KR100343719B1 - Refrigerator door equipped with vacuum insulating material panel - Google Patents
Refrigerator door equipped with vacuum insulating material panel Download PDFInfo
- Publication number
- KR100343719B1 KR100343719B1 KR1020000001708A KR20000001708A KR100343719B1 KR 100343719 B1 KR100343719 B1 KR 100343719B1 KR 1020000001708 A KR1020000001708 A KR 1020000001708A KR 20000001708 A KR20000001708 A KR 20000001708A KR 100343719 B1 KR100343719 B1 KR 100343719B1
- Authority
- KR
- South Korea
- Prior art keywords
- door
- refrigerator door
- foam
- vacuum insulation
- refrigerator
- Prior art date
Links
- 239000011810 insulating material Substances 0.000 title 1
- 239000012212 insulator Substances 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 6
- 229920003023 plastic Polymers 0.000 claims description 5
- 239000004033 plastic Substances 0.000 claims description 5
- 238000009413 insulation Methods 0.000 abstract description 19
- 239000006260 foam Substances 0.000 abstract description 10
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000002347 injection Methods 0.000 abstract description 5
- 239000007924 injection Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 abstract 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000011496 polyurethane foam Substances 0.000 description 4
- 238000005187 foaming Methods 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 239000011550 stock solution Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000004604 Blowing Agent Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000007666 vacuum forming Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/02—Doors; Covers
- F25D23/028—Details
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
- E04B1/803—Heat insulating elements slab-shaped with vacuum spaces included in the slab
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2201/00—Insulation
- F25D2201/10—Insulation with respect to heat
- F25D2201/14—Insulation with respect to heat using subatmospheric pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2323/00—General constructional features not provided for in other groups of this subclass
- F25D2323/02—Details of doors or covers not otherwise covered
Abstract
본 발명은 진공 단열재 패널을 구비한 냉장고 도어에 관한 것이다. 냉장고 도어에 단열재로 진공 단열재 패널을 사용할 경우, 우레탄 폼에 비해 단열 효과가 뛰어나므로 에너지 소비를 감소시킬 수 있으며, 우레탄 폼 주입 공정이 삭제되므로 우레탄 주입을 위한 발포 치구 및 발포 주입기가 필요 없으며,우레탄 폼 경화에 필요한 일정한 시간이 절약되므로 냉장고 도어 제작 시간이 단축되어 생산성이 향상한다.The present invention relates to a refrigerator door having a vacuum insulation panel. When the vacuum insulation panel is used as a heat insulator in the refrigerator door, the heat insulation effect is superior to that of the urethane foam, thereby reducing energy consumption, eliminating the urethane foam injection process, and thus eliminating the need for a foam jig and a foam injector for urethane injection. The constant time needed to cure the foam is saved, which shortens the production time for refrigerator doors and increases productivity.
Description
본 발명은 진공 단열재 패널을 구비한 냉장고 도어에 관한 것이다. 구체적으로는, 도어 강판 내부에 폴리우레탄 폼을 충진하여 도어를 제작하는 종래의 방법을 벗어나, 도어 강판 내부에 별도로 제작된 진공 단열재 패널을 설치하여 제작된 냉장고 도어에 관한 것이다.The present invention relates to a refrigerator door having a vacuum insulation panel. Specifically, the present invention relates to a refrigerator door manufactured by installing a vacuum insulation panel manufactured separately from the conventional method of manufacturing a door by filling a polyurethane foam inside the door steel sheet.
도 1에 도시한 바와 같이, 종래의 냉장고 도어는 i) 프레스로 전단 및 성형된 철판 재질인 외부도어(out door)(1), ii) ABS 세트의 진공 성형에 의해 제작되며 상기 외부도어에 결합되어 공간을 형성하는 도어 라이너(door liner)(2) 및 iii) 상기 외부도어(1)와 도어 라이너(2) 사이에 형성된 공간에 주입되어 발포성형되는 우레판 폼(3)으로 구성되며, 상기 외부도어(1)의 양측면에 핸들부가 일체로 형성된 플라스틱 재질의 캡데코(미도시)가 결합된다.As shown in FIG. 1, the conventional refrigerator door is manufactured by i) vacuum forming of an outer door (1), ii) ABS set, which is sheared and molded by a press, and coupled to the outer door. Door liner (2) and iii to form a space consisting of a urethane foam (3) is injected into the space formed between the outer door 1 and the door liner (2) and foamed, Capdeco (not shown) of the plastic material is formed integrally formed on both sides of the outer door (1).
종래의 도어 제작 방법은 먼저 제작된 외부도어(1)에 상기의 켑데코를 결합하고, 외부도어(1)와 캡데코에 의해 둘러싸인 공간에 폴리 우레탄 원액을 주입하고 도어라이너(2)를 덮고 주입된 폴리우레탄 원액이 발포시켜 그 내부에 충진 및 고형화시키는 것으로 구성된다.In the conventional door manufacturing method, the above-mentioned 켑 Deco is combined with the manufactured outer door (1), the polyurethane stock solution is injected into the space surrounded by the outer door (1) and the cap deco, and the door liner (2) is covered and injected. Polyurethane stock solution is foamed to fill and solidify therein.
상기 방법으로 냉장고 도어를 제작할 경우 외부도어(1)와 도어라이너가 폴리우레탄 폼에 의해 접촉 밀착되므로 강도 및 비틀림 강도는 향상되나 아래의 문제점이 발생된다.When the refrigerator door is manufactured by the above method, since the outer door 1 and the door liner are closely contacted by polyurethane foam, the strength and torsional strength are improved, but the following problems occur.
1. 외부도어와 도어라이너, 외부도어와 캡데코 결합부위가 조립과정에서 불완전한 경우, 이 부분으로 폴리 우레탄 원액이 누설되어 도어가 불량으로 폐기되는 사례가 종종 발생한다. 그리고 상기의 결합부위를 밀폐시키기 위해 별도의 밀폐용 부재인 테이프 등이 필요하며, 작업성이 떨어진다.1. When the outer door and the door liner, the outer door and the cap deco joint are incomplete during assembly, the polyurethane liquid is leaked to this part, and the door is often discarded due to badness. And in order to seal the above coupling part, a separate sealing member, such as a tape is required, and workability is inferior.
2. 상기 우레탄 폼 주입을 위한 주입장치(발포기) 및 발포시 일정 형성 유지를 위한 고정 지그(JIG)가 필요로 하여 상당한 시설 투자비 부담이 발생한다.2. The injection device (foaming machine) for the urethane foam injection and a fixed jig (JIG) for maintaining a constant formation during foaming requires a significant facility investment cost burden.
3. 우레탄 폼 주입 후 도어라이너와 외부도어 사이의 공간에 폴리우레탄 폼을 완전히 충진시키기 위해서는 예열 및 충진량 설정 등 상당히 까다로운 작업 조건이 필요하여 작업 조건을 만족시키지 못한 경우 그 내부에 폴리우레탄 폼이 미 충진된 부분이 발생하여 냉장고의 단열 성능이 극히 악화되는 현상이 종종 발생한다.3. In order to completely fill the polyurethane foam in the space between the doorliner and the outer door after urethane foam injection, it requires quite difficult working conditions such as preheating and filling amount setting. Occasionally filled parts occur and the insulation performance of the refrigerator is extremely deteriorated.
따라서 본 발명은 목적은 상기의 문제점을 해결하고, 단열 성능이 한층 더 향상된 냉장고 도어를 제공하는 것이다.Accordingly, an object of the present invention is to provide a refrigerator door that solves the above problems and further improves thermal insulation performance.
본 발명의 또 다른 목적은 도어 제작 방법을 간단히 하여 설비 투자의 부담을 제거하고, 제작자가 손쉽게 냉장고 도어를 제작할 수 있도록 하는 것이다.Another object of the present invention is to simplify the door manufacturing method to eliminate the burden of facility investment, and to allow the manufacturer to easily manufacture a refrigerator door.
도 1은 종래의 냉장고 도어 구성도1 is a conventional refrigerator door configuration diagram
도 2는 본 발명의 냉장고 도어 구성도* 도면의 주요 부분에 대한 부호의 설명 *11 : 외부도어 12 : 진공단열재 패널12a : 진공단열재 12b : 비닐봉투13 : EP물Figure 2 is a refrigerator door configuration diagram of the present invention * Description of the symbols for the main parts of the drawings * 11: the outer door 12: vacuum insulation panel 12a: vacuum insulation material 12b: plastic bag 13: EP water
상술한 본 발명의 목적을 달성하기 위하여, 냉장고 도어에 있어서, 진공 단열재를 비닐 봉투에 충전하고 밀봉한 진공 단열재 패널이, 그 가장자리를 스치로폴로 되는 EP물을 결합한 상태로 외부도어와 캡데코에 의해 형성된 공간에 구비된 것을 특징으로 하는 냉장고 도어가 제공된다.본 발명의 냉장고 도어는 단열재로 우레탄 폼 대신에 진공 단열재 패널을 부착한 것을 특징으로 한다. 보다 구체적으로는 도 2에 도시한 바와 같이 외부도어(11), 진공 단열재 패널(12), EP물(13) 및 켑데코(미도시)를 포함하여 구성된다. 진공 단열재 패널(12)은 폴리올과 발포제, 실리콘 계면 활성제, 촉매 및 기타의 첨가제로 구성된 원액(R액)과 이소시아네이트(P액)을 혼합 반응시켜 오픈셀 구조의 진공 단열재(12a)를 제조하고, 알루미늄 박을 도포한 비닐에 투입시키고 진공화시켜 비닐 봉투(12b)를 밀봉하여 제작된다.In order to achieve the above object of the present invention, in the refrigerator door, the vacuum insulator panel in which the vacuum insulator is filled in a plastic bag and sealed is sealed by an outer door and a cap deco in a state in which the edges of the vacuum insulation panels are combined with EP materials. There is provided a refrigerator door, which is provided in the formed space. The refrigerator door of the present invention is characterized in that a vacuum insulation panel is attached to the insulation material instead of urethane foam. More specifically, as shown in FIG. 2, the outer door 11, the vacuum insulation panel 12, the EP material 13, and the VDECO (not shown) are configured. The vacuum insulator panel 12 prepares an open cell structure vacuum insulator 12a by mixing and reacting a stock solution (R liquid) and an isocyanate (P liquid) composed of a polyol, a blowing agent, a silicone surfactant, a catalyst, and other additives. It is put into a vinyl coated with aluminum foil and vacuumized to produce a plastic bag 12b sealed.
EP물(13)은 스치로폴로 진공 단열재 패널(12)의 가장자리에 결합하여 외부 도어(11)와 캡데코에 형성된 공간부에 밀착되도록 형상을 갖추고 있다.The EP water 13 has a shape to be coupled to the edge of the styropolo vacuum insulation panel 12 so as to be in close contact with the space formed in the outer door 11 and the cap deco.
도어라이너와 캡데코는 기존과 동일한 구성을 갖고 있다.The doorliner and capdeco have the same configuration.
본 발명의 진공 단열재 패널은 다른 별도의 단열재를 부착하여 사용할 수 있다.The vacuum insulation panel of the present invention can be used by attaching another separate insulation.
본 발명의 도어 제작 방법은 먼저 진공 단열재 패널(12) 주위에 제작된 EP물(13)을 결합시켜 외부 도어(11)의 내측에 설치하고, 외부도어(11)와 캡데코를 결합하여 형성된 공간에 진공 단열재 패널(12)와 EP물(13)이 완전 밀착하게 하고, 도어라이너(2)(도 1 참조)를 덮어 밀봉하면 도어제작이 완료된다.In the door manufacturing method of the present invention, a space formed by combining the EP material 13 produced around the vacuum insulation panel 12 and installed inside the outer door 11, and combining the outer door 11 and the cap deco. When the vacuum insulator panel 12 and the EP material 13 are brought into close contact with each other, and the door liner 2 (see FIG. 1) is covered and sealed, the door production is completed.
본 발명의 효과로는 외부도어에 진공 단열재 패널을 설치하여 단열을 유지하므로 종래 구조와 같이 발포액 누설 불량이 완전 제거되며, 발포작업에 따른 설비가 불필요하며, 까다로운 작업 조건등이 제거되어 생산성이 향상된다. 또한 기존의 폴리우레탄 폼 대신에 진공 단열재 패널을 사용함으로서 단열성능이 기존보다 향상된다.The effect of the present invention is to maintain the insulation by installing a vacuum insulation panel on the outer door, so that the poor leakage of the foam liquid as in the conventional structure is completely eliminated, the equipment according to the foaming work is unnecessary, the demanding working conditions, etc. are removed, productivity is improved. Is improved. In addition, by using a vacuum insulation panel instead of the existing polyurethane foam, the thermal insulation performance is improved than before.
Claims (3)
Priority Applications (1)
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KR1020000001708A KR100343719B1 (en) | 2000-01-14 | 2000-01-14 | Refrigerator door equipped with vacuum insulating material panel |
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KR1020000001708A KR100343719B1 (en) | 2000-01-14 | 2000-01-14 | Refrigerator door equipped with vacuum insulating material panel |
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KR20010073363A KR20010073363A (en) | 2001-08-01 |
KR100343719B1 true KR100343719B1 (en) | 2002-07-20 |
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WO2017023072A1 (en) | 2015-08-03 | 2017-02-09 | Lg Electronics Inc. | Vacuum adiabatic body and refrigerator |
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