KR100346517B1 - Rubber composition using a cure activator for belt cushion - Google Patents
Rubber composition using a cure activator for belt cushion Download PDFInfo
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- KR100346517B1 KR100346517B1 KR1019990034538A KR19990034538A KR100346517B1 KR 100346517 B1 KR100346517 B1 KR 100346517B1 KR 1019990034538 A KR1019990034538 A KR 1019990034538A KR 19990034538 A KR19990034538 A KR 19990034538A KR 100346517 B1 KR100346517 B1 KR 100346517B1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/098—Metal salts of carboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/06—Sulfur
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0025—Crosslinking or vulcanising agents; including accelerators
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/36—Sulfur-, selenium-, or tellurium-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L7/00—Compositions of natural rubber
Abstract
본 발명은 가류활성제를 사용하는 배합 고무조성물에 관한 것으로서, 좀더 상세하게는 스틸 래디알 타이어에서 벨트 끝단의 응력을 분산시키기 위하여 벨트 사이에 들어가는 벨트 쿠션 배합 고무의 모듈러스 및 인열 특성을 향상시켜 세퍼레이션 발생을 억제하고 정련, 압연, 압출공정성을 향상시키는 스틸 래디알 타이어의 벨트 쿠션용 고무조성물에 관한 것이다.The present invention relates to a compounded rubber composition using a vulcanizing agent, and more particularly, to improve the modulus and tear characteristics of the belt cushion compounded rubber that enters between the belts in order to disperse the stress at the end of the belt in a steel radial tire. The present invention relates to a rubber composition for a belt cushion of a steel radial tire that suppresses generation and improves refining, rolling and extrusion processability.
Description
본 발명은 가류활성제를 사용하는 배합 고무조성물에 관한 것으로서, 좀더 상세하게는 스틸 래디알 타이어에서 벨트 끝단의 응력을 분산시키기 위하여 벨트 사이에 들어가는 벨트 쿠션(belt cushion) 배합 고무의 모듈러스(modulus) 및 인열 특성을 향상시키고 정련, 압연, 압출공정성을 향상시키는 벨트 쿠션용 고무조성물에 관한 것이다.The present invention relates to a compounded rubber composition using a vulcanizing agent, and more particularly, modulus of the belt cushion compounded rubber that is interposed between the belts in order to disperse the stress of the belt end in the steel radial tire and The present invention relates to a rubber composition for belt cushioning that improves tearing properties and improves refining, rolling and extrusion processability.
일반적으로 벨트 쿠션에 사용하는 배합고무는 벨트에 사용하는 배합고무의 조성과 동일하며, 벨트 끝단에 둠으로써 벨트와 벨트 간 두께를 증가시켜 주행시 벨트 끝단에 집중되는 응력을 분산시켜 타이어의 내구력을 향상시키는 역할을 한다. 또한 벨트를 재단하여 노출되는 끝단을 벨트 쿠션이 둘러싸 스틸코드와 접착을 유지하는 역할을 하기도 한다.In general, the compound rubber used for the belt cushion is the same as that of the compound rubber used for the belt.As it is placed on the end of the belt, the thickness between the belt and the belt is increased to distribute the stress concentrated on the end of the belt while driving to improve the durability of the tire. It plays a role. In addition, the belt cushion is wrapped around the exposed end of the belt and serves to maintain adhesion with the steel cord.
그러나 고속 또는 고하중 조건에서 주행하는 타이어는 벨트 끝단에서 받게되는 응력이 높아지게 되고 벨트 끝단에서 세퍼레이션(separation)이 발생하게 되고 타이어의 내구력이 하락하는 원인이 되었다.However, tires running under high speed or high load conditions have high stresses at the belt ends, separation occurs at the belt ends, and the durability of the tires is reduced.
이를 막기 위한 수단으로 벨트층 위에 캡플라이(capply)를 두어 벨트 끝단에서 벨트의 움직임을 억제하여 응력을 줄이고 있으나, 타이어 중량과 제조단가가 증가할 뿐만 아니라 캡플라이를 압연, 재단, 성형하기 위한 공정이 추가됨에 따라 생산성이 하락되는 문제점이 있다.As a means to prevent this, a cap ply is placed on the belt layer to suppress the movement of the belt at the end of the belt, thereby reducing stress, but the process of rolling, cutting, and forming the cap ply as well as increasing tire weight and manufacturing cost. As this is added, there is a problem in that productivity decreases.
고무의 모듈러스를 높히기 위하여는 카본블랙과 유황의 첨가량을 높히는 것은 일반적인 종래의 기술이었으나 고무의 신율(elongation at break)이 하락하고 배합 또는 압출 공정에서 발열이 심해져 스코치(scorch) 및 블루밍(blooming) 불량을 일으켰다. 따라서 카본블랙과 유황은 이러한 불량을 일으키지 않는 범위에서 그첨가량이 제한되었다.In order to increase the modulus of rubber, increasing the addition amount of carbon black and sulfur has been a common conventional technique, but the elongation at break of rubber decreases and the heat generation in the compounding or extrusion process is severe, resulting in scorch and blooming. Caused bad. Therefore, carbon black and sulfur were limited in their addition amount within the range of not causing such defects.
본 발명의 목적은 상기와 같은 문제점을 개선하기 위한 것으로서, 고무의 모듈러스 향상을 위해 카본블랙과 유황의 첨가량을 높히면서도 인장강도, 인열강도, 신율 등의 물성의 하락을 방지하므로써 벨트 쿠션고무의 모듈러스 및 인열특성을 향상시켜 세퍼레이션 발생을 억제하고 벨트 끝단에서의 응력을 분산시킬 수 있는 벨트 쿠션용 고무조성물을 제공하는 것이다.An object of the present invention is to improve the above problems, while increasing the amount of carbon black and sulfur to improve the modulus of the rubber, while preventing the drop of physical properties such as tensile strength, tear strength, elongation, etc. of the belt cushion rubber It is to provide a rubber composition for the belt cushion that can improve the modulus and tear characteristics to suppress the occurrence of the separation and to distribute the stress at the belt end.
본 발명의 고무조성물은 통상의 벨트쿠션용 고무조성물에 가류활성제로서 지방족 및 방향족 카르복실산의 아연염 혼합물(Aktivator-73: Schill & Seilacher GMBH & Co. 제조, 밀도: 1,200kg/m3, 아연함량: 18%, 낙하점: 113℃)과 알킬레이티드 나프타닉 레진 또는 알킬레이티드 아로마틱 레진(Promix 4tear: Flow Polymer Inc. 제조)을 배합하는 것을 특징으로 한다.The rubber composition of the present invention is a zinc salt mixture of aliphatic and aromatic carboxylic acids as a vulcanizing agent in a rubber composition for belt cushion (manufactured by Aktivator-73: Schill & Seilacher GMBH & Co., density: 1,200 kg / m 3 , zinc Content: 18%, drop point: 113 ° C.) and an alkylated naphthenic resin or an alkylated aromatic resin (Promix 4tear: manufactured by Flow Polymer Inc.).
본 발명에서 지방족 및 방향족 카르복실산의 아연염 혼합물과 알킬레이티드 나프타닉 레진 또는 알킬레이티드 아로마틱 레진은 원료고무 100phr에 대하여 각각 1∼5phr 범위로 첨가하는 것이 바람직하며, 보다 바람직하게는 지방족 및 방향족 카르복실산의 아연염 혼합물을 2∼4phr, 알킬레이티드 나프타닉 레진 또는 알킬레이티드 아로마틱 레진을 1∼3phr 범위로 첨가하는 것이 좋다. 첨가량이 1phr 미만인 경우에는 발명의 효과가 나타나지 않으며, 첨가량이 5phr를 초과하는 경우에는 투입량에 대한 발명의 효과가 줄어들거나 오히려 감소하고 비용도 상승하게 되어 바람직하지 않다.In the present invention, the zinc salt mixture of aliphatic and aromatic carboxylic acids and alkylated naphthenic resins or alkylated aromatic resins are preferably added in the range of 1 to 5 phr with respect to 100 phr of raw rubber, and more preferably aliphatic and Preferably, the zinc salt mixture of aromatic carboxylic acids is added in an amount of 2 to 4 phr, an alkylated naphthenic resin or an alkylated aromatic resin in the range of 1 to 3 phr. If the addition amount is less than 1 phr does not appear the effect of the invention, if the addition amount is more than 5 phr is not preferable because the effect of the invention on the input amount is reduced or rather reduced and the cost is also increased.
본 발명에 의하면 카본블랙을 50∼70phr, 유황을 3∼9phr 범위까지 종래보다 많은 양으로 첨가하면서도 가류활성제로서 지방족 및 방향족 카르복실산의 아연염 혼합물(Aktivator-73)과 알킬레이티드 나프타닉 레진 또는 알킬레이티드 아로마틱 레진(Promix 4tear)을 1∼5phr 범위로 각각 추가로 첨가하므로써 스코치 및 블루밍을 억제되고 배합고무의 점도가 급격히 낮아지며 스코치 안정성이 현저히 증가할 뿐 아니라 또한 인열강도(tear resistance) 및 동적특성(dynamic property)도 동시에 향상된 벨트 쿠션용 고무조성물을 제공할 수 있다.According to the present invention, a carbon salt mixture of aliphatic and aromatic carboxylic acids (Aktivator-73) and alkylated naphthic resins are added as a vulcanizing agent, while adding carbon black in amounts of 50 to 70 phr and sulfur in a range of 3 to 9 phr. Alternatively, the addition of an alkylated aromatic resin (Promix 4tear) in the range of 1 to 5 phr, respectively, suppresses scorch and blooming, sharply lowers the viscosity of the compounded rubber, significantly increases the scorch stability and also provides tear resistance. And at the same time the dynamic properties (dynamic property) can provide an improved rubber composition for the belt cushion.
본 발명의 고무조성물에서 가류활성제 이외의 성분들은 통상적인 벨트 쿠션용 고무조성물에 사용되는 성분들을 통상적인 범위로 배합할 수 있다.Components other than the vulcanizing agent in the rubber composition of the present invention may be blended in a conventional range of components used in the rubber composition for a conventional belt cushion.
본 발명에 따른 고무조성물의 바람직한 일예는 천연고무 100phr, 카본블랙 50∼70phr, 아연화(ZnO) 5∼10phr, 산화방지제 1∼2phr, 리소시놀 포름알데히드 레진(resourcinol formaldehyde resin: RF 레진) 1∼2phr, 코발트염 1∼4phr, 아로마틱 오일(A#2 oil) 2∼5phr, 유황 3∼9phr, 가황촉진제 0.5∼1.5phr, 접착증진제 2∼5phr, 지방족 및 방향족 카르복실산의 아연염 혼합물(Aktivator-73) 1∼5phr, 알킬레이티드 나프타닉 레진 또는 알킬레이티드 아로마틱 레진(Promix 4tear) 1∼5phr로 이루어진다.Preferred examples of the rubber composition according to the present invention are 100 phr of natural rubber, 50 to 70 phr of carbon black, 5 to 10 phr of zinc (ZnO), 1 to 2 phr of antioxidant, 1 to 2 lysosinol formaldehyde resin (RF resin) 2 phr, cobalt salt 1 to 4 phr, aromatic oil (A # 2 oil) 2 to 5 phr, sulfur 3 to 9 phr, vulcanization accelerator 0.5 to 1.5 phr, adhesion promoter 2 to 5 phr, zinc salt mixture of aliphatic and aromatic carboxylic acid (Aktivator (73) 1 to 5 phr, alkylated naphthenic resin or 1 to 5 phr alkylated aromatic resin (Promix 4tear).
본 발명은 하기 실시예와 비교예에 의하여 보다 구체적으로 이해될 수 있고, 하기의 실시예는 본 발명을 예시하기 위한 것에 지나지 않으며 본 발명의 보호범위를 제한하고자 하는 것은 아니다.The present invention can be understood in more detail by the following examples and comparative examples, the following examples are only for illustrating the present invention and are not intended to limit the protection scope of the present invention.
실시예 및 비교예Examples and Comparative Examples
표 1에서 나타낸 조성에 따라 고무조성물을 제조하고, 물성을 측정하여 그 결과를 표 1에 나타내었다.A rubber composition was prepared according to the composition shown in Table 1, the physical properties were measured, and the results are shown in Table 1.
표 1Table 1
주1) 액티베이터 73 : 지방족 및 방향족 카복실산의 아연염들의 혼합물(Schill & Seilacher GMBH & Co. 제조)Note 1) Activator 73: mixture of zinc salts of aliphatic and aromatic carboxylic acids (manufactured by Schill & Seilacher GMBH & Co.)
주2) 프라믹스 4티어 : 알킬레이티드 나프타닉 레진 또는 알킬레이티드 아로마틱 레진(Flow Polymer Inc. 제조)Note 2) Framix 4 Tier: Alkylated Naphthenic Resin or Alkylated Aromatic Resin (manufactured by Flow Polymer Inc.)
비교예 1에서 보이듯이 고무조성물의 모듈러스를 높히기 위하여 카본블랙과 유황의 첨가량을 증가시킨 경우, 인장강도, 인열강도와 신율, 스코치 안정성 등이 종래예에 비해 하락되었다.As shown in Comparative Example 1, when the addition amount of carbon black and sulfur was increased to increase the modulus of the rubber composition, tensile strength, tear strength and elongation, scorch stability, and the like decreased compared to the conventional example.
그러나 본 발명의 실시예 1, 2에서는 지방족 및 방향족 카복실산의 아연염들의 혼합물(액티베이터 73)과 알킬레이티드 나프타닉 레진 또는 알킬레이티드 아로마틱 레진(Promix 4tear)을 배합하므로써 고무조성물의 모듈러스 향상, 인장강도, 인열강도, 스코치 안정성 및 내피로성이 모두 향상되는 결과를 얻을 수 있었다.However, in Examples 1 and 2 of the present invention, the modulus improvement and tensile strength of the rubber composition by blending a mixture of zinc salts of aliphatic and aromatic carboxylic acid (activator 73) with alkylated naphthenic resin or alkylated aromatic resin (Promix 4tear) Strength, tear strength, scorch stability and fatigue resistance were all improved.
이상에서 볼 수 있는 바와 같이, 본 발명에 의하여 제조된 고무조성물은 특정의 가류활성제 2종을 병용하여 스틸 래디알 타이어의 벨트 쿠션용 고무조성물로 사용하므로써 벨트 끝단에서 세퍼레이션 발생을 억제하여 타이어 내구성을 향상시키는 동시에 고무조성물의 제반 물성 및 생산성을 향상시키는 효과가 있다.As can be seen from the above, the rubber composition produced according to the present invention is used as a rubber composition for the belt cushion of steel radial tires by using two kinds of specific vulcanizing activator to suppress the occurrence of separation at the end of the belt, thereby improving tire durability. At the same time, there is an effect of improving the overall physical properties and productivity of the rubber composition.
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KR940003993A (en) * | 1992-08-12 | 1994-03-14 | 윤양중 | Rubber composition for tire tread with new activator |
JPH07330960A (en) * | 1994-06-07 | 1995-12-19 | Ube Ind Ltd | Belt cushion rubber composition |
KR970010849A (en) * | 1995-08-31 | 1997-03-27 | 홍건희 | Rubber composition for under tread of tires for trucks and buses |
JPH11208208A (en) * | 1998-01-20 | 1999-08-03 | Yokohama Rubber Co Ltd:The | Pneumatic tire |
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1999
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US4877845A (en) * | 1987-12-07 | 1989-10-31 | The Goodyear Tire & Rubber Company | Cure activators for nonhalogenated rubbers |
JPH02267004A (en) * | 1989-04-07 | 1990-10-31 | Yokohama Rubber Co Ltd:The | Pneumatic radial tire and steel cord reinforced belt |
US5126501A (en) * | 1991-01-23 | 1992-06-30 | General Tire, Inc. | Elastomeric compositions and tire belt structure |
KR940003993A (en) * | 1992-08-12 | 1994-03-14 | 윤양중 | Rubber composition for tire tread with new activator |
JPH07330960A (en) * | 1994-06-07 | 1995-12-19 | Ube Ind Ltd | Belt cushion rubber composition |
KR970010849A (en) * | 1995-08-31 | 1997-03-27 | 홍건희 | Rubber composition for under tread of tires for trucks and buses |
JPH11208208A (en) * | 1998-01-20 | 1999-08-03 | Yokohama Rubber Co Ltd:The | Pneumatic tire |
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KR20010018545A (en) | 2001-03-05 |
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