KR100252036B1 - Three-layered polymer film - Google Patents
Three-layered polymer film Download PDFInfo
- Publication number
- KR100252036B1 KR100252036B1 KR1019980014999A KR19980014999A KR100252036B1 KR 100252036 B1 KR100252036 B1 KR 100252036B1 KR 1019980014999 A KR1019980014999 A KR 1019980014999A KR 19980014999 A KR19980014999 A KR 19980014999A KR 100252036 B1 KR100252036 B1 KR 100252036B1
- Authority
- KR
- South Korea
- Prior art keywords
- layer
- polymer film
- weight
- poly
- naphthalate
- Prior art date
Links
- 229920006254 polymer film Polymers 0.000 title claims abstract description 50
- -1 poly(ethylene terephthalate) Polymers 0.000 claims abstract description 77
- 229920001225 polyester resin Polymers 0.000 claims abstract description 44
- 239000004645 polyester resin Substances 0.000 claims abstract description 44
- 229920000139 polyethylene terephthalate Polymers 0.000 claims abstract description 33
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 33
- 229920005672 polyolefin resin Polymers 0.000 claims abstract description 26
- 239000000314 lubricant Substances 0.000 claims abstract description 15
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 14
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000003063 flame retardant Substances 0.000 claims abstract description 13
- 229920001707 polybutylene terephthalate Polymers 0.000 claims abstract description 11
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims abstract description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 10
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims abstract description 8
- 239000002245 particle Substances 0.000 claims abstract description 7
- 239000005995 Aluminium silicate Substances 0.000 claims abstract description 5
- 229910021536 Zeolite Inorganic materials 0.000 claims abstract description 5
- 235000012211 aluminium silicate Nutrition 0.000 claims abstract description 5
- 229910000019 calcium carbonate Inorganic materials 0.000 claims abstract description 5
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims abstract description 5
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 5
- 239000000454 talc Substances 0.000 claims abstract description 5
- 229910052623 talc Inorganic materials 0.000 claims abstract description 5
- 239000010457 zeolite Substances 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 18
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical compound O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 claims description 15
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 claims description 12
- 239000011112 polyethylene naphthalate Substances 0.000 claims description 12
- 229920005989 resin Polymers 0.000 claims description 10
- 239000011347 resin Substances 0.000 claims description 10
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 8
- 239000010419 fine particle Substances 0.000 claims description 8
- 239000000155 melt Substances 0.000 claims description 8
- 229920001400 block copolymer Polymers 0.000 claims description 6
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 claims description 6
- 239000004408 titanium dioxide Substances 0.000 claims description 6
- 150000002148 esters Chemical class 0.000 claims description 5
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 5
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 claims description 4
- 239000000178 monomer Substances 0.000 claims description 4
- 229940014800 succinic anhydride Drugs 0.000 claims description 4
- 239000001993 wax Substances 0.000 claims description 4
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 claims description 3
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 claims description 3
- JMMZCWZIJXAGKW-UHFFFAOYSA-N 2-methylpent-2-ene Chemical compound CCC=C(C)C JMMZCWZIJXAGKW-UHFFFAOYSA-N 0.000 claims description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 3
- 229940057995 liquid paraffin Drugs 0.000 claims description 3
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 claims description 3
- 239000012188 paraffin wax Substances 0.000 claims description 3
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 claims description 3
- 239000010734 process oil Substances 0.000 claims description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 2
- 239000005977 Ethylene Substances 0.000 claims description 2
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 4
- 238000004049 embossing Methods 0.000 abstract description 3
- 235000010216 calcium carbonate Nutrition 0.000 abstract 1
- 238000010304 firing Methods 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 100
- 239000004743 Polypropylene Substances 0.000 description 14
- 229910010413 TiO 2 Inorganic materials 0.000 description 11
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 9
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 6
- 230000001965 increasing effect Effects 0.000 description 6
- 239000004604 Blowing Agent Substances 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 5
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 5
- 230000000704 physical effect Effects 0.000 description 5
- 229920000098 polyolefin Polymers 0.000 description 5
- 239000011148 porous material Substances 0.000 description 5
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- 238000012643 polycondensation polymerization Methods 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 229920000915 polyvinyl chloride Polymers 0.000 description 4
- 239000004800 polyvinyl chloride Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical class ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 239000002537 cosmetic Substances 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 description 3
- SVTBMSDMJJWYQN-UHFFFAOYSA-N 2-methylpentane-2,4-diol Chemical compound CC(O)CC(C)(C)O SVTBMSDMJJWYQN-UHFFFAOYSA-N 0.000 description 2
- 239000004156 Azodicarbonamide Substances 0.000 description 2
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- XOZUGNYVDXMRKW-AATRIKPKSA-N azodicarbonamide Chemical compound NC(=O)\N=N\C(N)=O XOZUGNYVDXMRKW-AATRIKPKSA-N 0.000 description 2
- 235000019399 azodicarbonamide Nutrition 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- JZZYEPMPRIJICF-UHFFFAOYSA-N dimethyl naphthalene-1,6-dicarboxylate Chemical compound COC(=O)C1=CC=CC2=CC(C(=O)OC)=CC=C21 JZZYEPMPRIJICF-UHFFFAOYSA-N 0.000 description 2
- GYUVMLBYMPKZAZ-UHFFFAOYSA-N dimethyl naphthalene-2,6-dicarboxylate Chemical compound C1=C(C(=O)OC)C=CC2=CC(C(=O)OC)=CC=C21 GYUVMLBYMPKZAZ-UHFFFAOYSA-N 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 239000012760 heat stabilizer Substances 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000123 paper Substances 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- CQSQUYVFNGIECQ-UHFFFAOYSA-N 1-n,4-n-dimethyl-1-n,4-n-dinitrosobenzene-1,4-dicarboxamide Chemical compound O=NN(C)C(=O)C1=CC=C(C(=O)N(C)N=O)C=C1 CQSQUYVFNGIECQ-UHFFFAOYSA-N 0.000 description 1
- NMYFVWYGKGVPIW-UHFFFAOYSA-N 3,7-dioxabicyclo[7.2.2]trideca-1(11),9,12-triene-2,8-dione Chemical compound O=C1OCCCOC(=O)C2=CC=C1C=C2 NMYFVWYGKGVPIW-UHFFFAOYSA-N 0.000 description 1
- WSQZNZLOZXSBHA-UHFFFAOYSA-N 3,8-dioxabicyclo[8.2.2]tetradeca-1(12),10,13-triene-2,9-dione Chemical compound O=C1OCCCCOC(=O)C2=CC=C1C=C2 WSQZNZLOZXSBHA-UHFFFAOYSA-N 0.000 description 1
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 description 1
- MEJAPGGFIJZHEJ-UHFFFAOYSA-N 5-acetamido-1,3,4-thiadiazole-2-sulfonyl chloride Chemical class CC(=O)NC1=NN=C(S(Cl)(=O)=O)S1 MEJAPGGFIJZHEJ-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- FNGGVJIEWDRLFV-UHFFFAOYSA-N anthracene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=CC3=C(C(O)=O)C(C(=O)O)=CC=C3C=C21 FNGGVJIEWDRLFV-UHFFFAOYSA-N 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 1
- KYKAJFCTULSVSH-UHFFFAOYSA-N chloro(fluoro)methane Chemical class F[C]Cl KYKAJFCTULSVSH-UHFFFAOYSA-N 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 description 1
- PXBRQCKWGAHEHS-UHFFFAOYSA-N dichlorodifluoromethane Chemical compound FC(F)(Cl)Cl PXBRQCKWGAHEHS-UHFFFAOYSA-N 0.000 description 1
- 235000019404 dichlorodifluoromethane Nutrition 0.000 description 1
- BTVWZWFKMIUSGS-UHFFFAOYSA-N dimethylethyleneglycol Natural products CC(C)(O)CO BTVWZWFKMIUSGS-UHFFFAOYSA-N 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- UHPJWJRERDJHOJ-UHFFFAOYSA-N ethene;naphthalene-1-carboxylic acid Chemical compound C=C.C1=CC=C2C(C(=O)O)=CC=CC2=C1 UHPJWJRERDJHOJ-UHFFFAOYSA-N 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 229940051250 hexylene glycol Drugs 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000011859 microparticle Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- RKISUIUJZGSLEV-UHFFFAOYSA-N n-[2-(octadecanoylamino)ethyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCCCCCCCC RKISUIUJZGSLEV-UHFFFAOYSA-N 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 1
- VAWFFNJAPKXVPH-UHFFFAOYSA-N naphthalene-1,6-dicarboxylic acid Chemical compound OC(=O)C1=CC=CC2=CC(C(=O)O)=CC=C21 VAWFFNJAPKXVPH-UHFFFAOYSA-N 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical group C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 150000002832 nitroso derivatives Chemical class 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 150000007519 polyprotic acids Polymers 0.000 description 1
- 229920005996 polystyrene-poly(ethylene-butylene)-polystyrene Polymers 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- MHSKRLJMQQNJNC-UHFFFAOYSA-N terephthalamide Chemical compound NC(=O)C1=CC=C(C(N)=O)C=C1 MHSKRLJMQQNJNC-UHFFFAOYSA-N 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 229920006163 vinyl copolymer Polymers 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/03—3 layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/02—Cellular or porous
- B32B2305/026—Porous
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/308—Heat stability
Landscapes
- Laminated Bodies (AREA)
Abstract
Description
본 발명은 3층 고분자 필름에 관한 것으로서, 보다 상세하게는 종래의 폴리염화비닐을 기재로 한 화장재와 달리 연소시 염화수소 등의 유해가스를 발생하지 않으며 기계적 강도과 열안정성이 우수한 3층 고분자 필름에 관한 것이다.The present invention relates to a three-layer polymer film, and more specifically, to a three-layer polymer film having excellent mechanical strength and thermal stability without generating harmful gases such as hydrogen chloride when burning, unlike a conventional cosmetic material based on polyvinyl chloride. It is about.
화장재는 건축물의 내외 벽지, 인쇄장식용지, 장판지 등을 말한다. 종래 화장재로서는 화재시 불꽃의 전파를 방지하기 위하여 난연지 등을 기재로 하여 그 위에 폴리염화비닐(이하, PVC라 칭함)을 입힌 후 엠보싱(embossing) 가공등을 한 것이 주로 사용되고 있다. 그러나, 화재 또는 소각폐기시 발생되는 염화수소로 인한 환경문제 때문에 최근에는 아크릴계 수지 또는 에틸렌-비닐계 공중합수지 등이 사용되고 있다. 그러나, 이러한 수지를 사용하면 제조단가가 상승하며 PVC를 사용하는 경우에 비하여 기계적강도, 열안정성, 및 엠보스(emboss)의 재현성이 저하하는 문제점이 있다.Cosmetic materials refer to the interior and exterior of the building, printed decorative paper, cardboard. Conventionally, in order to prevent the propagation of the flame in the case of fire, a flame retardant paper or the like is coated with polyvinyl chloride (hereinafter referred to as PVC) on it, and then embossed or the like is mainly used. However, due to environmental problems due to hydrogen chloride generated during fire or incineration waste, acrylic resins or ethylene-vinyl copolymer resins have recently been used. However, the use of such a resin increases the manufacturing cost and there is a problem that the mechanical strength, thermal stability, and the reproducibility of embossing is lowered compared to the case of using PVC.
따라서, 본 발명이 이루고자 하는 기술적 과제는 기계적강도과 열안정성이 우수하고 연소시 염화수소를 발생하지 않으며 경량성과 완충성이 우수하여 엠보스 재현성이 우수한 화장재로서 사용될 수 있는 3층 고분자 필름을 제공하는데 있다.Accordingly, the technical problem to be achieved by the present invention is to provide a three-layer polymer film that can be used as a cosmetic material having excellent mechanical strength and thermal stability, does not generate hydrogen chloride during combustion, and has excellent emboss reproducibility due to its excellent weight and buffering properties. .
상기 기술적 과제를 달성하기 위하여, 본 발명은 폴리에틸렌테레프탈레이트, 폴리부틸렌테레프탈레이트, 폴리에틸렌나프탈레이트, 및 폴리부틸렌나프탈레이트로 이루어진 그룹에서 선택된 적어도 어느 하나로서 폴리에틸렌테레프탈레이트의 함량이 80중량% 이상이며 극한점도가 0.5 ~ 0.7㎗/g인 폴리에스테르 수지에 폴리올레핀계 수지를 5 ~ 30중량%, 상기 폴리에스테르 수지와 상기 폴리올레핀계 수지와의 상용성을 증진시키기 위한 상용화제를 0.5 ~ 20중량%, 및 유기 윤활제를 0.5 ~ 30중량% 분산함유시켜 이루어진 다공성 제1층; 폴리에틸렌테레프탈레이트, 폴리부틸렌테레프탈레이트, 폴리에틸렌나프탈레이트, 및 폴리부틸렌나프탈레이트로 이루어진 그룹에서 선택된 적어도 어느 하나로서 폴리에틸렌테레프탈레이트의 함량이 80중량% 이상이며 극한점도가 0.5 ~ 0.7㎗/g인 폴리에스테르 수지에 난연제를 5 ~ 40 중량% 분산 함유시켜 이루어지며, 상기 다공성 제1층의 어느 일면에 적층된 제2층; 및 폴리에틸렌테레프탈레이트, 폴리부틸렌테레프탈레이트, 폴리에틸렌나프탈레이트, 및 폴리부틸렌나프탈레이트로 이루어진 그룹에서 선택된 적어도 어느 하나로서 폴리에틸렌테레프탈레이트의 함량이 80중량% 이상이며 극한점도가 0.5 ~ 0.7㎗/g인 폴리에스테르 수지에 이산화티타늄, 탄산칼슘, 황산바륨, 실리카, 카오린, 탈크 및 제올라이트로 이루어진 그룹으로부터 선택된 적어도 어느 하나로서 평균입경이 0.1 ~ 10㎛인 미립자를 0.01 ~ 15중량%를 분산함유시켜 이루어지며 상기 다공성 제1층의 어느 일면에 적층된 제3층을 포함하는 것을 특징으로 하는 3층 고분자 필름을 제공한다.In order to achieve the above technical problem, the present invention is at least any one selected from the group consisting of polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, and polybutylene naphthalate content of polyethylene terephthalate is 80% by weight or more and 5 to 30% by weight of a polyolefin resin in a polyester resin having an intrinsic viscosity of 0.5 to 0.7 dl / g, 0.5 to 20% by weight of a compatibilizer for improving compatibility between the polyester resin and the polyolefin resin, And a porous first layer made by dispersing 0.5-30% by weight of an organic lubricant. At least one selected from the group consisting of polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, and polybutylene naphthalate and having a content of polyethylene terephthalate of 80% by weight or more and an intrinsic viscosity of 0.5 to 0.7 dl / g A second layer formed by dispersing 5 to 40% by weight of a flame retardant in the ester resin and laminated on any one surface of the porous first layer; And at least one selected from the group consisting of polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, and polybutylene naphthalate, wherein the content of polyethylene terephthalate is 80% by weight or more and the ultimate viscosity is 0.5 to 0.7 dl / g. At least one selected from the group consisting of titanium dioxide, calcium carbonate, barium sulfate, silica, kaolin, talc and zeolite in a polyester resin is made by dispersing 0.01 to 15% by weight of fine particles having an average particle diameter of 0.1 to 10 μm. It provides a three-layer polymer film comprising a third layer laminated on any one surface of the porous first layer.
본 발명에 있어서, 상기 다공성 제1층의 두께는 상기 3층 고분자 필름 총두께의 50 ~ 80%이고, 상기 제2층의 두께는 상기 3층 고분자 필름 총두께의 15% 이하인 것이 바람직하다.In the present invention, the thickness of the porous first layer is 50 to 80% of the total thickness of the three-layer polymer film, the thickness of the second layer is preferably 15% or less of the total thickness of the three-layer polymer film.
본 발명에 있어서, 상기 3층 고분자 필름의 밀도는 0.80 ~ 1.10g/cm3인 것이 바람직하다.In the present invention, the density of the three-layer polymer film is preferably 0.80 to 1.10 g / cm 3 .
본 발명에 있어서, 상기 난연제는 포스핀산(phosphinic acid)인 것이 바람직하다.In the present invention, the flame retardant is preferably phosphinic acid.
본 발명에 있어서, 상기 폴리올레핀계 수지는 에틸렌, 프로필렌, 부텐, 펜텐, 메틸펜텐, 헥센, 옥텐, 및 비닐 아세테이트로 이루어진 그룹으로부터 선택된 적어도 어느 하나의 단량체로부터 중합된 것으로서 용융지수가 1 ~ 25gr/min인 것이 바람직하다.In the present invention, the polyolefin-based resin is polymerized from at least one monomer selected from the group consisting of ethylene, propylene, butene, pentene, methylpentene, hexene, octene, and vinyl acetate, the melt index of 1 ~ 25gr / min Is preferably.
본 발명에 있어서, 상기 상용화제는 스티렌과 에틸렌이 공중합된 단위와 부틸렌과 스티렌이 공중합된 단위의 블록 공중합체(Styrene-Ethylene/Butylene-Styrene Block Copolymer : 이하, "SEBS 블록 공중합체"로 칭함)와 같은 폴리올레핀에 무수말레인산 또는 무수숙신산이 그래프트된 것이 바람직하다.In the present invention, the compatibilizer is a block copolymer of styrene and ethylene copolymerized units and butylene and styrene copolymerized units (Styrene-Ethylene / Butylene-Styrene Block Copolymer: hereinafter referred to as “SEBS block copolymer”). Preference is given to grafting maleic anhydride or succinic anhydride to a polyolefin such as).
본 발명에 있어서, 상기 유기 윤활제는 에틸렌비스스테아미드계 왁스, 유동 파라핀, 파라핀 왁스, 탄화수소계 프로세스 오일, 및 스테아릴 알콜로 이루어진 그룹으로부터 선택된 적어도 어느 하나인 것이 바람직하다.In the present invention, the organic lubricant is preferably at least one selected from the group consisting of ethylenebissteamide wax, liquid paraffin, paraffin wax, hydrocarbon process oil, and stearyl alcohol.
본 발명에 따른 3층 고분자 필름은 필름에 엠보스 재현성을 발휘하는데 필요한 경량성과 완충성을 부여하는 다공성 제1층, 필름에 난연성을 부여하는 제2층, 및 필름에 이활성 및 광차단성을 부여하는 제3층으로 이루어져 있다. 따라서, 본 발명에 따른 3층 고분자 필름은 기계적강도, 열안정성, 엠보스 재현성이 우수하고 염화비닐을 포함하고 있지 않으므로 연소시 염화수소를 발생하지 않으며 전체적으로 기계적 강도도 우수한 특징이 있다.The three-layered polymer film according to the present invention provides a porous first layer for imparting lightweight and buffering properties necessary for exhibiting emboss reproducibility to the film, a second layer for imparting flame retardancy to the film, and imparting activity and light blocking properties to the film. It consists of a third layer. Therefore, since the three-layer polymer film according to the present invention has excellent mechanical strength, thermal stability, emboss reproducibility, and does not contain vinyl chloride, it does not generate hydrogen chloride during combustion and has excellent mechanical strength as a whole.
이하, 본 발명의 3층 고분자 필름 및 그 제조방법에 대해 상세히 설명하기로 한다. 다만, 여기서 달리 언급하지 않으면 중량%는 폴리에스테르 수지의 중량을 기준으로 한 중량%를 나타낸다.Hereinafter, the three-layer polymer film of the present invention and a manufacturing method thereof will be described in detail. However, unless stated otherwise, the weight percent refers to the weight percent based on the weight of the polyester resin.
본 발명에 의한 3층 고분자 필름은 폴리에스테르 수지에 폴리올레핀계 수지, 상용화제, 및 유기윤활제가 분산함유되어 이루어진 다공성 제1층의 양표면에 상기 폴리에스테르 수지에 난연제가 분산함유되어 이루어진 제2층과 상기 폴리에스테르 수지에 무기미립자가 분산함유되어 이루진 제3층이 각각 적층되어 있는 구조로 이루어진다.The three-layer polymer film according to the present invention has a second layer in which a flame retardant is dispersed in a polyester resin on both surfaces of a porous first layer in which a polyolefin-based resin, a compatibilizer, and an organic lubricant are dispersed in a polyester resin. And a third layer formed by dispersing inorganic fine particles in the polyester resin.
본 발명에 있어서, 상기 폴리에스테르 수지는 폴리에틸렌테레프탈레이트, 폴리부틸렌테레프탈레이트, 폴리에틸렌나프탈레이트, 및 폴리부틸렌나프탈레이트로 이루어진 그룹에서 선택된 적어도 어느 하나로서 폴리에틸렌테레프탈레이트의 함량이 80중량% 이상이며 극한점도가 0.5 ~ 0.7㎗/g을 사용하는 것이 바람직하다. 극한점도가 0.50㎗/g 미만이면 최종필름의 파단강도가 저하되고, 극한점도가 0.7㎗/g를 초과하면 최종필름의 밀도가 커지는 문제점이 있다. 상기 폴리에스테르 수지는 통상의 폴리에스테르 합성법에 따라 제조되는데 상기 폴리에스테르 수지의 반복단위중 에틸렌테레프탈레이트는 테레프탈산 또는 디메틸테레프탈레이트와 에틸렌글리콜의 축중합, 부틸렌테레프탈레이트는 테레프탈산 또는 디메틸테레프탈레이트와 테트라메틸렌글리콜의 축중합, 에틸렌나프탈레이트는 2,6-나프탈렌디카르복실산 또는 디메틸-2,6-나프탈렌디카르복실레이트와 에틸렌글리콜의 축중합, 부틸렌나프탈레이트는 2,6-나프탈렌디카르복실산 또는 디메틸-2,6-나프탈렌디카르복실레이트와 테트라메틸렌글리콜의 축중합에 의하여 형성된다.In the present invention, the polyester resin is at least one selected from the group consisting of polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, and polybutylene naphthalate, the content of polyethylene terephthalate is 80% by weight or more and the limit It is preferable to use a viscosity of 0.5-0.7 dl / g. If the ultimate viscosity is less than 0.50 dl / g, the breaking strength of the final film is lowered, and if the ultimate viscosity exceeds 0.7 dl / g, there is a problem that the density of the final film is increased. The polyester resin is prepared according to a conventional polyester synthesis method, ethylene terephthalate of the repeating unit of the polyester resin is terephthalic acid or dimethyl terephthalate condensation polymerization of ethylene glycol, butylene terephthalate is terephthalic acid or dimethyl terephthalate and tetra Methylene glycol condensation polymerization, ethylene naphthalate is 2,6-naphthalenedicarboxylic acid or dimethyl-2,6-naphthalenedicarboxylate, condensation polymerization of ethylene glycol, butylene naphthalate is 2,6-naphthalenedicarboxyl It is formed by condensation polymerization of acid or dimethyl-2,6-naphthalenedicarboxylate and tetramethylene glycol.
그밖에, 상기 폴리에스테르 수지는 반복단위의 40중량% 미만의 범위에서 제3의 공중합 성분을 포함할 수 있다. 상기 공중합 성분을 형성하기 위하여 사용될 수 있는 단량체로서는 이소프탈산, 디메틸-2,5-나프탈렌디카르복실레이트, 2,5-나프탈렌디카르복실산, 사이클로헥산디카르복실산, 디페녹시에탄디카르복실산, 디페닐디카르복실산, 디페닐에테르디카르복실산, 안트라센디카르복실산 또는 α,β-비스(2-클로로페녹시)에탄-4,4-디카르복실산, 아디프산, 5-나트륨설포이소프탈산, 트리멜리트산, 피로멜리트산 등의 이염기산 또는 다염기산, 트리메틸렌글리콜, 펜타메틸렌글리콜, 헥사메틸렌글리콜, 헥실렌글리콜, 네오펜틸렌글리콜, 폴리에틸렌글리콜, p-크실렌글리콜, 1,4-사이클로헥산디메탄올, 5-나트륨설포레소시놀 등의 디올을 들 수 있다.In addition, the polyester resin may include a third copolymerization component in less than 40% by weight of the repeating unit. Monomers that can be used to form the copolymerization component are isophthalic acid, dimethyl-2,5-naphthalenedicarboxylate, 2,5-naphthalenedicarboxylic acid, cyclohexanedicarboxylic acid, diphenoxyethanedicar Acid, diphenyldicarboxylic acid, diphenyletherdicarboxylic acid, anthracenedicarboxylic acid or α, β-bis (2-chlorophenoxy) ethane-4,4-dicarboxylic acid, adipic acid Dibasic or polybasic acids such as 5-sodium sulfoisophthalic acid, trimellitic acid and pyromellitic acid, trimethylene glycol, pentamethylene glycol, hexamethylene glycol, hexylene glycol, neopentylene glycol, polyethylene glycol, p-xylene And diols such as glycol, 1,4-cyclohexanedimethanol, and 5-sodium sulfolesosinol.
본 발명에 있어서, 상기 제1층은 상기 폴리에스테르 수지에 폴리올레핀계 수지, 폴리에스테르 수지와 폴리올레핀계 수지와의 상용성을 증진시키기 위한 상용화제, 및 유기 윤활제를 분산함유시켜 이루어진 다공성층이다.In the present invention, the first layer is a porous layer formed by dispersing the polyester resin with a polyolefin resin, a compatibilizer for enhancing the compatibility of the polyester resin with the polyolefin resin, and an organic lubricant.
상기 제1층에 함유된 폴리올레핀계 수지로서는 에틸렌, 프로필렌, 부텐, 펜텐, 메틸펜텐, 헥센, 옥텐, 및 비닐 아세테이트로 이루어진 그룹으로부터 선택된 적어도 어느 하나의 단량체로부터 중합된 것을 사용하는 것이 바람직하다. 예를 들면, 폴리프로필렌, 폴리에틸렌, EVA 수지 등이 사용될 수 있다. 한편, 상기 폴리올레핀 수지의 용융지수는 1 ~ 25g/min인 것이 기공형성에 효율적이다. 폴리올레핀계 수지의 함량은 5 ~ 30중량%가 바람직하다. 상기 폴리올레핀계 수지의 함량이 5중량% 미만이면 연신시 충분한 기공의 형성이 어려워 최종필름의 밀도가 높아지며, 30중량%를 초과하면 파단강도가 저하되어 제막공정성이 불량하게 되는 문제점이 있다.As the polyolefin resin contained in the first layer, one polymerized from at least one monomer selected from the group consisting of ethylene, propylene, butene, pentene, methylpentene, hexene, octene, and vinyl acetate is preferably used. For example, polypropylene, polyethylene, EVA resins and the like can be used. On the other hand, the melt index of the polyolefin resin is 1 to 25g / min is efficient for pore formation. The content of the polyolefin resin is preferably 5 to 30% by weight. When the content of the polyolefin resin is less than 5% by weight, it is difficult to form sufficient pores during stretching, resulting in a high density of the final film, and when the content of the polyolefin resin exceeds 30% by weight, breaking strength is lowered, resulting in poor film forming processability.
상기 상용화제로서는 SEBS 블록 공중합체와 같은 폴리올레핀에 무수말레인산 또는 무수숙신산이 그래프트된 것을 사용하는 것이 바람직하다. 여기서, 상기 상용화제에 있어서 폴리올레핀은 폴리올레핀계 수지와 친화성이 좋고, 무수말레인산 또는 무수숙신산이 그래프트되어 형성된 부분은 폴리에스테르 수지와 친화성이 좋다. 따라서, 상기 상용화제는 상기 폴리에스테르 수지와 상기 폴리올레핀계 수지와의 상용성을 촉진하여 양자가 균일하게 혼합되는 것을 돕는다. 상기 상용화제의 함량은 0.5 ~ 20중량%인 것이 바람직하다. 상기 상용화제의 함량이 0.5중량% 미만이면 상용성의 개선효과가 뚜렷하지 못하며 20중량%를 초과하면 상용성 개선효과가 더 이상 증가하지 않을 뿐만 아니라 제조원가만 상승시킨다.As said compatibilizer, it is preferable to use what grafted maleic anhydride or succinic anhydride to polyolefin like SEBS block copolymer. Here, in the above compatibilizer, the polyolefin has good affinity with the polyolefin resin, and the portion formed by grafting maleic anhydride or succinic anhydride has good affinity with the polyester resin. Thus, the compatibilizer promotes compatibility between the polyester resin and the polyolefin-based resin, thereby helping to uniformly mix both. The content of the compatibilizer is preferably 0.5 to 20% by weight. If the content of the compatibilizer is less than 0.5% by weight, the effect of improving the compatibility is not obvious, and if the content exceeds 20% by weight, the compatibility improvement effect no longer increases, but also increases the manufacturing cost.
상기 유기 윤활제로서는 에틸렌비스스테아미드계 왁스, 유동 파라핀, 파라핀 왁스, 프로세스 오일, 및 스테아릴 알콜로 이루어진 그룹으로부터 선택된 적어도 어느 하나를 0.5 ~ 30중량% 사용하는 것이 바람직하다. 상기 유기 윤활제는 분자구조적으로 폴리올레핀계 수지의 저분자 형태이므로 상기 폴리올레핀계 수지와 잘 혼련되며 연신시 폴리에스테르 수지와의 비상용성을 증가시킴으로써 미세기공의 형성을 극대화할 수 있다. 상기 유기 윤활제의 함량이 0.5중량% 미만이면 미세 기공이 효과적으로 형성되지 않으며 30중량%를 초과하면 미세 기공의 형성이 과도하여 제막공정시 파단의 원인이 될 수 있다.As the organic lubricant, it is preferable to use 0.5 to 30% by weight of at least one selected from the group consisting of ethylenebissteamide wax, liquid paraffin, paraffin wax, process oil, and stearyl alcohol. Since the organic lubricant has a molecular structure in the form of a low molecular weight of the polyolefin-based resin, it is well kneaded with the polyolefin-based resin and maximizes the formation of micropores by increasing the incompatibility with the polyester resin during stretching. If the content of the organic lubricant is less than 0.5% by weight, fine pores are not effectively formed. If the content of the organic lubricant exceeds 30% by weight, the formation of micropores may be excessive and cause breakage during the film forming process.
상기 다공성 제1층의 일표면에 적층된 상기 제2층은 상기 폴리에스테르 수지에 난연제를 5 ~ 40 중량% 분산 함유시켜 이루어진다. 난연제가 5 중량% 미만이면 난연성이 극히 미약한 문제점이 있고, 난연제가 40 중량%를 초과하면 난연성이 더 이상 증가하지 않으며 제조원가만 상승하는 문제점이 있다. 상기 난연제로서는 포스핀산을 사용하는 것이 바람직하다.The second layer laminated on one surface of the porous first layer is made by dispersing 5 to 40% by weight of a flame retardant in the polyester resin. If the flame retardant is less than 5% by weight, there is a problem that the flame retardancy is extremely weak, if the flame retardant exceeds 40% by weight, the flame retardancy does not increase any more and there is a problem that only the manufacturing cost rises. It is preferable to use phosphinic acid as said flame retardant.
상기 다공성 제1층의 일표면중의 상기 제2층이 적층된 면의 반대면에 적층된 상기 제3층은 상기 폴리에스테르 수지에 광투과율, 색상 등의 광학특성과 마찰계수, 표면조도, 미세한 촉감 등의 표면특성의 조절을 목적으로 무기미립자를 분산함유시켜 이루어진다. 상기 미립자로서는 이산화티타늄, 탄산칼슘, 황산바륨, 실리카, 카오린, 탈크 및 제올라이트로 이루어진 그룹으로부터 선택된 적어도 어느 하나가 사용될 수 있다.The third layer, which is laminated on the surface opposite to the surface on which the second layer is laminated on one surface of the porous first layer, has optical properties such as light transmittance and color, and coefficient of friction, surface roughness, and fineness. It is made by dispersing inorganic fine particles for the purpose of adjusting the surface characteristics such as touch. At least one selected from the group consisting of titanium dioxide, calcium carbonate, barium sulfate, silica, kaolin, talc and zeolite may be used as the fine particles.
상기 미립자의 평균입경은 0.1 ~ 10㎛인 것이 바람직하다. 평균입경이 0.1㎛ 미만이면 광학특성과 표면특성에 미치는 영향이 미미하며, 10㎛를 초과하면 필름의 표면조도가 지나치게 증가되어 거친 느낌을 주게 된다. 상기 미립자의 함량은 0.01 ~ 15중량%인 것이 바람직하다. 함량이 0.1중량% 미만이면 광학특성이나 표면특성의 조절효과가 미미하고, 15중량%를 초과하면 광학특성이나 표면특성이 저하되며 필름 제조공정 중 필터의 막힘에 의해 압력증대가 가속화되어 필터의 수명이 단축되고 생산효율이 저하되며 분산성이 나빠지고 파단이 증가하는 한편 경량화에도 문제가 생긴다. 이외에, 상기 제1 내지 제3층의 폴리에스테르 수지는 공지의 첨가제, 예를 들면 자외선 흡수제, 제전제, 열안정제, 정전인가제, 결정화촉진제 등을 본 발명의 효과를 손상시키지 않는 범위내에서 포함할 수 있다.It is preferable that the average particle diameter of the said microparticles | fine-particles is 0.1-10 micrometers. If the average particle diameter is less than 0.1㎛ the effect on the optical properties and surface properties is insignificant, if it exceeds 10㎛ the surface roughness of the film is excessively increased to give a rough feeling. The content of the fine particles is preferably 0.01 to 15% by weight. If the content is less than 0.1% by weight, the control effect of the optical or surface properties is insignificant. If the content is more than 15% by weight, the optical or surface properties are deteriorated and the pressure increase is accelerated due to the clogging of the filter during the film manufacturing process. This leads to shortening, lowering production efficiency, poor dispersibility, increased breakage, and weight reduction. In addition, the polyester resins of the first to third layers include known additives such as ultraviolet absorbers, antistatic agents, heat stabilizers, electrostatic agents, crystallization accelerators, and the like within the scope of not impairing the effects of the present invention. can do.
한편, 본 발명에 따른 3층 고분자 필름에 있어서 상기 다공성 제1층의 두께는 상기 3층 고분자 필름 총두께의 50 ~ 80%이고, 상기 제2층의 두께는 상기 3층 고분자 필름 총두께의 15% 이하인 것이 바람직하다. 상기 다공성 제1층의 두께가 3층 고분자 필름 총두께의 50% 미만이면 완충성과 경량성이 저하되어 엠보스의 재현성이 불량해지며, 80%룰 초과하면 기계적 물성이 급격히 불량해진다. 또한, 상기 제2층의 두께가 상기 3층 고분자 필름 총두께의 15%를 초과하면 필름의 제조원가가 상승하는 문제점이 있다.On the other hand, in the three-layer polymer film according to the invention the thickness of the porous first layer is 50 to 80% of the total thickness of the three-layer polymer film, the thickness of the second layer is 15 of the total thickness of the three-layer polymer film It is preferable that it is% or less. If the thickness of the porous first layer is less than 50% of the total thickness of the three-layer polymer film, the buffer property and the light weight are deteriorated, so that the reproducibility of the embossing is poor, and if it exceeds 80%, the mechanical properties rapidly become poor. In addition, when the thickness of the second layer exceeds 15% of the total thickness of the three-layer polymer film, there is a problem that the manufacturing cost of the film increases.
상기 3층 고분자 필름의 밀도는 0.80 ~ 1.10g/cm3인 것이 바람직하다. 상기 3층 고분자 필름의 밀도는 0.80g/cm3미만이면 파단강도가 저하되어 제막공정 안정성이 저하되는 문제점이 있고, 1.10g/cm3를 초과하면 엠보스 재현성이 저하되는 문제점이 있다.The density of the three-layer polymer film is preferably 0.80 ~ 1.10g / cm 3 . If the density of the three-layer polymer film is less than 0.80g / cm 3, there is a problem that the breaking strength is lowered, and the film forming process stability is lowered, and when the density of the three-layer polymer film exceeds 1.10g / cm 3 , the emboss reproducibility is lowered.
이어서, 본 발명에 의한 3층 고분자 필름의 제조방법을 설명한다. 본 발명에 있어서 상기 3층 고분자 필름을 제조하기 위한 공압출방법은 특별한 제한을 받지 않으며 통상의 공지방법을 사용할 수 있다.Next, the manufacturing method of the three-layer polymer film by this invention is demonstrated. In the present invention, the co-extrusion method for producing the three-layer polymer film is not particularly limited and may be a conventional known method.
예를 들면, 멀티매니폴드 다이 또는 피드블록 다이를 이용하여, 폴리에틸렌테레프탈레이트, 폴리부틸렌테레프탈레이트, 폴리에틸렌나프탈레이트, 및 폴리부틸렌나프탈레이트로 이루어진 그룹에서 선택된 적어도 어느 하나로서 폴리에틸렌테레프탈레이트의 함량이 80중량% 이상이며 극한점도가 0.5 ~ 0.7㎗/g인 폴리에스테르 수지에 폴리올레핀계 수지를 5 ~ 30중량%, 상기 폴리에스테르 수지와 상기 폴리올레핀계 수지와의 상용성을 증진시키기 위한 상용화제를 0.5 ~ 20중량%, 및 유기 윤활제를 0.5 ~ 30중량% 분산함유시켜 이루어진 폴리에스테르 수지 용융물을 압출하여 제1층으로 하고, 이와 동시에 상기 폴리에스테르 수지에 난연제를 5 ~ 40 중량% 분산 함유시켜 이루어진 폴리에스테르 수지 용융물과 상기 폴리에스테르 수지에 이산화티타늄, 탄산칼슘, 황산바륨, 실리카, 카오린, 탈크 및 제올라이트로 이루어진 그룹으로부터 선택된 적어도 어느 하나로서 평균입경이 0.1 ~ 10㎛인 미립자를 0.01 ~ 15중량%를 분산함유시켜 이루어진 폴리에스테르 수지 용융물을 상기 제1층의 상하에 적층하여 각각 제2층과 제3층이 되도록 공압출하여 3층으로 이루어진 용융쉬트를 제조한 후, 상기 용융쉬트를 18 ~ 20℃의 냉각롤에 밀착시킴으로써 냉각 및 고화시켜 미연신쉬트를 형성한다.For example, using a multi-manifold die or a feedblock die, the content of polyethylene terephthalate is at least one selected from the group consisting of polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, and polybutylene naphthalate. At least 80% by weight of polyester resin having an intrinsic viscosity of 0.5 to 0.7 dl / g, 5 to 30% by weight of polyolefin resin, and 0.5 to 0% of a compatibilizer for enhancing compatibility of the polyester resin with the polyolefin resin. To 20% by weight, and a polyester resin melt obtained by dispersing 0.5 to 30% by weight of an organic lubricant is extruded to form a first layer, and at the same time, 5 to 40% by weight of a flame retardant is contained in the polyester resin. Titanium dioxide, calcium carbonate, sulfur in the ester resin melt and the polyester resin At least one selected from the group consisting of barium, silica, kaolin, talc and zeolite, a polyester resin melt formed by dispersing 0.01 to 15% by weight of fine particles having an average particle diameter of 0.1 to 10 µm is disposed above and below the first layer. After stacking and co-extrusion to a second layer and a third layer, respectively, to prepare a melt sheet consisting of three layers, the melt sheet is cooled and solidified by bringing it into close contact with a cooling roll at 18 to 20 ° C. to form an unstretched sheet. .
이때, 연신후의 최종 3층 고분자 필름에 있어서 상기 제1층의 두께가 상기 3층 고분자 필름 총두께의 50 ~ 80%가 되고, 상기 제2층의 두께는 상기 3층 고분자 필름 총두께의 15% 이하가 되고, 상기 3층 고분자 필름의 밀도는 0.80 ~ 1.10g/cm3되도록 상기 공압출속도를 조절하여야 하는데, 멀티매니폴드 다이를 사용하는 경우에는 제2층 및 제3층의 다이 립 갭(die lip gap)을 조정하여 두께를 제어하고 피드 블록 다이를 사용하는 경우에는 각 층의 토출량과 초크바를 조절하여 제2층 및 제3층의 두께를 제어할 수 있다.At this time, in the final three-layer polymer film after stretching, the thickness of the first layer is 50 to 80% of the total thickness of the three-layer polymer film, the thickness of the second layer is 15% of the total thickness of the three-layer polymer film The co-extrusion rate should be adjusted so that the density of the three-layer polymer film is 0.80 to 1.10 g / cm 3 , and in the case of using a multi-manifold die, the die lip gaps of the second and third layers ( When the die lip gap) is adjusted to control the thickness, and the feed block die is used, the thickness of the second and third layers may be controlled by adjusting the discharge amount and the choke bar of each layer.
상기 유기 윤활제는 화학적으로 폴리올레핀과 유사하므로 폴리올레핀계 수지와 상용성이 좋게 잘 혼합되어 있으나 용융압출하면서 연신할 때 상기 폴리올레핀계 수지의 외벽을 감싸면서 폴리에스테르 수지와의 비상용성을 극대화시킨다. 이에 의하여 결과적으로 필름의 내부에 미세기공이 다량 발생하게 된다.Since the organic lubricant is chemically similar to polyolefin, it is well mixed well with polyolefin resin, but maximizes incompatibility with the polyester resin while covering the outer wall of the polyolefin resin when stretched by melt extrusion. As a result, a large amount of micropores are generated in the film.
한편, 상기 제1층에 발포제를 소정량 함유시키고 상기 용융 압출과정시 발포시켜 상기 제1층내에 미세 기공을 형성함으로써 필름을 경량화할 수도 있다.Meanwhile, the film may be lightened by containing a predetermined amount of a blowing agent in the first layer and foaming during the melt extrusion process to form fine pores in the first layer.
발포제는 상기 제1층의 폴리에스테르 수지의 중량을 기준으로 0.3 ~ 10중량%가 첨가되는 것이 적당하다. 첨가량이 0.3중량% 미만이면 미세 기공의 형성이 전반적으로 불균일하고 미세 기공의 함량이 적어서 경량성에 별 효과가 없으며, 10중량%를 초과하면 기공이 과도하게 형성되어 내열성, 수치안정성 및 기계적 성질이 저하되고 공압출시 공정안정성이 떨어지는 문제점이 있다. 본 발명에 사용될 수 있는 발포제로서는 2-염화-2-불화메탄(프레온 12) 가스와 같은 염화불화탄화수소화합물, 메틸렌클로라이드와 같은 염화탄화수소화합물, 프로판가스, 부탄가스와 같은 지방족탄화수소화합물 등의 휘발성발포제와, 아조디카본아미드와 다아조아미노벤젠과 같은 아조계 화합물, 벤젠 1,3-디설포히드라지드와 같은 설포히드라지드 화합물, N,N'-디니트로소-N,N'-디메틸테레프탈아미드와 같은 니트로소 화합물, 테레프탈 아미드와 같은 아미드 화합물 등의 분해형 발포제를 들 수 있는데 아조계 화합물, 특히 아조디카본아미드가 바람직하다.The blowing agent is suitably added 0.3 to 10% by weight based on the weight of the polyester resin of the first layer. If the addition amount is less than 0.3% by weight, the formation of micropores is generally uneven and the content of micropores is small, so there is no effect on light weight. When the amount is more than 10% by weight, the pores are excessively formed, which lowers heat resistance, numerical stability, and mechanical properties. And there is a problem that the process stability is poor during coextrusion. Examples of the blowing agent that can be used in the present invention include volatile blowing agents such as chlorofluorocarbon compounds such as 2-chloro-2-fluoromethane (freon 12) gas, chlorinated hydrocarbon compounds such as methylene chloride, and aliphatic hydrocarbon compounds such as propane gas and butane gas. Azo compounds such as azodicarbonamide and dazoaminobenzene, sulfohydrazide compounds such as benzene 1,3-disulfohydrazide, and N, N'-dinitroso-N, N'-dimethylterephthalamide Degradable blowing agents such as nitroso compounds such as, and amide compounds such as terephthalamide, and the like, and azo compounds, in particular azodicarbonamide, are preferred.
계속하여, 이렇게 하여 형성된 3층 미연신쉬트를 180 ~ 200℃에서 1방향으로 3 ~ 5배 연신하고, 상기 3층 쉬트를 220 ~ 250℃에서 열처리한다. 이어서, 상기 3층 쉬트를 220 ~ 230℃에서 상기 1방향과 직각의 방향으로 3 ~ 5배 연신하여 3층 고분자 필름을 형성하고 상기 3층 고분자 필름을 200~ 250℃에서 열처리한다.Subsequently, the three-layer unstretched sheet thus formed is stretched three to five times in one direction at 180 to 200 ° C, and the three-layer sheet is heat treated at 220 to 250 ° C. Subsequently, the three-layer sheet is stretched three to five times in the direction perpendicular to the one direction at 220 to 230 ° C. to form a three-layer polymer film, and the three-layer polymer film is heat treated at 200 to 250 ° C.
이때, 상기 연신과정에서 유기 윤활제는 폴리올레핀계 수지와 폴리에스테르 수지와의 비상용성을 증가시킴으로써 미세기공의 형성을 극대화할 수 있다.At this time, the organic lubricant in the stretching process can maximize the formation of micropores by increasing the incompatibility of the polyolefin resin and the polyester resin.
이하, 실시예를 통해 본 발명을 더욱 상세히 설명하기로 한다. 단, 본 발명의 범위가 이하의 실시예로 한정되는 것은 아니다. 하기 실시예에서 제조되는 필름에 대한 성능평가는 다음과 같은 방법으로 실시하였다.Hereinafter, the present invention will be described in more detail with reference to Examples. However, the scope of the present invention is not limited to the following Examples. Performance evaluation of the film produced in the following Examples was carried out in the following manner.
(1) 극한점도(1) extreme viscosity
ο-클로로페놀 25㎖에 폴리에스테르 중합체의 중량을 달리하여 용해시켜 35℃에서 상대점도를 측정한 후 이를 무한희박농도(제로농도)로 외삽하여 구하였다.After dissolving the polyester polymer in 25 ml of ο-chlorophenol by varying the weight, the relative viscosity was measured at 35 ° C. and then extrapolated to an infinite lean concentration (zero concentration).
(2) 용융지수(2) melt index
미국 듀퐁사의 리오미터(rheometer)에 무게 약 10 ~ 30g의 시료를 넣고 160 ~ 170℃의 온도에서 측정하였다.A sample weighing about 10 to 30 g was placed in a rheometer of DuPont, USA, and measured at a temperature of 160 to 170 ° C.
(3) 필름두께(3) film thickness
일본 제올(Jeol)사의 전자주사현미경을 사용하여 단면을 관찰한 후 영상분석기를 통해 측정하였다.The cross section was observed using an electron scanning microscope manufactured by Jeol, Japan, and measured using an image analyzer.
(4) 겉보기 밀도(4) apparent density
사염화탄소와 n-헵탄으로 이루어진 밀도구배관을 25℃로 유지하여 부침법에 의해 측정하였다.The density gradient tube consisting of carbon tetrachloride and n-heptane was maintained at 25 ° C. and measured by the immersion method.
(5) 파단강도(5) breaking strength
미국 인스트론사의 UTM 4206을 이용하여 가로 10cm × 세로 30cm인 시편을 제작한 후 ASTM D 882법에 따라 필름의 인장강도를 측정하였다.After preparing a specimen 10cm x 30cm length using UTM 4206 of Instron of the United States, the tensile strength of the film was measured according to the ASTM D 882 method.
(6) 공정안정성(6) process stability
필름의 제조과정 중 제막공정시 12시간 동안의 필름의 파단 발생빈도를 측정함으로써 다음과 같이 상대적으로 평가하였다.The relative occurrence rate of the film was measured by measuring the frequency of breakage of the film for 12 hours during the film forming process.
A: 파단 1회 이하 발생, B: 파단 2회 ~ 3회 발생, C: 파단 4회 이상 발생A: 1 break or less occurs, B: 2 to 3 breaks, C: 4 or more breaks
(7) 열수축률(7) heat shrinkage
가로 30cm × 세로 30cm의 시편을 150℃의 열풍오븐내에서30분간 방치시킨 후 측정하였다. 이때, 열수축율은 다음과 같이 계산하였다.The specimen of 30 cm x 30 cm length was measured after leaving it for 30 minutes in 150 degreeC hot air oven. At this time, the heat shrinkage was calculated as follows.
실시예 1Example 1
디메틸테레프탈레이트와 에틸렌글리콜을 1:2 당량비로 혼합한 뒤, 이 혼합물에 트리부틸렌티타네이트를 0.05중량%를 투입하여 비스-2-하이드록시에틸테레프탈레이트(BHET) 및 BHET의 저분자량의 축합물를 형성하였다. 여기에, 열안정제로서 트리메틸렌테레프탈레이트 1.0중량%, 중합촉매로서 안티모니트리아세테이트를 1.0중량% 투입하고 중축합을 완결시켜 극한점도가 0.610㎗/g이고 폴리에스테르 수지를 제조하였다.After mixing dimethyl terephthalate and ethylene glycol in a 1: 2 equivalent ratio, 0.05 wt% of tributylene titanate was added to the mixture to condensate low molecular weights of bis-2-hydroxyethyl terephthalate (BHET) and BHET. Water was formed. Here, 1.0% by weight of trimethylene terephthalate as a heat stabilizer and 1.0% by weight of antimonitriacetate as a polymerization catalyst were added, and polycondensation was completed to prepare a polyester resin having an intrinsic viscosity of 0.610 dl / g.
상기 폴리에스테르 수지에 용융지수 4.0g/min인 랜덤폴리프로필렌 수지를 80 : 20의 비율로 혼합하고, 여기에 상기 폴리에스테르 수지 기준으로 상용화제로서 SEBS 블록 공중합체에 무수말레인산이 그래프트된 것 1.0중량%, 윤활제로서 에틸렌비스스테아미드(N,N'-ethylene bis-stearamide) 왁스를 3.0중량%를 첨가하고 통상의 컴파운딩 방식에 의하여 제1 폴리에스테르 수지를 얻었다.The polyester resin is mixed with a random polypropylene resin having a melt index of 4.0 g / min at a ratio of 80:20, and maleic anhydride is grafted to the SEBS block copolymer as a compatibilizer based on the polyester resin. % And 3.0 wt% of N, N'-ethylene bis-stearamide wax was added as a lubricant to obtain a first polyester resin by a conventional compounding method.
상기 폴리에스테르 수지의 중합공정에 있어서 상기 에스테르 교환반응이 종료된 후 중합조에 포스핀산을 폴리에스테르 기준으로 20중량% 더 투입하고 중합반응을 완결시켜 극한점도가 0.610㎗/g인 제2 폴리에스테르 수지를 제조하였다.In the polymerization process of the polyester resin, after the transesterification reaction is finished, 20% by weight of phosphinic acid is added to the polymerization tank based on the polyester, and the polymerization reaction is completed, thereby obtaining a second polyester resin having an ultimate viscosity of 0.610 dl / g. Was prepared.
상기 폴리에스테르 수지에 평균입경 0.5㎛의 입방결정 구조인 이산화티타늄을 상기 폴리에스테르 수지를 기준으로 5중량% 첨가하고 컴파운딩하여 제3 폴리에스테르 수지를 제조하였다.To the polyester resin was added titanium dioxide having a cubic crystal structure with an average particle diameter of 0.5 μm based on the polyester resin and compounding 5 wt% to prepare a third polyester resin.
상기 제1 내지 제3 폴리에스테르 수지를 건조한 후, 압출기와 피이드 블록이 장착된 티다이를 이용하여 상기 제1 폴리에스테르 수지를 중심층인 제1층으로 하여 압출하고, 이와 동시에 상기 제2 폴리에스테르 수지와 상기 제3 폴리에스테르 수지가 각각 표면층인 제2층과 제3층이 되도록하고, 또한 상기 제1층 : 제2층 : 제3층의 두께비가 10 : 75 : 15가 되도록 공압출하여 3층 용융쉬트를 제조하였다. 상기 3층 용융쉬트를 20℃의 냉각롤에 밀착시킴으로써 냉각 및 고화시켜 3층 미연신쉬트를 형성하였다. 이어서, 이렇게 하여 형성된 3층 미연신쉬트를 180℃에서 종방향으로 4배 연신하고, 상기 3층 쉬트를 220℃에서 열처리한다.After drying the first to third polyester resins, the first polyester resin is extruded as a first layer as a center layer by using an extruder and a feed block equipped with a die die, and at the same time, the second polyester resin And the third polyester resin to be the second layer and the third layer, respectively, which are surface layers, and further co-extruded so that the thickness ratio of the first layer: second layer: third layer is 10: 75: 15. A melt sheet was prepared. The 3-layer melt sheet was cooled and solidified by bringing it into close contact with a cooling roll at 20 ° C to form a 3-layer unstretched sheet. Subsequently, the three-layer unstretched sheet thus formed is stretched four times in the longitudinal direction at 180 ° C, and the three-layer sheet is heat-treated at 220 ° C.
이어서, 상기 3층 쉬트를 220℃에서 횡방향으로 4배 연신하여 3층 고분자 필름을 형성하였다. 계속하여, 상기 3층 고분자 필름을 230℃에서 열처리함으로써 두께 100㎛의 3층 고분자 필름의 제조를 완료하였다. 이렇게 하여 제조된 3층 고분자 필름의 물성을 표 1에 나타냈다.Subsequently, the three-layer sheet was stretched four times in the transverse direction at 220 ° C. to form a three-layer polymer film. Subsequently, the three-layer polymer film was heat-treated at 230 ° C. to manufacture a three-layer polymer film having a thickness of 100 μm. The physical properties of the three-layer polymer film thus produced are shown in Table 1.
실시예 2Example 2
디카르복실산 성분으로서 디메틸테레프탈레이트 대신 디메틸-2,5-나프탈렌디카르복실레이트를 이용하여 제조된 극한점도 0.59㎗/g의 폴리에틸렌나프탈레이트 수지를 사용하는 것을 제외하고는, 실시예 1과 동일한 방법으로 3층 고분자 필름을 제조하고 그 물성을 표 1에 나타냈다.The same as in Example 1, except that polyethylenenaphthalate resin having an intrinsic viscosity of 0.59 dl / g prepared using dimethyl-2,5-naphthalenedicarboxylate instead of dimethylterephthalate as a dicarboxylic acid component was used. A three-layer polymer film was produced by the method and the physical properties thereof are shown in Table 1.
실시예 3 ~ 5`` Examples 3-5 ''
상기 다공성 제1층의 두께를 표 1과 같이 변화시키는 것을 제외하고는, 실시예 1과 동일한 방법으로 필름을 제조하고, 그 물성을 표 1에 나타냈다. 실시예 1 ~ 5에서 얻은 3층 고분자 필름은 밀도가 작아 경량성이 우수하였으며Except for changing the thickness of the porous first layer as shown in Table 1, a film was prepared in the same manner as in Example 1, and the physical properties thereof are shown in Table 1. The three-layer polymer film obtained in Examples 1 to 5 had a low density and was excellent in light weight.
비교예 1 ~ 5Comparative Examples 1 to 5
상기 다공성 제1층의 두께를 표 1과 같이 변화시키는 것을 제외하고는, 실시예 1과 동일한 방법으로 필름을 제조하고, 그 물성을 표 1에 나타냈다. 이렇게 하여 제조된 3층 고분자 필름은 표1에서 나타낸 바와 같이 다공성 제1층의 두께가 작은 경우에는 3층 고분자 필름의 밀도가 증가하여 경량성이 저하하였다. 반대로, 다공성 제1층의 두께가 너무 큰 경우에는 공압출 제막 공정성과 파단강도가 불량하였다.Except for changing the thickness of the porous first layer as shown in Table 1, a film was prepared in the same manner as in Example 1, and the physical properties thereof are shown in Table 1. As shown in Table 1, when the thickness of the porous first layer is small, the density of the three-layer polymer film was increased and the lightness was lowered. On the contrary, when the thickness of the porous first layer was too large, coextrusion film forming processability and breaking strength were poor.
PP : 폴리프로필렌 TiO2: 이산화티타늄PP: Polypropylene TiO 2 : Titanium Dioxide
PET : 폴리에틸렌테레프탈레이트 PEN : 폴리에틸렌나프탈레이트PET: Polyethylene terephthalate PEN: Polyethylene naphthalate
상기한 바와 같이, 본 발명에 따른 3층 고분자 필름은 필름에 엠보스 재현성을 발휘하는데 필요한 경량성과 완충성을 부여하는 다공성 제1층, 필름에 난연성을 부여하는 제2층, 및 필름에 이활성을 부여하는 제3층으로 이루어져 있다. 따라서, 본 발명에 따른 3층 고분자 필름은 엠보스 재현성이 우수하고 염화비닐을 포함하고 있지 않으므로 연소시 염화수소를 발생하지 않으며 전체적으로 열안정성과 기계적 강도가 우수하다.As described above, the three-layer polymer film according to the present invention is a porous first layer imparting the light weight and buffering properties required to exhibit emboss reproducibility to the film, a second layer imparting flame retardancy to the film, and an active film to the film. It consists of a third layer to give. Therefore, the three-layer polymer film according to the present invention is excellent in emboss reproducibility and does not contain vinyl chloride, so it does not generate hydrogen chloride during combustion, and has excellent thermal stability and mechanical strength as a whole.
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