 판재를 제조하는 방법이 알려져 있다. 예를 들어 한국공개 특허공보 공고 87-5764호에 의하면, 섬유상의 폴리프로필렌을 잘게 분쇄하고 이에 아크릴, 폴리에스터, 나이론 등의 화학섬유를 10mm 이상으로 절단하여 소면기에 넣어 만든 웹(web)을 가열실에서 일정시간 가열한 후 절단하여 압압판으로 압착성형한 화섬판재가 제시된다. 그러나 이 방법은 화섬물을 10mm 정도의 담섬유로 절단함으로써 단섬유들 간의 엉킴이 적어 잘 부서지는 단점이 있는 것이다.BACKGROUND OF THE INVENTION A method of manufacturing a plate material from waste islands is known. For example, according to Korean Patent Publication No. 87-5764, a fibrous polypropylene is finely pulverized, and a web made by cutting a chemical fiber such as acrylic, polyester, and nylon to 10 mm or more is heated in a carding machine. It is presented a fiber board material which is heated in a chamber for a certain time, cut and press-molded with a press plate. However, this method has the disadvantage of breaking the sapphire into 10mm bile fibers so that the entanglement between the short fibers is small and breaks well.

또한 한국 특허 공보 공고 95-6863호에 의하면 폐화섬물을 50∼100 mm 정도의 장섬유로 절단하여 타면기에서 타면하여 솜상태로 하고 이를 일정두께의 매트형태로 한 다음 이들을 적당한 두께의 층으로 적층하여 섬유실 끼리 서로 일체가 되도록 고열화 고압으로 가열가압함으로써 화섬판재를 제조하는 방법이 알려져 있다. 그러나 상기한 방법으로 제조한 화섬판재는 고온 및 고압에서 성형되므로 섬유구성물질인 고분자 물질의 분해를 초래하게 되고 섬유의 고유특성이 상실되는 문제점이 있는 것이다. 또한 상기한 종래의 방법들은 폐화섬물을 이용하기 때문에 작업환경이 불량하고 환경공해물질을 발생시키는 문제점을 안고 있는 것이기도 하다.In addition, according to Korean Patent Publication No. 95-6863, the waste islands are cut into 50 to 100 mm long fibers, which are then spun on the other side of the machine to form a cotton mat, and then they are laminated in a certain thickness. There is known a method of producing a fiber board material by heating and pressing at high deterioration and high pressure so that the fiber chambers are integrated with each other. However, the fiber sheet produced by the above method is molded at high temperature and high pressure, which causes the decomposition of the polymer material, which is a fiber constituent, and the inherent properties of the fiber are lost. In addition, the above-mentioned conventional methods also have a problem in that the working environment is poor and environmental pollutants are generated because they use waste islands.

따라서 본 발명은 섬유의 고유특성을 유지하면서 물성이 우수한 새로운 섬유판재를 제공하는 것을 과제로 한다.Accordingly, an object of the present invention is to provide a new fibrous sheet having excellent physical properties while maintaining the intrinsic properties of the fibers.

상기한 과제를 해결하기 위한 연구에서 본 발명자는 저융점 폴리에스테르 섬유와 고융점 폴리에스테르 섬유가 혼합된 웹을 저온압축하게 되면 섬유의 형태를 그대로 유지함으로써 섬유 사이에 미세공기층을 포함하게 되고 이에 의해 우수한 단열 및 흡음효과를 제공하며 기계적 물성 또한 우수하고 재활용이 가능하여 건축 및 산업용 자재로 매우 유용하게 된다는 사실을 알게 되어 본 발명을 완성하게 된 것이다.In the research for solving the above problems, the inventors of the present invention, when the low-melting polyester fibers and the high-melting polyester fibers are mixed at low temperature, the microfiber layer is included between the fibers by maintaining the shape of the fibers as they are. The present invention has been completed by providing the excellent thermal insulation and sound absorption effect and excellent mechanical properties and recyclability, which makes it very useful for building and industrial materials.

도 1은 본 발명에 따르는 폴리에스테르 섬유 판재를 제조하는데 적용가능한 장치의 일 구현예를 개략적으로 나타낸 도면이다.1 shows schematically an embodiment of an apparatus applicable to making a polyester fiber sheet according to the invention.

*도면중 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

10 : 컨베이어 벨트10: conveyor belt

21, 22, 23 : 열풍공급수단21, 22, 23: hot air supply means

31, 32, 33 : 냉각압축롤러31, 32, 33: cooling compression roller

40 : 가이드 롤러40: guide roller

50 : 성형냉각수단50: molding cooling means

그러므로 본 발명에 의하면 고융점 폴리에스테르 섬유 50중량% 이상과 상기 고융점 폴리에스테르 보다 융점이 50℃ 이상 낮은 저융점 폴리에스테르 섬유 50중량% 이하가 혼합되어 저온융착된 섬유판재이며, 밀도가 0.15∼0.45g/㎤이고, 휨강도가 1.0∼4.0 N/㎟인 것을 특징으로 하는 폴리에스테르 섬유 판재가 제공된다.Therefore, according to the present invention, at least 50% by weight of the high melting point polyester fiber and 50% by weight or less of the low melting point polyester fiber having a melting point of 50 ° C or lower than the high melting point polyester are mixed at low temperature, and the density is 0.15 to It is 0.45 g / cm 3, and a polyester fiber sheet material is provided, characterized in that the bending strength is 1.0 to 4.0 N / mm 2.

또한 본 발명에 의하면 상기한 특성의 폴리에스테르 판재를 제조하기에 바람직한 방법의 하나로서, 고융점 폴리에스테르 섬유 50중량% 이상과 상기 고융점 폴리에스테르 섬유 보다 융점이 50℃ 이상 낮은 저융점 폴리에스테르 섬유 50중량%이하로 혼합된 웹을 상기 고융점 폴리에스테르 섬유의 융점 이하의 온도를 갖는 열풍으로 예열하고 냉각압축롤러로 냉각압축하는 예열-냉각압축공정을 다단계로 수행한 후, 성형냉각하는 공정을 포함하는 것을 특징으로 하는 폴리에스테르 섬유 판재의 제조방법이 제공된다.In addition, according to the present invention, as one of the preferred methods for producing the polyester sheet material having the above characteristics, the high melting point polyester fiber 50% by weight or more and the low melting point polyester fiber having a melting point of at least 50 ℃ lower than the high melting point polyester fiber The pre-cooling compression process of preheating the web mixed with 50 wt% or less with a hot air having a temperature below the melting point of the high melting point polyester fiber and cooling with a cold compression roller is carried out in a multi-step, followed by molding cooling. Provided is a method for producing a polyester fiber sheet comprising a.

이하 본 발명을 보다 상세하게 설명하기로 한다.Hereinafter, the present invention will be described in more detail.

본 발명의 섬유판재는 고융점 폴리에스테르 섬유의 물성을 그대로 유지하면서 섬유간의 엉킴과 저융점 폴리에스테르가 결합제 역할을 하여 0.15∼0.45g/㎤의 밀도와 1.0∼4.0N/㎟의 휨강도를 유지하도록 성형된다.본 섬유판재의 밀도가 0.15g/㎤ 보다 낮으면 기공이 너무 커져 단열성 및 흡음성이 불량하게 되고, 0.45g/㎤ 보다 낮으면 미세기공의 형성이 미흡하여 이 또한 단열성 및 흡음성 불량의 원인이 될 수 있다. 또한 휨강도가 1.0N/㎟ 보다 낮으면 형태유지성이 불량하여 시공하기가 곤란하게 되며, 4.0N/㎟ 보다 높으면 시공벽면에 대한 밀착성이 불량하게 되어 단열 및 흡음효과의 저하를 초래할 수 있어 바람직하지 못하다.The fiber board material of the present invention is to maintain the physical properties of the high-melting polyester fibers intact, so that the entanglement between the fibers and the low-melting polyester acts as a binder to maintain a density of 0.15 to 0.45 g / cm 3 and a bending strength of 1.0 to 4.0 N / mm 2 If the density of this fiberboard material is lower than 0.15 g / cm 3, the pores become too large, resulting in poor thermal insulation and sound absorption, and if lower than 0.45 g / cm 3, the formation of micropores is insufficient, which is also a cause of poor thermal insulation and sound absorption. This can be In addition, when the flexural strength is lower than 1.0 N / mm 2, it is difficult to install due to poor shape retention. When the flexural strength is higher than 4.0 N / mm 2, the adhesion to the construction wall surface becomes poor, which may lead to a decrease in thermal insulation and sound absorption effects. .

이를 위하여 본 발명에서는 원료섬유로서 저융점 폴리에스테르 섬유와 고융점 폴리에스테르 섬유를 사용한다. 저융점 폴리에스테르 섬유와 고융점 폴리에스테르 섬유의 융점차이는 50℃ 이상, 바람직하게 80℃ 이상, 특히 100℃ 이상이 적당하다. 저융점 폴리에스테르 섬유와 고융점 폴리에스테르 섬유의 융점차이가 50℃ 보다 적은 경우에는 융착시에 고융점 섬유가 형태변형을 일으키기 쉬우며, 이러한 경우 미세기공층 형성이 불량하게 되어 결과적으로 단열 및 흡음성이 불량하게 된다.To this end, the present invention uses a low melting point polyester fiber and a high melting point polyester fiber as the raw material fibers. The melting point difference between the low melting polyester fiber and the high melting polyester fiber is 50 ° C or higher, preferably 80 ° C or higher, particularly 100 ° C or higher. If the melting point difference between the low-melting polyester fiber and the high-melting polyester fiber is less than 50 ° C, the high-melting fiber tends to cause morphological deformation during fusion, in which case the formation of the microporous layer becomes poor, resulting in thermal insulation and sound absorption. This becomes bad.

저융점 폴리에스테르의 예로는 지방족 디올과 탄소수 4 이상의 지방족 디카르복실산의 중합 생성물; 지방족 디올, 탄소수 4 이상의 지방족 디카르복실산 및 방향족 디카르복실산의 공중합 생성물 등이 있다. 고융점 폴리에스테르의 예로는 지방족 디올과 방향족 디카르복실산의 중합생성물(예: 폴리에틸렌테레프탈레이트) 등이 있다.Examples of low melting polyesters include polymerization products of aliphatic diols and aliphatic dicarboxylic acids having at least 4 carbon atoms; And copolymerized products of aliphatic diols, aliphatic dicarboxylic acids having 4 or more carbon atoms, and aromatic dicarboxylic acids. Examples of high melting point polyesters include polymerization products of aliphatic diols and aromatic dicarboxylic acids (eg, polyethylene terephthalate).

저융점 섬유와 고융점 섬유의 혼합비율은 고융점 성분을 50중량% 이상(바람직하게 50∼90중량%)으로 하고 저융점 성분을 50중량% 이하(바람직하게 10∼50중량%)로 한다. 고융점 섬유의 함량이 90%를 초과하고 저융점 섬유의 함량이 10% 미만인 경우에는 융착불량이 일어날 수 있으며, 그 반대로 고융점 섬유의 함량이 50중량% 미만이고 저융점 섬유의 함량이 50중량%를 초과하는 경우에는 미세기공층이 적게 형성되어 그 결과 단열 및 흡음성이 불량하게 될 수 있다.고융점 섬유와 저융점 섬유는 그 섬도가 서로 같거나 또는 다른 것을 사용할 수도 있고, 여러 가지 섬도의 것을 혼합하여 사용할 수도 있다. 바람직한 섬도 범위는 2∼30 데니어가 적당하다.The mixing ratio of the low melting point fiber and the high melting point fiber is 50 wt% or more (preferably 50 to 90 wt%) of the high melting point component and 50 wt% or less (preferably 10 to 50 wt%) of the low melting point component. When the content of the high melting fiber exceeds 90% and the content of the low melting fiber is less than 10%, fusion defect may occur. In contrast, the content of the high melting fiber is less than 50% by weight and the content of the low melting fiber is 50% by weight. If it exceeds%, the microporous layer may be less formed, resulting in poor insulation and sound absorption. The high melting point fibers and the low melting point fibers may have the same or different fineness, and may have different fineness. You may use it, mixing it. Preferable fineness range is 2-30 denier.

고융점 섬유의 섬유형태 및 물성을 유지시키기 위해서 본 발명에서는 저온융착방식이 적용된다. 특별히 제한하기 위한 것은 아니지만, 이러한 방식의 일예로서 고융점 폴리에스테르 섬유의 융점 이하의 온도를 갖는 열풍으로 예열하고 냉각압축롤러로 냉각압축하는 예열-냉각압축공정을 다단계로 수행한 후, 성형냉각하는 방식을 들 수 있다. 상기한 방식의 경우, 열풍온도는 120∼200℃에서 조절하고, 냉각압축 및 성형냉각시의 온도는 5℃ 이하에서 조절하는 것이 바람직하다.In order to maintain the fiber form and physical properties of the high melting point fibers, the low temperature fusion method is applied in the present invention. Although not particularly limited, as an example of such a method, after preheating-cooling compression step of preheating with hot air having a temperature below the melting point of the high-melting point polyester fiber and cooling with a cold compression roller in a multi-step, The way is. In the case of the above-described method, the hot air temperature is adjusted at 120 to 200 ° C, and the temperature at the time of cooling compression and molding cooling is preferably controlled at 5 ° C or lower.

본 발명의 폴리에스테르 섬유판재의 제조를 위한 장치의 일예가 도 1에 예시된다. 이 장치에서 본 발명의 섬유판재를 제조하는 방법에 대해서 설명하면, 우선 저융점 폴리에스테르 섬유와 고융점 폴리에스테르 섬유로 이루어진 웹상태의 섬유적층물이 공기흡입기능이 있는 컨베이어벨트(10) 상에서 이송되면서 제1열풍공급기(21)로부터의 열풍에 의해 예열되어, 제1냉각압축롤러(31)로 공급된다. 여기서 1차 냉각압축된 섬유적층물은 가이드롤러(40)에 의해 제2냉각압축롤러(32)로 안내이송되면서 제2열풍공급기(22)로부터의 열풍에 의해 가열된다. 동일한 방식으로 섬유적층물은 제2냉각압축롤러(32), 제3열풍공급기(23) 및 제3냉각압축롤러(33)을 통과한 다음, 컨베이어식 성형냉각기(50)에서 소망하는 두께로 성형 냉각된다. 도시되는 장치에서는 3단의 예열-냉각압축이 수행되도록 설계되나, 원할 경우 2단이나 또는 4단 이상의 예열-냉각압축이 수행되도록 설계된 장치를 사용하여도 된다.One example of an apparatus for producing the polyester fiberboard of the present invention is illustrated in FIG. 1. Referring to the method of manufacturing the fibrous plate material of the present invention in this apparatus, first, the web-like fiber laminate made of low-melting polyester fiber and high-melting point polyester fiber is transported on the conveyor belt 10 having air suction function. While being preheated by the hot air from the first hot air supplier 21, it is supplied to the first cooling compression roller 31. Here, the primary cold compressed fiber laminate is heated by hot air from the second hot air supplier 22 while being guided to the second cooling compression roller 32 by the guide roller 40. In the same manner, the fibrous laminate is passed through the second cooling compressor roller 32, the third hot air feeder 23, and the third cooling compression roller 33, and then formed into the desired thickness in the conveyor type cooling machine 50. Is cooled. In the device shown, three stages of pre-cooling compression are designed to be carried out, but if desired two or more stages of four or more stages of pre-cooling compression can be used.

상기한 바와 같은 본 발명의 특징 및 기타의 장점은 후술되는 실시예로부터 보다 명백하게 될 것이다.Features and other advantages of the present invention as described above will become more apparent from the following examples.

[실시예]EXAMPLE

4 데니어, 융점 110℃의 저융점 폴리에스테르 섬유 30중량%와 6∼15데니어, 융점 264℃의 고융점 폴리에스테르 섬유로 이루어진 웹을 도 1의 장치에서 2.4㎝ 두께의 판재로 가공하였다. 이때, 열풍온도는 120∼200℃에서 조절하였고, 냉각압축롤러와 성형냉각기의 온도는 5℃ 이하로 조절하였다.A web consisting of 30% by weight of low-density polyester fibers having 4 deniers and a melting point of 110 DEG C and high-melting polyester fibers having 6 to 15 deniers and a melting point of 264 DEG C was processed into a sheet having a thickness of 2.4 cm in the apparatus of FIG. At this time, the hot air temperature was controlled at 120 ~ 200 ℃, the temperature of the cooling compression roller and the molding cooler was adjusted to 5 ℃ or less.

제조된 폴리에스테르 섬유판재를 KS F 3200-'97 방법으로 시험한 결과, 밀도 0.3g/㎤, 휨강도 2.6N/㎟, 함수율 0.4%, 흡수율 49%로 나타났다. 또한 이 판재의 섬유상태를 관찰한 바 고융점 폴리에스테르 섬유가 원상태를 그대로 유지하는 것을 확인할 수 있었다.As a result of testing the prepared polyester fiber board material by the KS F 3200-'97 method, it was found that the density 0.3g / ㎠, bending strength 2.6N / ㎜, moisture content 0.4%, water absorption 49%. In addition, when the fiber state of the sheet was observed, it was confirmed that the high-melting point polyester fiber remained intact.

이상 설명한 바와 같이 본 발명의 폴리에스테르 섬유 판재는 섬유의 형태를 그대로 유지함으로 섬유사이에 미세공기층을 포함하여 단열 및 흡음효과가 우수하고 기계적 물성 또한 우수하고 재활용이 가능하여 건축 및 산업용 자재로 매우 유용하다.As described above, the polyester fiber sheet of the present invention maintains the shape of the fiber as it is, and thus has excellent thermal insulation and sound absorption effect including fine air layers between the fibers, excellent mechanical properties, and recyclability, which is very useful for construction and industrial materials. Do.

Claims (4)

고융점 폴리에스테르 섬유 50∼90중량%와 상기 고융점 폴리에스테르 보다 융점이 적어도 50℃ 낮은 저융점 폴리에스테르 섬유 10∼50중량%가 혼합되어 저온융착된 섬유판재이며, 밀도가 0.15∼0.45g/㎤이고, 휨강도가 1.0∼4.0N/㎟인 것을 특징으로 하는 폴리에스테르 섬유 판재.50 to 90% by weight of the high-melting polyester fiber and 10 to 50% by weight of the low-melting polyester fiber having a melting point of at least 50 ° C. lower than that of the high-melting polyester are mixed at low temperature, and the density is 0.15 to 0.45 g / It is cm <3> and the bending strength is 1.0-4.0 N / mm <2>, The polyester fiber board material characterized by the above-mentioned. 삭제delete 고융점 폴리에스테르 섬유 50∼90중량%와 상기 고융점 폴리에스테르 섬유 보다 융점이 적어도 50℃ 낮은 저융점 폴리에스테르 섬유 10∼50중량%로 혼합된 웹을 상기 고융점 폴리에스테르 섬유의 융점 보다 낮은 온도의 열풍으로 예열하고 냉각압축롤러로 냉각압축하는 예열-냉각압축공정을 다단계로 수행한 후, 성형냉각하는 공정을 포함하는 것을 특징으로 하는 폴리에스테르 섬유 판재의 제조방법.A temperature of 50 to 90% by weight of the high melting point polyester fiber and 10 to 50% by weight of the low melting point polyester fiber having a melting point of at least 50 ° C. lower than the high melting point polyester fiber is lower than the melting point of the high melting point polyester fiber. Method of producing a polyester fiber plate, characterized in that it comprises a step of pre-cooling and pre-cooling compression step of pre-heating by hot air of the cold compression roller in a multi-stage, followed by molding cooling. 제 3 항에 있어서, 열풍온도가 120∼200℃이고, 냉각압축 및 성형냉각시의 온도가 5℃ 이하인 것을 특징으로 하는 폴리에스테르 섬유 판재의 제조방법.The method for producing a polyester fiber sheet according to claim 3, wherein the hot air temperature is 120 to 200 ° C, and the temperature at the time of cooling compression and molding cooling is 5 ° C or less.
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