KR100330777B1 - Functional Hanji / Vinyl Composite Sheet and Construction Method - Google Patents
Functional Hanji / Vinyl Composite Sheet and Construction Method Download PDFInfo
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- KR100330777B1 KR100330777B1 KR1019990030271A KR19990030271A KR100330777B1 KR 100330777 B1 KR100330777 B1 KR 100330777B1 KR 1019990030271 A KR1019990030271 A KR 1019990030271A KR 19990030271 A KR19990030271 A KR 19990030271A KR 100330777 B1 KR100330777 B1 KR 100330777B1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
- B32B2037/243—Coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/12—Coating on the layer surface on paper layer
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- Floor Finish (AREA)
- Laminated Bodies (AREA)
Abstract
본 발명은 기능성 한지/비닐 복합재료를 이용한 한지비닐장판에 관한 것으로서 장판 제조 시 윗면에 한지를 접착하고 밑면에 비닐을 접착하는데 한지 100％와 비닐 100％를 직접 접착하지 않고 한지와 비닐 조성의 비율을 100％ : 0％, 75％ : 25％, 50％ : 50％, 25％ : 75％, 0％ : 100％로 함으로써 윗면은 한지 100％, 밑면은 비닐 100％이고, 윗면과 밑면사이는 한지와 비닐의 조성이 경사적으로 이루어지도록 접착한 형태의 장판용 경사기능성 한지/비닐 복합재료 장판과 그것의 제조 방법에 관한 것이다.The present invention relates to a hanji vinyl flooring using a functional hanji / vinyl composite material, the ratio of the composition of the hanji and vinyl composition without bonding 100% and 100% vinyl directly to the top surface and to adhere the vinyl on the bottom when manufacturing the sheet 100%: 0%, 75%: 25%, 50%: 50%, 25%: 75%, 0%: 100%, the upper side is 100% Hanji, the bottom is 100% vinyl, and the top and bottom The present invention relates to a gradient functional hanji / vinyl composite sheet for a sheet made of a paste bonded in such a manner that the composition of the sheet of paper and vinyl is made inclined and a method of manufacturing the same.
본 발명은 한국사람들의 정서에 맞고 주거공간에서 대단히 많이 이용되고 있는 한지장판의 장점을 살리고 장판시공시 장시간이 소요되고 사용수명이 짧은 단점을 보완하기 위해, 현재 생산되고 있는 비닐장판이 시공과 취급이 용이하고 수명이 길다는 장점들과 결합시켜 제조된 한지와 비닐의 합성재료로서 경사적인 접합방법을 이용해 접착 층을 형성하고 한지를 접착시켜 제조하는데 특징이 있다.The present invention is in accordance with the emotions of the Korean people, and to make use of the advantages of the hanji floorboards that are very much used in residential spaces and to compensate for the disadvantages that take a long time during construction and short service life, the currently produced vinyl flooring is constructed and handled It is a synthetic material of Hanji and vinyl manufactured by combining the advantages of easy and long life, and it is characterized by forming an adhesive layer using a gradient bonding method and bonding Hanji.
Description
본 발명은 종래 한지 장판에 있어서, 시멘트바닥에 한지를 직접 접착하여 한지장판을 시공하므로 생기는 시공 난이점과 시공 후 바닥의 부패(곰팡이) 발생을 막아주기 위하여 비닐장판과 비슷하게 제조 시 비닐 위에 한지를 부착한 상태로 생산하므로 비닐장판 시공과 같이 쉽게 바닥에 깔고 맞대기 이음부만 비닐 접착제로 부착시켜 시공을 완료하는 한지/비닐 복합재료장판과 이를 이용한 시공방법에 관한 것이다.The present invention, in the conventional hanji floorboard, by directly attaching the hanji to the cement floor, the construction difficulty caused by the construction of the hanji board and to prevent the occurrence of decay (mold) of the floor after the construction of the hanji on vinyl when manufacturing similar to the vinyl floorboard As it is produced in the attached state, it is easy to install on the floor like vinyl sheet construction, and attaches butt joints with vinyl adhesive to complete the construction, and the construction method using the same.
옛부터 우리 민족의 주거공간은 온돌장판을 이용하고 장판에 누워서 취침을 하였다. 그래서 통풍이 잘되고 건강에 좋은 한지를 이용하여 장판을 시공하였다. 그런데 최근에는 주거공간의 바닥을 시멘트로 시공하고 그 위에 한지장판을 부착한 후 장판니스나 콩기름으로 표면코팅을 하여 사용한다. 이때 한지장판이 완전 건조되지 않은 상태에서 니스를 칠하면 부패(곰팡이)되어 변색되거나 파손된다. 또한 바닥에 부착된 장판의 완전건조를 위해 1개월 가량 걸리므로 이사 짐이 들어온 후 표면니스를 칠하고 건조시키는데 불편이 증대된다.Since ancient times, Korean people's living spaces have been sleeping on the floor using bedding. Therefore, the floor was constructed using well-ventilated and healthy Korean paper. However, recently, the floor of a residential space is constructed with cement, and a Hanji board is attached to it, and then it is used by surface coating with jangpan varnish or soybean oil. At this time, if varnish is applied when the hanji board is not completely dried, it will decay (mold) and become discolored or damaged. In addition, it takes about one month to completely dry the floorboard attached to the floor, which increases the inconvenience of painting and drying the surface varnish after moving.
더욱이 지금까지 시멘트 온돌 위에 한지장판(약 60㎝×90㎝정도 크기)을 풀로 칠해 여러 장을 이어서 시공하므로 겹침부가 2∼4겹으로 두꺼워지며 시공기술자가 필요하고 장판에 부착한 후에도 건조기간이 오래 걸린다. 건조 후에는 다시 한지장판 위에 니스페인트를 칠하여 오래 사용할 수 있도록 하고 있다.Furthermore, until now, Hanji board (approximately 60cm × 90cm size) is painted on cement ondol, and several sheets are applied in succession, so the overlapping part is thickened in 2 ~ 4 layers. Takes After drying, the paint is painted on a sheet of Korean paper so that it can be used for a long time.
위와 같이 한지 장판이 우리의 주거 문화에서는 절대적으로 요구되나 시공상의 어려움과 시공 후 구석 등에서 부패되어 사용수명을 단축시키므로 시공과 유지관리가 쉬운 비닐장판을 깔아 사용하고 있는 실정이다.As above, Hanji floorboards are absolutely required in our residential culture, but they are installed with vinyl floorboards that are easy to install and maintain because they shorten the service life due to construction difficulties and decay in corners after construction.
따라서 본 발명은 한지장판과 비닐장판의 장점들만 고려하여 액상상태에서 비닐표면에 한지를 경사적으로 부착하여 기능성 한지/비닐 복합재료를 제조하고, 여러 가지 규격으로 제조하여, 시공 시에는 시멘트 온돌 위에 깔기만 하고 이음부를 맞대기 이음으로 절단 후 접착제를 이용하여 접착하면 완료되도록 하였다.Therefore, the present invention manufactures a functional Hanji / vinyl composite material by inclinedly attaching Hanji to the vinyl surface in the liquid state in consideration of the advantages of the Hanji board and vinyl sheet, and manufactured in various specifications, on the cement ondol during construction Only lay and cut the joints with butt joints and then use adhesive to complete.
종래에는 한지의 특성을 살리기 위해서 색상과 모양만 한지의 형태를 모사한 비닐장판이 사용되고 있었다. 이것은 쉽게 온돌에 깔아 시공한다고 하는 장점이 있으나 인간의 건강과 자연재료와 같은 따뜻한 촉감이 부족한 단점이 있다.Conventionally, vinyl sheets were used to simulate the shape of the paper only in color and shape in order to utilize the characteristics of the paper. This has the advantage of easy to install on the floor, but the disadvantages of lack of warm touch, such as human health and natural materials.
따라서 우리 민족이 옛부터 주거공간으로 사용하고 있는 방바닥 재료로써 갖고 있는, 건강에 이롭고 촉감이 좋은 등 장점을 유지하면서 또한 내구성이 좋고 시공관리가 편리한 한지비닐장판을 제조하고자 한다.Therefore, we want to manufacture Hanji vinyl flooring, which is durable and easy to manage, while maintaining the advantages such as good health and good touch that our nation has used as a flooring material for a long time.
도 1은 본 발명의 제품 단면도로 한지와 비닐의 접착상태를 보여주고 있다.Figure 1 is a cross-sectional view of the product of the present invention shows the adhesive state of the paper and vinyl.
도 2는 두 장의 한지비닐 장판을 맞대기 이음으로 접착하고 표면에 기름이나 니스를 도포하는 방법을 보여주고 있다.2 shows a method of bonding two sheets of Hanji vinyl sheet with butt joints and applying oil or varnish to the surface.
상술한 목적을 실현하기 위한 본 발명은 폴리비닐 클로라이드(Polyvinyl Chloride)와 같은 고분자 합성수지와 종이류인 한지와, 상기고분자합성수지의 표면을 액상화하고 한지요소를 한지와 비닐 조성비율 100％ : 0％, 75％ : 25％, 50％ : 50％, 25％ : 75％, 0％ : 100％로 적층함으로써 윗면은 한지 100％, 밑면은 비닐 100％이고, 윗면과 밑면사이는 한지와 비닐의 조성이 경사적으로 이루어지도록 하여 접착강도가 높고 또한 비닐장판과 같이 유연한 기능성 한지/비닐 복합재료장판을 제조한다.여기서 고분자 합성수지는 비닐종류로서 폴리비닐 클로라이드(Polyvinyl Chloride; PVC)를 말하며 한지/비닐 복합재료 장판의 규격은 폭이 120㎝,150㎝,180㎝, 240㎝ 등으로 하고 길이는 30m 로 한다. 보통 폭이 180㎝인 것이 가장 바람직하다. 상기 한지 비닐 복합재료 장판은 액상의 비닐판재 위에 표면이 거칠은 한지를 부착한후 냉각시키면 비닐장판과 같은 유연한 한지/비닐 복합재료 장판이 제조된다.또한, 한지/비닐 복합재료장판을 설치하는 시공방법은 설치하는 장소에 맞게 한지/비닐 복합재료장판을 적당한 크기로 절단하는 단계와, 절단한 한지/비닐 복합재료장판의 이음부를 맞대어 층이 발생하지 않도록 하고 이음부가 표시나지 않도록 마무리하여 접착력이 좋은 접착재로 결합하는 단계와 표면도포재료로 니스나 콩기름 등을 사용하여 표면을 코팅하는 단계로 이루어진다.이하 본 발명의 구성과 작용을 첨부된 예시도면을 참조로 하여 상세히 설명한다.The present invention for realizing the above object is a polymer synthetic resin such as polyvinyl chloride (Polyvinyl Chloride) and paper, Hanji, and the surface of the polymer synthetic resin liquefied and the hanji element and the composition ratio of 100%: 0%, 75 %: 25%, 50%: 50%, 25%: 75%, 0%: 100% by lamination to the upper surface is 100% Hanji, the bottom is 100% vinyl, and the composition of the paper and the inclination between the top and bottom It has high adhesive strength and manufactures flexible functional Hanji / Vinyl composite sheet like vinyl sheet, where polymer synthetic resin refers to Polyvinyl Chloride (PVC). The standard is to have a width of 120cm, 150cm, 180cm, 240cm and the like and the length of 30m. Usually, it is most preferable that the width is 180 cm. The Hanji vinyl composite sheet is made of a flexible sheet of paper and a composite composite sheet of vinyl, such as a vinyl sheet, when cooled after attaching a rough paper on a liquid vinyl sheet. The method is to cut the Hanji / Vinyl composite sheet to a suitable size according to the installation place, and to join the joints of the cut Hanji / Vinyl composite sheet to prevent the formation of layers and to finish the joints so that they do not appear. Bonding with an adhesive and coating the surface using a varnish or soybean oil as a surface coating material. Hereinafter, the configuration and operation of the present invention will be described in detail with reference to the accompanying drawings.
도면 제1도는 한지/비닐 복합재료장판의 단면도로 한지와 폴리비닐 클로라이드(Polyvinyl Chloride)의 접착상태를 보여주고 있다. 상기 기능성 한지/비닐 복합재료장판은 폴리비닐 클로라이드와 한지 사이에 접착층을 경사지게 형성한 것으로서 한지와 비닐의 조합비율을 100％:0％, 75％:25％,50％:50％, 25％:75％, 0％:100％로 적층함으로써 윗면은 한지 100％, 밑면은 비닐 100％가 되도록 하여 접착강도를 증가시킨다..FIG. 1 is a cross-sectional view of a sheet of Hanji / Vinyl Composite Composite, showing the adhesion state of Korean paper and polyvinyl chloride. The functional hanji / vinyl composite sheet is formed by inclining the adhesive layer between polyvinyl chloride and hanji, and the combination ratio of hanji and vinyl is 100%: 0%, 75%: 25%, 50%: 50%, 25%: By laminating at 75% and 0%: 100%, the upper surface is 100% Hanji and the lower surface is 100% vinyl, thereby increasing the adhesive strength.
도면 제2도는 한지/비닐 복합재료장판의 시공 시 이음부의 단면도로서 한지/비닐 복합재료장판을 맞대어 접합한후 표면코팅을 실시한 접착상태를 보여주고 있다. 한지/비닐 복합재료 장판을 설치하기 위하여는 한지비닐 복합재료 장판은 설치할 장소에 따라 적당한 크기로 절단한 후, 절단된 한지/비닐 복합재료장판의 이음부를 맞대어 층이 나타나지 않도록 하고 이음부가 표시나지 않도록 마무리하여 접착력이 좋은 접합제를 이용하여 접합시키며, 윗면에 표면 도포재료로 니스나 콩기름 등으로 표면코팅을 실시한다. 한지/비닐 복합재료장판을 상기와 같이 시공하므로서 수명을 연장 사용할수 있다.Figure 2 is a cross-sectional view of the joint portion when the construction of the hanji / vinyl composite sheet showing the bonding state of the surface coating after bonding the hanji / vinyl composite sheet to each other. To install the Hanji / Vinyl Composite Sheet, the Hanji Vinyl Composite Sheet is cut to a suitable size according to the place where it is to be installed. It is finished by bonding with a good adhesive, and surface-coated with varnish or soybean oil as a surface coating material on the upper surface. It is possible to prolong the service life by constructing Hanji / Vinyl Composite Sheet as above.
위에서 언급한 것과 같이 본 발명에 의해 제조된 한지/비닐 복합재료장판과 제조방법은 종래 우리의 주거생활에서 사용된 장판을 시공의 용이성과 사용관리의 편리성 측면에서 개발한 제품으로서 종래의 비닐장판의 단점을 실질적으로 해소할 수 있다. 또한 한국사람들이 정서에 온화함을 주며 여러 가지 장점을 가진 한지장판을 선호하면서도 시공상의 어려움과 관리의 번거로움으로 사용이 줄어들어 사양화되고 있는 한지제조 업계에 대해서도 한지가 한지비닐장판제품에 이용됨으로써 활성화되는 효과를 얻을 수 있다.더욱이 한지와 비닐을 경사적으로 접합함으로써 열팽창계수와 열전도의 차이에서 나타나는 유연성과 온돌의 온도 전달면에서 우수한 성질을 보여줄 수 있다.As mentioned above, the Hanji / Vinyl composite sheet and the manufacturing method of the present invention were developed in terms of ease of construction and ease of use management of the sheet used in our residential life. It can substantially solve the disadvantage of. In addition, Korean people prefer the Hanji board which has mildness to the emotions and has various advantages, but the Hanji manufacturing industry, which is being specified due to its reduced use due to construction difficulties and management troubles, is being activated by Hanji's use in Hanji vinyl board products. In addition, it is possible to show the excellent properties in terms of flexibility and the temperature transfer of the ondol by showing the difference between the coefficient of thermal expansion and the thermal conductivity by inclined bonding the hanji and vinyl.
즉 본 발명은 한지장판의 편의성과 비닐장판의 시공성을 고려하여 제작된 제품으로 최근 아파트 공간의 딱딱함을 해소하고 우리민족의 고유한 주거문화를 되살릴 수 있는 장점이 있다. 또한 장판의 두께를 조절하여 방바닥의 딱딱함을 해소하고 쿠숀 역할도 할 수 있는 특징이 있다.In other words, the present invention is a product manufactured in consideration of the convenience of the hanji floorboards and the construction of the vinyl flooring has the advantage of relieving the rigidity of the apartment space in recent years and revive the unique living culture of our people. In addition, by controlling the thickness of the floor plate to eliminate the hardness of the floor, it also has a feature that can act as a cushion.
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| KR1019990030271A KR100330777B1 (en) | 1999-07-24 | 1999-07-24 | Functional Hanji / Vinyl Composite Sheet and Construction Method |
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| KR1019990030271A KR100330777B1 (en) | 1999-07-24 | 1999-07-24 | Functional Hanji / Vinyl Composite Sheet and Construction Method |
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| KR20220121681A (en) | 2021-02-25 | 2022-09-01 | 이정화 | Korean Paper Board Floor Paper, Floor Construction Method Using The Same, And Floor Construction Method Using Paper Band |
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| KR100803909B1 (en) * | 2005-11-22 | 2008-02-15 | 주식회사 엘지화학 | Improved paper flooring with surface layer comprising environment friendly transparent sheet |
| KR100759202B1 (en) * | 2005-12-30 | 2007-09-14 | 유영옥 | An auxiliary sanitary mat |
| KR100855898B1 (en) * | 2007-02-06 | 2008-09-03 | 장대식 | Korean papaer and method for producing thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR20220121681A (en) | 2021-02-25 | 2022-09-01 | 이정화 | Korean Paper Board Floor Paper, Floor Construction Method Using The Same, And Floor Construction Method Using Paper Band |
| KR20230014822A (en) | 2021-02-25 | 2023-01-30 | 이정화 | Korean Paper Board Floor Paper, And Floor Construction Method Using Paper Band |
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