KR100276464B1 - Method for making rubber packing having circular section - Google Patents
Method for making rubber packing having circular section Download PDFInfo
- Publication number
- KR100276464B1 KR100276464B1 KR1019980015914A KR19980015914A KR100276464B1 KR 100276464 B1 KR100276464 B1 KR 100276464B1 KR 1019980015914 A KR1019980015914 A KR 1019980015914A KR 19980015914 A KR19980015914 A KR 19980015914A KR 100276464 B1 KR100276464 B1 KR 100276464B1
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- South Korea
- Prior art keywords
- rubber
- rubber packing
- section
- molding
- cutting
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0082—Producing articles in the form of closed loops, e.g. rings
- B29D99/0085—Producing articles in the form of closed loops, e.g. rings for sealing purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/20—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of plastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/027—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles having an axis of symmetry
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/36—Moulds for making articles of definite length, i.e. discrete articles
- B29C43/40—Moulds for making articles of definite length, i.e. discrete articles with means for cutting the article
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Gasket Seals (AREA)
Abstract
Description
본 발명은 주로 자동차 냉각장치 중의 하나인 라디에이터와 이 라디에이터의 상하부에 형성된 물탱크 사이에 결합되어 기밀성을 유지케 하는 고무패킹 제조방법에 관한 것으로, 특히 일정한 높이를 가지고 성형된 고무관을 절단장치를 이용하여 단위의 링체로 절단하고, 절단된 단위의 링체를 연삭장치로 마무리 가공하여 완제품인 고무패킹이 제조되게 하므로서, 근본적으로는 고무패킹의 본질적 기능을 원활하게 수행토록 하여 제품의 신뢰성을 증대시키고, 나아가서는 고무패킹 제조과정이 자동으로 이루어지게 하여 생산성을 향상시키는 동시에 불량률이 절감될 수 있도록 한 단면이 원형을 갖는 고무패킹 제조방법에 관한 것이다.The present invention relates to a rubber packing manufacturing method mainly coupled between a radiator, which is one of automobile cooling devices, and a water tank formed on the upper and lower parts of the radiator, to maintain airtightness. By cutting the ring body of the unit and finishing processing the ring body of the cut unit with a grinding device to produce the rubber packing as a finished product, fundamentally to smoothly perform the essential function of the rubber packing to increase the reliability of the product, Furthermore, the present invention relates to a rubber packing manufacturing method having a circular cross section so that a rubber packing manufacturing process is automatically performed, thereby improving productivity and reducing a defective rate.
일반적으로 자동차의 엔진룸에는 엔진을 냉각하여 과열을 방지하는 동시에 적온으로 유지케 하는 냉각장치가 설치되어 있고, 이 냉각장치를 이루는 부품의 하나인 라디에이터 상,하부에는 냉각수가 흐르는 상부탱크와 하부탱크가 각각 설치되어 있으며, 이 라디에이터와 상,하탱크 사이에는 기밀성을 유지하기 위한 수단으로 고무패킹이 결합되어 있다.Generally, a cooling device is installed in an engine room of a car to prevent the engine from overheating and keep it at an appropriate temperature. The upper and lower tanks, through which coolant flows, are provided on the upper and lower parts of the radiator, which is one of the components of the cooling device. Are respectively installed, and the rubber packing is coupled between the radiator and the upper and lower tanks as a means for maintaining airtightness.
이와 같은 목적으로 사용되는 종래 고무패킹의 제조과정을 간단하게 살펴보면 먼저 금형틀(도시하지 않음)에 형성된 성형공간에 고무원재료를 투입한 후 열가압 성형하면 제1도에서와 같이 단면이 원형인 단위의 고무패킹(1)이 성형된다.Looking briefly at the manufacturing process of the conventional rubber packing used for this purpose, if the rubber raw material is first put into the molding space formed in the mold (not shown), and then thermo-pressure molding, the unit having a circular cross section as shown in FIG. Rubber packing 1 is molded.
상기와 같이 열가압 성형된 고무패킹(1) 안쪽과 바깥쪽 중간에는 금형의 파팅 라인에서 바리(2)가 발생하게 되는데 이때 마무리 작업으로 바리(2) 제거작업을 하고, 바리(2)가 제거된 고무패킹(1)을 라디에이터와 상,하탱크 사이에 결합하여 기밀성을 유지토록 하였다.Barrier (2) is generated in the parting line of the mold in the middle of the inside and the outside of the rubber packing (1) heat-molded as described above, the barrier (2) is removed as a finishing operation, the barrier (2) is removed Rubber packing (1) was bonded between the radiator and the upper and lower tanks to maintain airtightness.
이러한 종래 고무패킹 제조방법을 통하여 제조된 고무패킹(1)을 이용하여 라디에이터와 상하탱크 사이에 결합하여 사용할 수는 있으나 다음과 같은 문제점이 발생되었다.Using the rubber packing (1) manufactured by the conventional rubber packing manufacturing method can be used in combination between the radiator and the upper and lower tanks, but the following problems occur.
첫째, 금형틀의 성형공간에서 열가압 성형되는 고무패킹(1)은 금형의 파팅 라인에 의해 제1도에서와 같이 안쪽과 바깥쪽 중간에서 바리(2)가 형성하게 되고, 이러한 바리(2)는 필수 마무리 작업에 해당된다. 이를 위해 종래에는 수작업을 통하여 고무패킹(1) 한 개씩 바리(2) 제거작업을 수행하였기 때문에 생산성이 크게 저하되었고, 이러한 바리(2) 제거작업은 숙련공에 의해 제거작업이 이루어질 뿐 아니라 숙련공에 의해 바리제거 작업이 이루어진다 하더라도 잘못하면 고무패킹(1)에 흠집이나 불량률이 발생되는 요인이 되었다.First, the rubber packing (1) that is heat-pressurized in the molding space of the mold frame is formed with a bar (2) in the middle of the inside and the outside as shown in Figure 1 by the parting line of the mold, such a bar (2) Corresponds to the essential finishing work. To this end, in the past, the rubber packing (1) was removed one by one by means of manual removal of the barrier (2), and productivity was greatly reduced. Such removal of the barrier (2) was performed by skilled workers as well as by skilled workers. Even if the bar removal operation is made, if the wrong was a factor causing scratches or defective rate in the rubber packing (1).
둘째, 고무패킹(1)을 제조시 단위별로 열가압 성형공정을 행하기 때문에 성형공간에서 기포등에 의해 미성형 부분이 발생하므로 고무패킹(1)의 기밀성을 요구하는 균일한 굴곡도를 얻을 수 없어 제품의 신뢰성이 크게 저하되는 문제점이 발생되었다.Second, since the rubber packing 1 is manufactured by a thermo-pressure molding process for each unit, unformed parts are generated due to bubbles in the molding space, so that uniform curvature requiring the airtightness of the rubber packing 1 cannot be obtained. There is a problem that the reliability of the product is greatly reduced.
따라서 본 발명은 이러한 종래 기술의 문제점을 근본적으로 해결하기 위하여 안출한 것으로 그 목적은 종래와 같이 금형틀에서 고무패킹이 단위로 성형되고, 단위로 성형된 고무패킹을 수작업을 통하여 마무리하는 방법을 탈피하여 근본적으로는 고무패킹의 본질적 기능을 원활하게 수행토록 하여 제품의 신뢰성을 증대시키고, 나아가서는 고무패킹 제조과정이 자동으로 이루어지게 하여 생산성을 향상시키는 동시에 불량률이 절감될 수 있도록 한 단면이 원형을 갖는 고무패킹 제조방법을 제공하는데 있다.Therefore, the present invention has been made to fundamentally solve the problems of the prior art, the object of which is to eliminate the method of finishing the rubber packing is molded in units, and the rubber packing molded in units by hand as in the prior art Basically, the cross section is designed to improve the reliability of the product by performing the essential function of rubber packing smoothly, and furthermore, the rubber packing manufacturing process is performed automatically to improve productivity and reduce defect rate. It is to provide a rubber packing manufacturing method having.
제1도는 종래 제조방법에 의해 완성된 고무패킹의 사시도.1 is a perspective view of a rubber packing completed by a conventional manufacturing method.
제2도는 종래 금형틀에 의해 열가압 성형된 고무패킹의 요부 사시도.Figure 2 is a perspective view of the main portion of the rubber packing thermoformed by a conventional mold.
제3도는 본 발명에 따른 고무패킹의 제조방법을 나타낸 공정도.3 is a process chart showing a manufacturing method of a rubber packing according to the present invention.
제4도는 본 발명에 따른 고무관의 다른 실시예를 나타낸 평면도.4 is a plan view showing another embodiment of a rubber tube according to the present invention.
제5도는 본 발명에 따른 고무관의 또 다른 실시예를 나타낸 평면도.5 is a plan view showing another embodiment of a rubber tube according to the present invention.
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
100 : 고무패킹 110 : 링체100: rubber packing 110: ring body
120 : 고무관 200 : 절단장치120: rubber tube 200: cutting device
300 : 연삭장치300: grinding device
상기한 목적을 달성하기 위한 수단으로 본 발명은 금형틀에 형성된 성형공간에 고무원재료가 투입되고, 이 성형공간에 투입된 고무원재료를 열가압 성형하여 다수의 고무패킹이 제조될 수 있도록 일정한 높이를 가지며 내부가 관통된 고무관을 성형하는 성형공정과; 성형공정에 의해 일정한 높이로 성형된 고무관을 절단장치에 연결 작동시켜 단면이 정사각형을 갖는 다수의 링체로 절단하는 절단공정과; 절단공정을 거쳐 단면이 정사각형으로 절단된 링체를 연삭장치에 각각 연결한 후 그 단면이 원형을 갖도록 가공하는 연삭공정을 차례로 거쳐 고무패킹이 제조완료되는 일련의 공정을 그 기술적 구성상의 기본 특징으로 한다.The present invention as a means for achieving the above object is a rubber raw material is injected into the molding space formed in the mold frame, the rubber raw material injected into the molding space has a certain height so that a number of rubber packing can be manufactured by A molding step of molding a rubber tube through which the inside penetrates; A cutting step of cutting a plurality of ring bodies having a square cross section by connecting and operating a rubber tube molded to a certain height by a molding step to a cutting device; The basic feature of the technical configuration is a series of processes in which the rubber packing is manufactured through the grinding process of connecting the ring bodies whose squares are cut into squares through the cutting process, and then processing them to have a circular shape in the cross-sections. .
[실시예]EXAMPLE
이하 본 발명의 바람직한 실시예를 첨부도면을 참조하여 보다 상세하게 설명하면 다음과 같다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
제3도는 본 발명에 따른 제조방법에 의해 고무패킹이 제조되는 공정을 나타낸 공정도로서, 본 발명은 고무패킹(100)을 제조하기 위한 수단으로 금형틀(도시하지 않음)에 의해 열가압 성형된 고무관(120)을 단위의 링체(110)로 절달하는 절단장치(200)와, 이 절단장치(200)에 의해 절단된 링체(110)를 연삭하여 고무패킹(100)으로 가공하는 연삭장치(300)가 동원되고, 이러한 절단장치(200) 및 연삭장치(300)에 의해 본 발명은 성형공정-절단공정-연삭공정을 차례로 거쳐 하나의 완전한 고무패킹(100)이 제조된다.3 is a process diagram showing a process of manufacturing a rubber packing by the manufacturing method according to the present invention, the present invention is a rubber tube thermo-pressure molded by a mold (not shown) as a means for manufacturing the rubber packing 100 Cutting device 200 for passing the 120 to the ring body 110 of the unit, and grinding device 300 for grinding the ring body 110 cut by the cutting device 200 to be processed into a rubber packing 100 By the cutting device 200 and the grinding device 300, the present invention is one complete rubber packing 100 is manufactured through a molding process, a cutting process and a grinding process.
[성형공정][Molding process]
금형틀에 형성된 성형공간에 고무원재료를 투입한 후, 이 성형공간에 투입된 고무원재료를 열가압 성형하면 제3도에서와 같이 다수의 고무패킹(100)이 제조될 수 있도록 일정한 높이(h)를 가지며 내부가 관통된 고무관(120)이 성형된다.After the rubber raw material is put into the molding space formed in the mold mold, and the rubber raw material put into the molding space is subjected to thermo-pressure molding, as shown in FIG. 3, a constant height h is formed so that a plurality of rubber packings 100 can be manufactured. And a rubber tube 120 penetrated therein is formed.
[절단공정][Cutting process]
성형공정에 의해 일정한 높이(h)를 가지고 고무관(120)이 성형되면, 이 고무관(120)의 양단부를 절단장치(200)의 주동축(210)과 피동축(220)에 걸은 상태에서 절단장치(200)를 작동시킨다.When the rubber tube 120 is molded with a constant height h by the molding process, the cutting device is placed in a state in which both ends of the rubber tube 120 are hooked to the main shaft 210 and the driven shaft 220 of the cutting device 200. Activate 200.
그러면 고무관(100)은 벨트처럼 회전하고, 이 회전하는 고무관(120)에 대해 절단커터(230)를 일정한 간격을 두고 진입시키면 단면이 정사각형을 갖는 단위의 링체(110)로 절단된다.Then, the rubber tube 100 rotates like a belt, and when the cutting cutter 230 enters at regular intervals with respect to the rotating rubber tube 120, the cross section is cut into a ring body 110 having a square section.
[연삭공정][Grinding process]
절단공정을 통해 단위로 링체(110)가 절단되면, 이 링체(110)의 양단부를 연삭장치(300)의 주동축(310)과 피동축(320)에 각각 걸은 상태에서 연삭장치(300)를 작동시킨다.When the ring body 110 is cut in units through a cutting process, the grinding device 300 is placed in a state in which both ends of the ring body 110 are respectively hung on the main shaft 310 and the driven shaft 320 of the grinding apparatus 300. It works.
그러면 링체(110)는 벨트처럼 회전하고, 이 회전하는 링체(110)에 연삭숫돌(330)을 진입시키면 단면이 정사각형으로 절단된 링체(110)는 단면이 원형으로 가공되면서 완제품인 고무패킹(100)으로 제조된다.Then, the ring body 110 rotates like a belt, and when the grinding wheel 330 enters the rotating ring body 110, the ring body 110 cut into a square cross section is processed into a circular cross section, and the rubber packing 100 is a finished product. Is prepared).
이때 고무패킹(100)을 연삭장치(300)로 부터 분리하면 고무의 특성상 라디에이터와 상,하탱크 사이에 결합될 수 있도록 성형공정에서 성형된 형태의 직사각형으로 복귀된다.In this case, when the rubber packing 100 is separated from the grinding device 300, the rubber packing 100 is returned to the rectangular shape in the molding process so that the rubber packing 100 may be coupled between the radiator and the upper and lower tanks.
한편 상기와 같이 성형공정-절단공정-연삭공정을 차례로 거쳐 고무패킹을 제조할 수 있다면 라디에이터외에 다른 부품에 적용될 수 있도록 제2도와 제3도에서와 같이 원형의 고무관(120a)으로 성형하거나, 다각형의 고무관(120b)으로 성형할 수 있다.On the other hand, if the rubber packing can be manufactured through a molding process, a cutting process, and a grinding process as described above, it may be molded into a circular rubber tube 120a as shown in FIGS. 2 and 3 so as to be applied to other parts besides a radiator, or polygonal It can be molded into the rubber tube 120b.
이상에서 살펴본 바와 같이 본 발명에 의하면, 일정한 높이를 가지고 성형된 고무관은 절단장치에 의해 단면이 정사각형인 단위의 링체로 절단되고, 절단된 단위의 링체는 연삭장치를 통하여 단면이 원형인 고무패킹으로 마무리 가공되기 때문에 고무패킹의 균일한 굴곡도를 얻을 수 있어 근본적으로 고무패킹의 본질적 기능을 원활하게 수행할 수 있고 이에 따라 제품의 신뢰성이 증대된다.As described above, according to the present invention, a rubber tube molded with a constant height is cut into a ring body of square unit by a cutting device, and the ring unit of the cut unit is a rubber packing having a circular cross section through a grinding device. Because of the finishing process, it is possible to obtain a uniform degree of bending of the rubber packing, thereby essentially performing the essential functions of the rubber packing smoothly, thereby increasing the reliability of the product.
또한, 금형틀에 의해 성형된 고무관은 절단공정, 연삭공정을 통해 자동으로 고무패킹으로 제조되기 때문에 종래 수작업에 의한 제조방법 보다는 생산성이 크게 향상되는 동시에 불량률이 절감되는 등의 효과가 있는 것이다.In addition, since the rubber tube molded by the mold frame is automatically manufactured by rubber packing through a cutting process and a grinding process, the productivity is greatly improved as compared with the conventional manual manufacturing method, and the defect rate is reduced.
이상에서는 본 발명을 특정의 바람직한 실시예를 참고하여 설명하였으나, 본 발명은 상기한 실시예에 한정되지 아니하며 본 발명의 요지를 벗어나지 않는 범위에서 당해 발명이 속하는 분야에서 통상의 지식을 가진자에 의해 다양한 변경과 수정이 가능하게 이루어질 수 있는 것이다.In the above, the present invention has been described with reference to specific preferred embodiments, but the present invention is not limited to the above-described embodiments and should be made by those skilled in the art to which the present invention pertains without departing from the gist of the present invention. Various changes and modifications can be made.
Claims (5)
Priority Applications (1)
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KR1019980015914A KR100276464B1 (en) | 1998-05-04 | 1998-05-04 | Method for making rubber packing having circular section |
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KR1019980015914A KR100276464B1 (en) | 1998-05-04 | 1998-05-04 | Method for making rubber packing having circular section |
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KR19980033638A KR19980033638A (en) | 1998-07-25 |
KR100276464B1 true KR100276464B1 (en) | 2001-01-15 |
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CN117532439B (en) * | 2024-01-09 | 2024-03-29 | 泰州市永宁亚克力制品有限公司 | Adjustable burr polishing device for acrylic plate semi-finished product |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61252969A (en) * | 1985-04-29 | 1986-11-10 | Nok Corp | Manufacture of endless packing and apparatus thereof |
US5461776A (en) * | 1990-01-09 | 1995-10-31 | Ae Piston Products Limited | Method of manufacturing piston rings |
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1998
- 1998-05-04 KR KR1019980015914A patent/KR100276464B1/en not_active IP Right Cessation
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61252969A (en) * | 1985-04-29 | 1986-11-10 | Nok Corp | Manufacture of endless packing and apparatus thereof |
US5461776A (en) * | 1990-01-09 | 1995-10-31 | Ae Piston Products Limited | Method of manufacturing piston rings |
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