KR100315582B1 - Method of producing fillers for clothes or bedclothes - Google Patents
Method of producing fillers for clothes or bedclothes Download PDFInfo
- Publication number
- KR100315582B1 KR100315582B1 KR1019990055798A KR19990055798A KR100315582B1 KR 100315582 B1 KR100315582 B1 KR 100315582B1 KR 1019990055798 A KR1019990055798 A KR 1019990055798A KR 19990055798 A KR19990055798 A KR 19990055798A KR 100315582 B1 KR100315582 B1 KR 100315582B1
- Authority
- KR
- South Korea
- Prior art keywords
- polyfiber
- radiator
- bedding
- inflator
- clothing
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 5
- 239000000945 filler Substances 0.000 title description 2
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 13
- 239000002216 antistatic agent Substances 0.000 claims abstract description 8
- 238000009413 insulation Methods 0.000 claims abstract description 5
- 239000003085 diluting agent Substances 0.000 claims description 5
- 238000004806 packaging method and process Methods 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 238000010790 dilution Methods 0.000 claims 1
- 239000012895 dilution Substances 0.000 claims 1
- 239000000835 fiber Substances 0.000 abstract description 15
- 241001465754 Metazoa Species 0.000 abstract description 11
- 241000272525 Anas platyrhynchos Species 0.000 abstract description 2
- 241000272814 Anser sp. Species 0.000 abstract description 2
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 239000000203 mixture Substances 0.000 abstract 1
- 238000011084 recovery Methods 0.000 abstract 1
- 239000007921 spray Substances 0.000 abstract 1
- 210000003746 feather Anatomy 0.000 description 3
- 238000012856 packing Methods 0.000 description 2
- 238000010792 warming Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G7/00—Making upholstery
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
- A47C31/004—Means for protecting against undesired influence, e.g. magnetic radiation or static electricity
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Bedding Items (AREA)
Abstract
천연소재인 동물섬유(Duck & Goose Down) 및 폴리 화이버(Poly fiber)를 적당량으로 혼합함으로써, 보온성, 흡습방산성, 순간회복성, 통기성, 벌키성, 탄력성 및 수축팽창등이 우수하고 동물섬유제품보다 가격이 저렴하고 터치가 양호하며 동물섬유와 폴리 화이버가 친밀히 결합되어 의류 및 침구류등의 제품 생산시 동물섬유가 제품의 외부로 빠져나오는 것을 방지해주는 보온용 의류 및 침구류 내장재의 제조방법이 개시되어 있다. 본 발명에 따른 보온용 의류 및 침구류 내장재의 제조방법은 라디에이터와 다수의 에어 콤퓨레샤가 장착된 부풀림기에 폴리 화이버와 다운을 일정량을 투입하고, 라디에이터를 가동하여 폴리 화이버와 다운을 혼합하며, 부풀림기 내에서 폴리 화이버와 다운에 정전기 방지제를 살포한다. 혼합중인 폴리 화이버와 다운에 다수의 에어 콤퓨레샤를 이용하여 외부의 찬공기를 투입하여 부풀림작업을 수행하고, 혼합 및 부풀림작업이 완료된 폴리 화이버와 다운을 샘플 채취하여 검사완료 후 포장을하며 포장이 완료되면 출하하는 제조방법을 제공한다.By mixing appropriate amounts of natural materials such as Duck & Goose Down and Polyfiber, it is excellent in thermal insulation, moisture absorption and dissipation, instant recovery, breathability, bulkiness, elasticity and shrinkage expansion. Inexpensive, good touch, and intimate combination of animal fibers and polyfiber, the production method of thermal clothing and bedding interior materials to prevent animal fibers from coming out of the product when producing products such as clothing and bedding Is disclosed. In the method of manufacturing a thermal insulation clothing and bedding interior material according to the present invention, a predetermined amount of polyfiber and down is added to an inflator equipped with a radiator and a plurality of air compressors, and a poly radiator and down are mixed by operating a radiator, Spray antistatic agent on polyfiber and down in inflator. Inflate by infusing cold air into the outside using a plurality of air compressors to mix the polyfibers and down, mix and inflate the polyfibers and downs that have been mixed and inflated. Provide a manufacturing method to be shipped when completed.
Description
본 발명은 보온용 의류 및 침구류 내장재의 제조방법에 관한 것으로써, 더욱 상세하게는 동물섬유와 폴리 화이버를 적당량으로 혼합함으로써, 통기성, 방습, 방수기능이 우수하고 가격이 저렴한 보온용 의류 및 침구류 내장재의 제조방법에 관한 것이다.The present invention relates to a method for manufacturing warming clothes and bedding interior materials, more specifically, by mixing animal fibers and polyfibers in an appropriate amount, excellent heat-absorbing clothes and bedding, excellent moisture resistance and waterproofing, and bedding It relates to a method for producing the interior materials.
일반적으로, 종래의 의류 및 이불등에 충진되는 보온재료로는 동물의 깃털을 이용한 동물섬유(Duck & Goose Down)나 폴리에스테르를 이용한 섬유볼(Fiber fill)등이 사용되고 있다.In general, as a thermal insulation material filled in conventional clothes and duvets, animal fibers (Duck & Goose Down) using the feathers of animals or fiber balls (Fiber fill) using polyester and the like are used.
깃털(Down)등과 같은 동물섬유는 보온이 우수하며, 무게가 가볍고 안락한 느낌등을 가지므로 최근에는 고급 침구등에 있어서 충진재로서 널리 이용되고 있다. 그러나, 이와같은 깃털등의 동물섬유는 장기간 경과하면 벌키성이 감소하여 통기성이 저하될 뿐만아니라 고가의 가격 때문에 제품자체의 가격이 상승하는 문제점이 있었다.Animal fiber, such as feather (Down) has excellent thermal insulation, light weight and has a comfortable feeling, so recently it has been widely used as a filler in high-quality bedding. However, animal fibers such as feathers have a problem that the long-term elapses, the bulkiness decreases and the air permeability is lowered and the price of the product itself increases due to the high price.
또한, 섬유볼(Fiber fill)은 상기 동물섬유를 대체하기위한 목적으로 사용되었다. 이러한 섬유볼은 동물섬유에 비하여 가격이 저가라는 장점이 있으나 습기에 약한 문제점이 있었다.In addition, fiber balls were used for the purpose of replacing the animal fibers. These fiber balls have the advantage of low price compared to animal fibers, but had a weak problem with moisture.
본 발명은 상기와 같은 종래의 문제점을 해결하기 위해 안출된 것으로, 본 발명의 목적은 동물섬유 및 폴리 화이버를 적당량으로 혼합함으로써, 통기성, 방습, 방수기능이 우수하고 가격이 저렴한 보온용 의류 및 침구류 내장재의 제조방법을 제공하는데 있다.The present invention has been made to solve the conventional problems as described above, the object of the present invention by mixing the appropriate amount of animal fibers and polyfiber, excellent breathability, moisture-proof, waterproof and low-cost clothing and bedding It is to provide a method for manufacturing the interior materials.
상기와 같은 본 발명의 목적을 달성하기 위해서 본 고안은,The present invention in order to achieve the object of the present invention as described above,
라디에이터와 다수의 에어 콤퓨레샤가 장착된 부풀림기에 폴리 화이버와 다운을 일정량 투입하는 단계;Putting a predetermined amount of polyfiber and down into an inflator equipped with a radiator and a plurality of air compressors;
라디에이터를 가동하여 폴리 화이버와 다운을 혼합하는 단계;Operating a radiator to mix the polyfiber and down;
부풀림기 내에서 폴리 화이버와 다운에 정전기 방지제를 살포하는 단계;Spraying an antistatic agent on the polyfiber and down in the inflator;
혼합중인 폴리 화이버와 다운에 다수의 에어 콤퓨레샤를 이용하여 외부의 찬공기를 투입하여 부풀림작업을 수행하는 단계;Infusing external cold air by using a plurality of air compressors to the polyfibers being mixed with the down;
혼합 및 부풀림작업이 완료된 폴리 화이버와 다운을 포장하는 단계; 그리고Packaging the polyfiber and down which are mixed and inflated; And
포장이 완료되면 검사 및 출하하는 단계를 포함하는 보온용 의류 및 침구류 내장재의 제조방법을 제공한다.Provided is a method of manufacturing a warm clothing and bedding interior material comprising the step of inspecting and shipping when the packaging is completed.
이상에서 설명한 바와 같이, 본 발명에 따르면, 동물섬유 및 폴리 화이버를 적당량으로 혼합함으로써, 통기성, 방습, 방수기능이 우수하고 가격이 저렴한 보온용 의류 및 침구류 내장재의 제조방법을 제공할 수 있다.As described above, according to the present invention, by mixing the animal fibers and polyfiber in an appropriate amount, it is possible to provide a method for producing a warm clothing and bedding interior materials excellent in breathability, moisture-proof, waterproof function and low cost.
이하, 본 발명의 바람직한 일 실시예에 따른 보온용 의류 및 침구류 내장재의 제조방법을 보다 상세하게 설명한다.Hereinafter, a method of manufacturing warming clothes and bedding interiors according to an embodiment of the present invention will be described in more detail.
먼저, 라디에이터 및 다수의 에어 콤퓨레샤가 장착된 부풀림기에 폴리 화이버(Fiber fill) 및 다운(Down)을 투입한다.First, a fiber fill and a down are injected into an inflator equipped with a radiator and a plurality of air compressors.
이렇게 폴리 화이버와 다운의 투입이 완료되면 라디에이터를 가동한다. 라디에이터는 75mmAg의 풍압과 17m3/min의 풍량을 가지는 것을 사용하여 30℃∼80℃의 온도 범위내에서 30∼60분 혼합을 수행한다. 혼합작업이 20분 정도 경과하며 정전기 방지제를 부풀림기 내로 투입한다.When the input of the polyfiber and down is completed, the radiator is started. The radiator is mixed with the air pressure of 75 mmAg and the air flow rate of 17 m 3 / min for 30 to 60 minutes in the temperature range of 30 ℃ to 80 ℃. Mixing takes about 20 minutes and the antistatic agent is introduced into the inflator.
정전기 방지제는 정전기 방지제와 물을 1:4 비율로 희석하여 희석제를 만들고, 이러한 희석제를 5분 간격으로 1ℓ씩 30∼60초 동안 연속적으로 살포한다. 바람직하게는, 희석제는 부풀림기 내에서 혼합작업이 끝나기 5분전까지 연속적으로 3회살포한다.The antistatic agent is diluted by 1: 4 ratio of the antistatic agent and water to form a diluent, and the diluent is continuously sprayed for 1 to 1 liter at 5 minute intervals for 30 to 60 seconds. Preferably, the diluent is sprayed three times continuously in the inflator until five minutes before the end of the mixing operation.
이렇게, 폴리 화이버와 다운의 혼합작업이 끝나기 5분전에는 부풀림작업이 수행된다. 부풀림작업은 다수의 에어 콤퓨레샤에 의해서 진행된다. 에어 콤퓨레샤는 외부의 차가운 공기를 부풀림기내로 투입하여 혼합된 폴리 화이버와 다운에 볼륨을 생성시킨다.Thus, inflation is performed 5 minutes before the end of the mixing operation of polyfiber and down. Inflation is performed by a number of air compressors. The air compressor introduces external cold air into the inflator to create volume in the mixed polyfiber and down.
혼합 및 부풀림작업이 완료되면 포장작업을 수행하게 된다. 포장작업은 에어에 의해서 일정시간 동안 진공박스에 자동적으로 포장된다. 포장작업이 완료되면 검사단계를 거쳐 출하하게된다.When the mixing and inflation work is completed, the packing work is performed. Packaging work is automatically packed in a vacuum box for a certain period of time by air. When the packing work is completed, it will go through the inspection stage.
전술한 바와 같이, 본 발명에 따른 보온용 의류 및 침구류 내장재의 제조방법으로 제조된 내장재는 폴리 화이버 및 다운을 적절하게 혼합하여 부풀림함으로써, 통기성 및 방습, 방수기능이 향상되뿐만 아니라 흡습기가 지속적으로 유지되며, 또한 가격이 저렴한 잇점이 있고, 또한 종래의 폴리 화이버 및 다운으로만 이루어진 내장재보다 볼륨생성을 크게할 수 있다.As described above, the interior material manufactured by the method of manufacturing the warm clothing and bedding interior material according to the present invention is inflated by mixing the polyfiber and down appropriately, not only improves breathability and moisture-proof, waterproof, but also absorbs moisture In addition, it has the advantage of being inexpensive, and also allows the volume generation to be larger than that of a conventional polyfiber and down-only interior material.
상기에서는 본 발명의 바람직한 실시예를 참조하여 설명하였지만, 해당기술 분야의 숙련된 당업자는 특허청구의 범위에 기재된 본 발명의 사상 및 영역으로부터 벗어나지 않는 범위내에서 본 발명을 다양하게 수정 및 변경시킬 수 있음을 이해할 수 있을 것이다.Although the above has been described with reference to a preferred embodiment of the present invention, those skilled in the art can variously modify and change the present invention without departing from the spirit and scope of the present invention described in the claims. I can understand that.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019990055798A KR100315582B1 (en) | 1999-12-08 | 1999-12-08 | Method of producing fillers for clothes or bedclothes |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019990055798A KR100315582B1 (en) | 1999-12-08 | 1999-12-08 | Method of producing fillers for clothes or bedclothes |
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| Publication Number | Publication Date |
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| KR20000017786A KR20000017786A (en) | 2000-04-06 |
| KR100315582B1 true KR100315582B1 (en) | 2001-11-29 |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4134167A (en) * | 1976-06-02 | 1979-01-16 | Sun Royal Co., Ltd. | Composite padding material |
| JPH05337028A (en) * | 1992-06-04 | 1993-12-21 | Japan Gore Tex Inc | Down quilt |
| JPH07171042A (en) * | 1993-12-17 | 1995-07-11 | Akio Baba | Production of bedding |
| JPH08256892A (en) * | 1995-03-22 | 1996-10-08 | Brother Ind Ltd | Bedding |
| JPH09276110A (en) * | 1996-04-13 | 1997-10-28 | Asao Seni Kogyo Kk | Two layer type feather bedding |
| JPH1057646A (en) * | 1996-08-19 | 1998-03-03 | Toyo Umou Kogyo Kk | Bedding having carbon fiber inside |
| KR0164445B1 (en) * | 1995-11-04 | 1999-02-18 | 히로아키 마루오 | Process for manufacturing an overquilt |
-
1999
- 1999-12-08 KR KR1019990055798A patent/KR100315582B1/en active IP Right Grant
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4134167A (en) * | 1976-06-02 | 1979-01-16 | Sun Royal Co., Ltd. | Composite padding material |
| JPH05337028A (en) * | 1992-06-04 | 1993-12-21 | Japan Gore Tex Inc | Down quilt |
| JPH07171042A (en) * | 1993-12-17 | 1995-07-11 | Akio Baba | Production of bedding |
| JPH08256892A (en) * | 1995-03-22 | 1996-10-08 | Brother Ind Ltd | Bedding |
| KR0164445B1 (en) * | 1995-11-04 | 1999-02-18 | 히로아키 마루오 | Process for manufacturing an overquilt |
| JPH09276110A (en) * | 1996-04-13 | 1997-10-28 | Asao Seni Kogyo Kk | Two layer type feather bedding |
| JPH1057646A (en) * | 1996-08-19 | 1998-03-03 | Toyo Umou Kogyo Kk | Bedding having carbon fiber inside |
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| Publication number | Publication date |
|---|---|
| KR20000017786A (en) | 2000-04-06 |
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