KR100283796B1 - Polyethylene or polypropylene / polystyrene paper / high strength polystyrene laminated structure sheet, method for preparing the same, and ramen container using the same - Google Patents
Polyethylene or polypropylene / polystyrene paper / high strength polystyrene laminated structure sheet, method for preparing the same, and ramen container using the same Download PDFInfo
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- KR100283796B1 KR100283796B1 KR1019980035794A KR19980035794A KR100283796B1 KR 100283796 B1 KR100283796 B1 KR 100283796B1 KR 1019980035794 A KR1019980035794 A KR 1019980035794A KR 19980035794 A KR19980035794 A KR 19980035794A KR 100283796 B1 KR100283796 B1 KR 100283796B1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/16—Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
- B32B2037/243—Coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/12—Pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/14—Velocity, e.g. feed speeds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/70—Food packaging
Landscapes
- Laminated Bodies (AREA)
Abstract
본 발명은 가혹한 조건하에서도 환경 호르몬 의심물질이 용출되지 않는 폴리에틸렌 또는 폴리프로필렌/폴리스티렌페이퍼/고강도폴리스티렌 적층구조의 라면용기용 시트, 이의 제조방법 및 이를 사용하여 얻어지는 라면용기에 관한 것이다.The present invention relates to a ramen container sheet having a polyethylene or polypropylene / polystyrene paper / high strength polystyrene laminated structure in which no environmental hormone suspected substance is eluted even under severe conditions, a manufacturing method thereof, and a ramen container obtained using the same.
본 발명에 의하면 우수한 단열성과 경제성을 동시에 갖추고 있으면서도, 가혹한 조건(30분 이상 조리 또는 전자레인지 조리)하에서도 환경 호르몬 의심물질이 전혀 용출되지 않는 라면용기용 시트 및 라면용기가 제공된다.According to the present invention, there is provided a ramen container sheet and a ramen container, which have both excellent thermal insulation and economical efficiency, and do not elute any suspected environmental hormones even under harsh conditions (30 minutes or more cooking or microwave cooking).
Description
본 발명은 가혹한 조건하에서도 내분비계 교란 의심물질이 용출되지 않는 폴리에틸렌(PE; PolyEthylene) 또는 폴리프로필렌(PP; PolyPropylene)/폴리스티렌페이퍼(PSP; PolyStyrene Paper)/고강도폴리스티렌(HIPS; High Impact PolyStyrene) 적층구조의 라면용기용 시트, 이의 제조방법 및 이를 사용하여 얻어지는 라면용기에 관한 것이다.The present invention is a polyethylene (PE; PolyEthylene) or polypropylene (PP; PolyPropylene) / polystyrene paper (PSP; PolyStyrene Paper) / HIPS (High Impact PolyStyrene) lamination that does not elute suspicious endocrine disruptive substances even under severe conditions The present invention relates to a ramen container sheet having a structure, a manufacturing method thereof, and a ramen container obtained by using the same.
현재 국내외적으로 라면용기는 PSP, EPS(Expanded PolyStyrene)나 PP, 종이재질 등을 사용하여 각각 다른 성형 방법으로 제조되어 사용되고 있다. 가장 많이 사용되는 PSP의 경우 압출진공성형법이, 종이의 경우 접합성형법이 사용된다.Currently, ramen containers at home and abroad are manufactured and used in different molding methods using PSP, EPS (Expanded PolyStyrene) or PP, and paper materials. For the most commonly used PSP, extrusion molding is used, and for paper, bonding is used.
라면 용기의 경우, 더운물을 넣고 조리하게 되므로, 무엇보다 단열성이 우선 되어야 하는 데, PSP, EPS 용기와는 달리, PP나 종이 용기는 단열성이 부족하여 PP의 경우, 용기의 외벽 두께를 두껍게 하거나, 이중으로 제조하여야 하며, 종이의 경우, 콜게이트나 엠보싱 방식으로 외벽에 한겹을 더 접합하는 방식으로 제조하여야 하므로, 단열성과 경제성에서 문제가 되어 왔다.In the case of ramen containers, hot water is cooked, so heat insulation must be prioritized. Unlike PSP and EPS containers, PP or paper containers lack heat insulation, so in the case of PP, the outer wall thickness of the container is increased, It should be manufactured in duplicate, and in case of paper, it has to be manufactured in a manner of further bonding one layer to the outer wall by a colgate or embossing method, which has been a problem in heat insulation and economy.
PSP 용기는 우수한 단열성과 더불어 경제성을 나타내어 수년간 라면용기로 사용되어 왔으나, 최근 PSP 용기에서 비록 위해성이 없는 것으로 판명되기는 하였으나, 가혹한 조건하(30분 이상 조리 또는 전자레인지 조리)에서 미량으로 용출(ppb 단위)되는 스티렌 다이머, 스티렌 트리머 등이 내분비계 교란 의심물질로 논란이 되고 있다.PSP containers have been used as ramen containers for many years because of their excellent thermal insulation and economic performance, but they have recently been found to be non-hazardous in PSP containers. Styrene dimers, styrene trimers, and the like have been controversial as suspected endocrine disruptors.
본 발명은 종래 기술에 의한 라면용기가 가지는 상기와 같은 문제점을 해결하여, 가혹한 조건에서도 내분비계 교란 의심물질이 용출되지 않는 라면용기용 시트 및 이를 사용하여 제조되는 라면용기를 제공하는 데에 목적이 있다.The present invention is to solve the problems as described above having a conventional ramen container, to provide a ramen container sheet and a ramen container manufactured using the same, the endocrine disrupting susceptible substance is not eluted even under severe conditions. have.
제1도는 본 발명에 따라 폴리프로필렌 필름을 적층하는 압출 적층법을 나타내며,1 shows an extrusion lamination method for laminating a polypropylene film according to the present invention,
제2도는 본 발명에 따라 폴리프로필렌 필름을 적층하는 열접착법을 나타낸다.2 shows a thermal bonding method of laminating a polypropylene film according to the present invention.
본 발명에 의한 안전한 라면용기용 시트는 PE 또는 PP/PSP/HIPS 적층구조를 갖는다.Safe ramen container sheet according to the present invention has a PE or PP / PSP / HIPS laminated structure.
이러한 구조의 라면용기용 시트는 PSP에 HIPS를 코팅하여 PSP/HIPS 시트를 제조하는 단계 및 PSP/HIPS 시트에 PE 또는 PP 필름을 적층하는 단계를 통하여 얻을 수 있다.The ramen container sheet of this structure can be obtained by coating HIPS on the PSP to produce a PSP / HIPS sheet and laminating a PE or PP film on the PSP / HIPS sheet.
본 발명에서 원료로 사용되는, PSP, HIPS, PE 또는 PP 필름은 통상의 방법으로 제조할 수 있으며, 제품화되어 시판되는 사용할 수 있다.PSP, HIPS, PE or PP film, which is used as a raw material in the present invention can be produced by a conventional method, can be commercialized and used commercially.
PSP에 HIPS를 코팅하는 단계 역시 라면용기 제조시 통상 사용되는 방법 조건에 따라 수행할 수 있다.Coating the HIPS on the PSP may also be carried out according to the method conditions commonly used in preparing ramen containers.
본 발명에 있어서, PSP/HIPS 시트에 PE 또는 PP 필름을 적층하는 방법으로는 접착제를 사용하는 압출 성형 적층법(extrusion lamination) 또는 접착제나 핫멜트를 사용하는 열접착 방법이 있다.In the present invention, as a method of laminating a PE or PP film on a PSP / HIPS sheet, there is an extrusion lamination method using an adhesive or a heat bonding method using an adhesive or a hot melt.
플라스틱은 물성 특성상 동일한 재질의 경우에는 접합이 용이하나, 본 발명에서는 기존의 발포성 PS과는 전혀 성질이 다른 PE 또는 PP 필름을 접합시켜야 하므로, 단순한 열접착 방식은 사용할 수 없다.Plastic is easy to bond in the case of the same material in the physical properties, but in the present invention it is required to bond PE or PP film, which is completely different from the existing foamable PS, it is not possible to use a simple thermal bonding method.
따라서, 적층시에 접착제 또는 핫 멜트(Hot Melt)를 사용하여야 한다. 본 발명에 있어서, 접착제로는 EVA(Ethyl Vinyl Acetate) 수지를 사용할 수 있으며, 핫멜트로는 폴리프로필렌계 공중합체, 파라핀, 수소첨가 수지, 항산화제의 혼합물을 사용할 수 있다.Therefore, an adhesive or hot melt must be used for lamination. In the present invention, the adhesive may be an EVA (Ethyl Vinyl Acetate) resin, and as a hot melt may be a mixture of a polypropylene copolymer, paraffin, hydrogenated resin, antioxidant.
적층되는 PE 또는 PP 필름의 두께는 20~50㎛가 바람직하다.The thickness of the laminated PE or PP film is preferably 20 to 50 µm.
PE 또는 PP필름 접착 방법을 도면을 참조하여 상세히 설명하면 다음과 같다.PE or PP film bonding method will be described in detail with reference to the drawings as follows.
1) 압출성형 적층법(제1도 참고)1) Extrusion lamination method (refer to Figure 1)
180℃~250℃로 용융시킨 접착제를 20~50㎛의 두께로 도포하면서, PE 또는 PP 필름과 PSP/HIPS 시트를 30℃~80℃의 롤러에 압력 3~7kg/㎠, 속도 10~20m/분으로 통과시켜 적층한다. PSP/HIPS 시트를 제조하는 방법으로 시트의 표면 광택을 향상시킬 수 있는 방법이다.While applying the adhesive melted at 180 ° C to 250 ° C with a thickness of 20 to 50 µm, the PE or PP film and the PSP / HIPS sheet were applied to a roller at 30 ° C to 80 ° C with a pressure of 3 to 7 kg / cm 2 and a speed of 10 to 20 m /. Laminate by passing through minutes. It is a method which can improve the surface glossiness of a sheet by the method of manufacturing PSP / HIPS sheet.
2) 열접착 방법(제2도 참조)2) Thermal bonding method (see Figure 2)
200℃~280℃로 용융시킨 접착제나 핫멜트를, 먼저 압축 코팅 방식으로 PE 또는 PP 필름에 도포한 후, 이 필름과 PSP/HIPS 시트를 고온의 롤러를 압력 3~7kg/㎠, 속도 10~20m/분으로 통과시켜 열접착에 의하여 적층한다.The adhesive or hot melt melted at 200 ° C. to 280 ° C. is first applied to a PE or PP film by compression coating. Then, the film and the PSP / HIPS sheet are applied to a high temperature roller using a pressure of 3 to 7 kg / cm 2 and a speed of 10 to 20 m. It is laminated by thermal bonding by passing through / min.
이때 접착제의 경우 도포 두께를 20~50㎛로 하고, 핫멜트의 경우 10~15g/㎡로 하는 것이 바람직하며, 롤러의 온도는 접착제인 경우 120℃~180℃, 핫멜트인 경우 200℃~250℃로 하는 것이 바람직하다.At this time, the coating thickness of the adhesive is 20 ~ 50㎛, hot melt is preferably 10 ~ 15g / ㎡, the temperature of the roller is 120 ℃ ~ 180 ℃ for the adhesive, 200 ℃ ~ 250 ℃ for hot melt It is desirable to.
얻어진 PE 또는 PP/PSP/HIPS 시트를 진공성형기 또는 압공성형기에 공급하면서 가열, 성형(100~300kg/㎠, 6~10초, 금형온도: 상단 350~4--℃, 하단 280~330℃)한 후 발형하여 검수과정을 거쳐 라면용기를 제조할 수 있다.While heating and molding the obtained PE or PP / PSP / HIPS sheet to a vacuum molding machine or a press forming machine (100-300kg / cm 2, 6-10 seconds, mold temperature: 350-4-- ℃ upper, 280-330 ℃ lower) After that, the ramen container can be manufactured by undergoing an inspection process.
[실시예]EXAMPLE
[실시예 1]Example 1
PSP(GPPS; General Purpose Polysyrene) 수지를 150℃ 압출기를 사용하여 압출하고, 여기에 HIPS를 200℃에서 코팅한 후 12일 숙성시켜 PSP/HIPS 시트를 제조하였다. 제조된 PSP/HIPS 시트와 PE(PolyEthylene) 필름 사이에 EVA 수지를 30㎛로 도포하면서, 60℃ 롤러를 압력 5kg/㎠, 속도 15m/분으로 통과시켜 적층하였다.PSP (GPPS; General Purpose Polysyrene) resin was extruded using a 150 ° C. extruder, coated with HIPS at 200 ° C. and then aged for 12 days to prepare a PSP / HIPS sheet. While applying an EVA resin at 30 μm between the prepared PSP / HIPS sheet and a PE (PolyEthylene) film, a 60 ° C. roller was laminated at a pressure of 5 kg / cm 2 and a speed of 15 m / min.
이렇게 하여 제조된 PE/PSP/HIPS 시트를 숙성시킨후, 진공 성형기를 이용하여 가열, 성형(200kg/㎠, 8초, 금형온도: 상단 400℃, 하단 330℃)한 후 발형하여 라면용기를 제조하였다.After aging the PE / PSP / HIPS sheet prepared in this way, using a vacuum molding machine, heating, molding (200kg / ㎠, 8 seconds, mold temperature: 400 ℃ upper, 330 ℃ lower) and then molded to prepare a ramen container It was.
[실시예 2]Example 2
250℃로 용융시킨 핫멜트(폴리프로필렌계 공중합체, 파라핀, 수소첨가수지, 항산화제)를 압축 코팅 방법으로 PP 필름(CPP; Cast PolyPropylene)에 두께 12g/㎡이 되도록 도포하였다. PSP(GPPS; General Purpose Polystyrene) 수지 150℃ 압출기를 사용하여 압출하고, 여기에 HIPS를 200℃에서 코팅한 후 12일 숙성시켜 PSP/HIPS 시트를 제조하고, 제조된 PSP/HIPS 시트를 핫멜트가 도포된 PP 필름과 함께 160℃ 롤러로 압력 5kg/㎠, 속도 15m/분으로 통과시켜 열접착에 의하여 적층하였다.A hot melt (polypropylene copolymer, paraffin, hydrogenated resin, antioxidant) melted at 250 ° C. was applied to a PP film (CPP; Cast PolyPropylene) to a thickness of 12 g / m 2 by compression coating. PSP (GPPS; General Purpose Polystyrene) resin is extruded using a 150 ° C. extruder, HIPS is coated at 200 ° C., and then aged for 12 days to prepare PSP / HIPS sheet, and hot melt is applied to the prepared PSP / HIPS sheet. With the PP film, it was laminated by thermal bonding by passing through a 160 ° C roller at a pressure of 5 kg / cm 2 and a speed of 15 m / min.
이렇게 하여 제조된 PP/PSP/HIPS 시트를 숙성시킨 후, 진공 성형기를 이용하여 가열, 성형(200kg/㎠, 8초, 금형온도: 상단 380℃, 하단 320℃)한 후 발형하여 라면용기를 제조하였다.After aging the PP / PSP / HIPS sheet prepared in this way, using a vacuum molding machine, heating, molding (200kg / ㎠, 8 seconds, mold temperature: 380 ℃ top, 320 ℃) after molding to prepare a ramen container It was.
[용출시험]Dissolution Test
각각 기존의 PSP/HIPS 재질의 용기(출원인 회사의 큰사발 용기)와 실시예 1에 의해 제조된 용기에 즉석 라면과 스프를 120g을 넣고, 100℃ 끓는 물을 640cc 붓고, 실온에서 30분간 방치한 후, 비이커에 옮겨 담고, n-헥산 100ml를 가한 후 초음파를 이용하여, 5분씩 2회 추출하였다. 이어 헥산포화 아세토니트릴로 3회 처리하여 지방산을 제거한 후, 40℃에서 2ml까지 농축하였다. 농축된 시료 1㎕를 분석[GC/MSD(HP-5971), 칼럼:DB-5]하여 내분비계 교란 의심물질의 검출 여부를 조사하였다.120 g of instant ramen noodles and soup were added to a conventional PSP / HIPS material container (applicant's large bowl container) and the container prepared according to Example 1, 640cc of 100 ° C. boiling water was poured and left at room temperature for 30 minutes. Then, it was transferred to a beaker, n-hexane 100ml was added, and extracted twice by 5 minutes using ultrasonic waves. Subsequently, the mixture was treated three times with hexane saturated acetonitrile to remove fatty acids, and then concentrated to 2 ml at 40 ° C. 1 μl of the concentrated sample was analyzed [GC / MSD (HP-5971), column: DB-5] to investigate whether suspicious endocrine disruptors were detected.
그 결과 기존의 용기의 경우, 스티렌 다이머 9 ppb, 스티렌 트리머 19 ppb 검출되었으나, 본 발명에 의한 용기에서는 전혀 검출되지 않았다.As a result, in the case of the existing container, 9 ppb of styrene dimer and 19 ppb of styrene trimmer were detected, but it was not detected at all in the container of this invention.
본 발명에 의하면, 우수한 단열성과 경제성을 가지면서, 동시에 가혹한 조건(30분 이상 조리 또는 전자레인지 조리)하에서도 내분비계 교란 의심물질이 전혀 용출되지 않는 라면용기용 시트 및 라면용기가 제공된다.According to the present invention, there is provided a ramen container sheet and a ramen container, which have excellent heat insulation and economical efficiency, and at the same time, do not elute any suspicious endocrine disrupting substance even under severe conditions (30 minutes or more of cooking or microwave cooking).
Claims (8)
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KR1019980035794A KR100283796B1 (en) | 1998-08-28 | 1998-08-28 | Polyethylene or polypropylene / polystyrene paper / high strength polystyrene laminated structure sheet, method for preparing the same, and ramen container using the same |
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KR1019980035794A KR100283796B1 (en) | 1998-08-28 | 1998-08-28 | Polyethylene or polypropylene / polystyrene paper / high strength polystyrene laminated structure sheet, method for preparing the same, and ramen container using the same |
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KR20030067969A (en) * | 2002-02-09 | 2003-08-19 | 주식회사 오광 | A coating film broken environment hormone isolation of polystyrene-vessel sheet |
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KR20030067969A (en) * | 2002-02-09 | 2003-08-19 | 주식회사 오광 | A coating film broken environment hormone isolation of polystyrene-vessel sheet |
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