KR100335156B1 - Raw fried bean curd and processing method thereof - Google Patents

Raw fried bean curd and processing method thereof Download PDF

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Publication number
KR100335156B1
KR100335156B1 KR1019990020627A KR19990020627A KR100335156B1 KR 100335156 B1 KR100335156 B1 KR 100335156B1 KR 1019990020627 A KR1019990020627 A KR 1019990020627A KR 19990020627 A KR19990020627 A KR 19990020627A KR 100335156 B1 KR100335156 B1 KR 100335156B1
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tofu
soymilk
soybeans
soybean
soy milk
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KR1019990020627A
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Korean (ko)
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KR19990068594A (en
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최경문
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최경문
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/05Mashed or comminuted pulses or legumes; Products made therefrom
    • A23L11/07Soya beans, e.g. oil-extracted soya bean flakes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/05Mashed or comminuted pulses or legumes; Products made therefrom
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/11General methods of cooking foods, e.g. by roasting or frying using oil
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2250/00Food ingredients
    • A23V2250/20Natural extracts
    • A23V2250/21Plant extracts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2300/00Processes
    • A23V2300/14Extraction
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2300/00Processes
    • A23V2300/31Mechanical treatment

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Agronomy & Crop Science (AREA)
  • Botany (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Beans For Foods Or Fodder (AREA)

Abstract

PURPOSE: Provided are fried bean curd and a method for manufacturing the same, thereby making the texture of the fried bean curd firm, giving soft mouth feeling and increasing the productivity of the fried bean curd. CONSTITUTION: Fried bean curd is characteristically manufactured by washing and soaking beans; crushing the soaked beans to obtain soy milk; heating the soy milk and coagulating it by adding a coagulant; forming and compressing the coagulated soy milk; and cutting it into a proper size and frying the cut pieces.

Description

생유부와 그 제조방법 {Raw fried bean curd and processing method thereof}Raw milk and its manufacturing method {Raw fried bean curd and processing method

본 발명은 불린콩을 마쇄기에서 마쇄하고 이를 원심분리식 여과기로 여과하여 비지를 분리하면서 생두유를 얻고, 이 생두유를 가열한 다음, 응고시켜 압착,성형하여두부를 성형한 뒤, 이를 적정크기로 절단하고 이 절단된 두부를 튀김기에서 튀겨 생유부를 제조할 수 있도록 한 생유부와 그 제조방법에 관한 것이다.In the present invention, pulverized soybeans are ground in a crusher and filtered using a centrifugal filter to obtain green soybeans while separating the sesame. The green soybean oil is heated, and then solidified by pressing and molding to form tofu, and then titrating them. The present invention relates to a raw milk portion and a method of manufacturing the same, which are cut into sizes and fried tofu in a fryer to produce a raw milk portion.

일반적으로 콩에는 다량의 단백질이 함유되어 있고, 이 콩에 함유된 단백질을 섭취하기 위하여 여러 가지 조리방법이 개발되고 있으며, 그 대표적으로 상기 콩을 이용하여 두부를 제조하고 있었으며, 이 제조된 두부를 식용유 등에 튀겨 유부를 제조하고 있었다.In general, soy contains a large amount of protein, and various cooking methods have been developed to consume the protein contained in the soybean, and tofu is typically produced using the soybean. It was fried in cooking oil and the like to prepare a tofu.

한편, 상기와 같은 유부를 제조함에 있어서, 종래에는 도 1에서와 같이 콩세척수단(101)에서 마른콩을 냉수로 세척하여 이물질을 제거하고, 콩불림장치(102)에서 상기 마른콩 부피의 3배가 되도록 물을 부어 불리며, 콩불림장치에서 불려진 콩을 콩이송장치(103)를 통하여 마쇄기(104)에 이송시키고 상기 마쇄기에서 적정량의 물을 공급하면서 상기 콩을 즙상태로 마쇄하며, 상기 콩즙(두미)은 95-97℃까지 끓인후 냉수를 첨가하여 80℃까지 온도를 내리고, 이를 드럼식 여과기(105)에서 여과하여 비지를 분리하고 두유를 얻게 되며 이때 두유의 평균농도는 4-5Brix가 된다.On the other hand, in the preparation of the above-mentioned, in the prior art, as shown in Figure 1 in the bean washing means 101 by washing with dry water in cold water to remove foreign substances, soybean soaking apparatus 102 of the volume of the dried beans 3 Pour water so as to be doubled, the soybeans called in the soybean soaking device is transferred to the crusher 104 through the bean transfer device 103 and the beans are ground in a juice state while supplying an appropriate amount of water from the crusher, Soybean juice (soy) is boiled to 95-97 ℃ and then cold water is added to lower the temperature to 80 ℃, it is filtered in a drum-type filter 105 to separate the biji obtain soy milk, the average concentration of soy milk is 4-5Brix do.

상기와 같이 두유가 얻어지면, 이에 응고제를 혼합하여 약 7-8분간 응고시키며 이 응고된 순두부를 잘게 부수어 성형, 압착기(106)에서 성형, 압착시키고 이 성형, 압착후 약 15-20분 경과후에 성형, 압착기에서 완성된 두부를 꺼내어 두부의 제조를 완료하게 된다.When soy milk is obtained as described above, the coagulant is mixed and coagulated for about 7-8 minutes, and the coagulated soft tofu is finely crushed and molded and pressed in a pressing machine 106. After about 15-20 minutes after the forming and pressing, Completed tofu is taken out of the molding and pressing machine to complete the manufacturing of the tofu.

상기와 같이 성형하여 완성된 두부는 이를 이용하여 유부를 제조하기 위하여 적정 크기로 절단하고 이를 튀김기(107)에서 식용유 등을 이용하여 튀기므로서 상기 유부가 제조되도록 하고 있었다.Tofu completed by molding as described above was cut to the appropriate size in order to produce a yubu using this, and fried in the fryer 107 by using cooking oil or the like to make the yubu.

그러나, 상기와 같은 종래의 방법으로 두부제조 공장에서 유부를 만들 경우, 마쇄기, 콩즙끓임장치, 드럼식 여과기 및 압축,성형기 등을 별도로 설치해야 하므로 이에 따른 설치비용이 가대하게 되고, 생산성이 크게 저해되는 등의 문제점이 있었다.However, when making the tofu in the tofu manufacturing factory according to the conventional method as described above, the grinding cost, soybean boiling device, drum filter and compression, molding machine, etc. must be installed separately, the installation cost is increased accordingly, and productivity is greatly inhibited. There was a problem such as being.

본 발명은 상기와 같은 제반 문제점을 감안하여 현재의 두부 단일품만을 제조하는 공장에서도 별도의 추가설비를 구비하지 않고도 유부를 제조할 수 있도록 안출한 것으로, 본 발명은 불린콩을 마쇄기에서 마쇄하고 이를 원심분리식 여과기로 여과하여 비지를 분리하면서 생두유를 얻고, 이 생두유를 가열한 다음, 응고시켜 압착,성형하여 두부를 성형한 뒤, 이를 적정크기로 절단하고 이 절단된 두부를 튀김기에서 튀겨 생유부를 제조할 수 있도록 한 생유부와 그 제조방법을 제공하려는 것인바, 이를 이하에서 실시예에 의거하여 상세히 설명하면 다음과 같다.The present invention has been made in view of the above problems in the factory to produce only the current tofu single product without having to provide a separate additional equipment to produce the soybeans, the present invention crushed soybean soybean in the grinding machine This was filtered with a centrifugal filter to obtain green soybean milk by separating the sebum, and the green soybean milk was heated, and then coagulated, pressed and molded to form tofu, which was then cut to an appropriate size. It is to provide a raw milk portion and a method of manufacturing the same so as to produce a fried milk portion, which will be described in detail below based on the examples.

도 1은 종래의 유부제조공정을 나타내는 공정도1 is a process chart showing a conventional milking process

도 2는 본 발명 실시예의 유부제조공정을 나타내는 공정도2 is a process chart showing a step of manufacturing the oil of the present invention embodiment

<도면의주요부분에대한부호설명><Description of Symbols on Main Parts of Drawing>

1 : 콩세척장치1: bean washing device

2 : 콩불림장치2: bean soaking device

3 : 콩이송장치3: bean feeder

4 : 마쇄기4: grinding machine

5 : 원심분리식 여과기5: centrifugal filter

6 : 두유끓임장치6: soymilk boiling device

7 : 압착, 성형기7: crimping, forming machine

8 : 튀김기8: fryer

실시예Example

도 2에서와 같이 마른콩을 냉수로 세척하여 이물질을 제거하는 콩세척수단(1)과, 이 세척된 마른콩에 이의 부피의 3배가 되도록 물을 부어 불리는 콩불림장치(2)에 의하여 불려진 콩을 콩이송장치(3)를 통하여 마쇄기(4)에 이송시키고 상기 마쇄기(4)에서 적정량의 물을 공급하면서 상기 콩을 즙상태로 마쇄하며, 상기 콩즙(두미)을 원심분리식 여과기(5)에서 여과하여 생비지를 분리하면서 생두유를얻는다.Soybean washing means (1) to wash the dried beans with cold water as shown in Figure 2 to remove foreign substances, and soybeans called by the soybean soaking device (2) to pour water to three times the volume of the washed dry beans It is transferred to the grinder (4) through the bean transfer device (3) and the beans are ground in a juice state while supplying an appropriate amount of water from the grinder (4), the soybean juice (soy) is centrifugal filter ( Filtered in 5) to separate the raw paper to obtain green soybean oil.

상기 얻어진 생두유는 두유끓임장치(6)에서 95-97℃까지 끓인후 냉수를 첨가하여 70℃까지 온도를 내려 평균농도가 4-5Brix로 되는 두유를 얻는다.The obtained soybean milk is boiled to 95-97 ℃ in the soymilk boiling apparatus (6) and cold water is added to lower the temperature to 70 ℃ to obtain a soymilk having an average concentration of 4-5 Brix.

상기 얻어진 두유에 응고제를 혼합하여 약 5분간 응고시키며 이 응고된 순두부를 잘게 부수어 성형, 압착기(7)에서 성형, 압착시키고 이 성형, 압착후 약 15분 경과후에 성형, 압착기에서 완성된 두부를 꺼내어 두부의 제조를 완료하며 상기 완성된 두부를 적정 크기로 절단하고 이를 튀김기(8)에서 식용유 등을 이용하여 튀기므로서 상기 생유부가 제조되도록 한 것이다.The coagulant is mixed with the coagulant and coagulated for about 5 minutes. The coagulated soft tofu is crushed into pieces and molded and compacted in a compressing machine (7). Finishing the production of tofu and cutting the finished tofu to the appropriate size and fried it using cooking oil or the like in the fryer (8) so that the raw milk portion is to be manufactured.

이상과 같은 본 발명은 상기 실시예에서와 같이, 콩을 마쇄하여 콩즙을 얻고 이를 원심분리식 여과기에서 여과하여 생두유를 얻으며, 이 생두유를 가열한 후 응고, 압착하고 식용유등으로 튀겨 유부를 제조하도록 하므로서 상기 유부의 조직을 탄력있게 할 수 있고, 또 부드럽게 제조할 수 있으므로 생두부에 함유된 영양소를 파괴시키지 않고 그대로 유지시키면서 먹기가 부드러운 생유부를 제조할 수 있어 식생활 및 건강증진을 도모할 수 있게 되며, 상기 생유부의 제조방법과 공정 및 설비를 종래에 비하여 월등히 간편하게 하므로써 상기 생유부의 생산성을 크게 향상시킬 수 있고 영양가 높은 생유부를 제조할 수 있게 되는 점 등의 특징을 지닌 것이다.As described above, the present invention as described above, soybeans are ground to obtain soy juice and filtered in a centrifugal filter to obtain green soybean oil. After heating the green soybean oil, coagulate, squeeze and fry with edible oil and so on. It is possible to make the tissue of the married woman by making it elastic, and to prepare it softly, so that it is possible to prepare a fresh milk part that is easy to eat while maintaining the same as it is without destroying the nutrients contained in the green soybeans, thereby promoting diet and health. The production method, the process and the equipment of the raw milk portion is greatly simplified as compared with the conventional, it is possible to greatly improve the productivity of the raw milk portion and to produce a nutritious raw milk portion.

Claims (2)

마른콩을 냉수로 세척하여 이물질을 제거하는 콩세척수단(1)과, 이 세척된 마른콩에 이의 부피의 3배가 되도록 물을 부어 불리는 콩불림장치(2)에 의하여 불려진 콩을 콩이송장치(3)를 통하여 마쇄기(4)에 이송시키고 상기 마쇄기(4)에서 상기 콩을 즙상태로 마쇄하며, 상기 콩즙을 원심분리식 여과기(5)에서 여과하여 생비지를 분리하면서 두유를 얻고, 이를 두유끓임장치(6)에서 95-97℃까지 끓인후 냉수를 첨가하여 70℃까지 온도를 내려 평균농도가 4-5Brix로 되는 두유를 얻으며 상기 얻어진 두유에 응고제를 혼합하여 약 5분간 응고시키며 이 응고된 순두부를 잘게 부수어 성형, 압착기(7)에서 성형, 압착시키고 이 성형, 압착후 약 15분 경과후에 성형, 압착기에서 두부의 제조를 완료하며 이를 적정 크기로 절단하고 이를 튀김기(8)에서 식용유 등을 이용하여 튀기므로서 상기 생유부가 제조되도록 함을 특징으로 하는 생유부의 제조방법.Soybean conveying means (1) for washing the soybeans with cold water to remove foreign substances, and soybeans called by the soybean soaking device (2), which is poured into the washed dried soybeans to three times its volume. 3) to the crusher (4) through the crusher (4) to grind the beans in the juice state, the soybean juice is filtered in a centrifugal filter (5) to obtain the soy milk while separating Boil to 95-97 ℃ in soymilk boiling device (6) and add cold water to lower the temperature to 70 ℃ to obtain soymilk with an average concentration of 4-5 Brix. The coagulant is mixed with the soymilk and solidified for about 5 minutes. The soft tofu is crushed into pieces and molded and pressed in a presser (7), and after about 15 minutes after the molding and pressing, the tofu is finished in a press and a press, and the tofu is cut into appropriate sizes, and the frying machine (8) is used as cooking oil. Using The method of producing a raw milk portion, characterized in that the raw milk portion is produced by frying. 마른콩을 냉수로 세척하여 이물질을 제거하는 콩세척수단(1)과, 이 세척된 마른콩에 이의 부피의 3배가 되도록 물을 부어 불리는 콩불림장치(2)에 의하여 불려진 콩을 콩이송장치(3)를 통하여 마쇄기(4)에 이송시키고 상기 마쇄기(4)에서 상기 콩을 즙상태로 마쇄하며 이를 원심분리식 여과기(5)에서 여과하여 생비지를 분리하면서 두유를 얻고, 이 두유를 두유끓임장치(6)에서 95-97℃까지 끓인후 냉수를 첨가하여 70℃까지 온도를 내려 평균농도가 4-5Brix로 되는 두유를 얻으며 상기 얻어진 두유에 응고제를 혼합하여 약 5분간 응고시키며 이 응고된 순두부를 잘게 부수어 성형, 압착기(7)에서 성형, 압착시키고 이 성형, 압착후 약 15분 경과후에 성형, 압착기에서 두부의 제조를 완료하며 이를 적정 크기로 절단하고 이를 튀김기(8)에서 식용유 등을 이용하여 튀기므로서 상기 생유부가 제조되도록 함을 특징으로 하는 생유부.Soybean conveying means (1) for washing the soybeans with cold water to remove foreign substances, and soybeans called by the soybean soaking device (2), which is poured into the washed dried soybeans to three times its volume. 3) the soymilk is transferred to the crusher (4) and the soymilk is crushed in the juice state in the crusher (4) and filtered in a centrifugal filter (5) to obtain soy milk while separating soy milk. After boiling to 95-97 ° C. in the Boiler (6), cold water is added to lower the temperature to 70 ° C. to obtain soymilk with an average concentration of 4-5 Brix. The coagulant is mixed with the obtained soy milk and solidified for about 5 minutes. The tofu is finely crushed and molded and pressed in a presser (7), and after about 15 minutes after the molding and pressing, the tofu is finished in the press and the presser. Splashed Since the raw bean curd, it characterized in that the stand so that the saengyu additional manufacturing.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0698708A (en) * 1992-09-22 1994-04-12 Yoshiomi Iwamoto Production of new fried bean curd and new fried bean curd
JPH0787918A (en) * 1992-05-20 1995-04-04 Fuji Oil Co Ltd Production of fried bean curd
JPH10127248A (en) * 1996-10-31 1998-05-19 Tajimaya Shokuhin Kk Production of fried bean curd with high-concentration soybean milk

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0787918A (en) * 1992-05-20 1995-04-04 Fuji Oil Co Ltd Production of fried bean curd
JPH0698708A (en) * 1992-09-22 1994-04-12 Yoshiomi Iwamoto Production of new fried bean curd and new fried bean curd
JPH10127248A (en) * 1996-10-31 1998-05-19 Tajimaya Shokuhin Kk Production of fried bean curd with high-concentration soybean milk

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