KR100244586B1 - Releasing agents and method thereof - Google Patents

Releasing agents and method thereof Download PDF

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Publication number
KR100244586B1
KR100244586B1 KR1019970038363A KR19970038363A KR100244586B1 KR 100244586 B1 KR100244586 B1 KR 100244586B1 KR 1019970038363 A KR1019970038363 A KR 1019970038363A KR 19970038363 A KR19970038363 A KR 19970038363A KR 100244586 B1 KR100244586 B1 KR 100244586B1
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Prior art keywords
mold
release agent
wax
mixed solution
paraffin wax
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KR1019970038363A
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Korean (ko)
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KR19990015956A (en
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김창구
차정환
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차정환
김창구
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/56Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
    • B29C33/60Releasing, lubricating or separating agents
    • B29C33/62Releasing, lubricating or separating agents based on polymers or oligomers
    • B29C33/64Silicone
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M1/00Liquid compositions essentially based on mineral lubricating oils or fatty oils; Their use as lubricants
    • C10M1/08Liquid compositions essentially based on mineral lubricating oils or fatty oils; Their use as lubricants with additives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/16Paraffin waxes; Petrolatum, e.g. slack wax
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2229/00Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
    • C10M2229/02Unspecified siloxanes; Silicones

Abstract

본 발명은 이형제(離型制)에 관한 것으로, 상세하게는 물에 희석하여 사용할 수 있는 수성 이형제에 관한 것인 바,The present invention relates to a mold releasing agent, and more particularly, to an aqueous mold releasing agent that can be diluted and used in water.

본 발명은 TMN-6(트리메틸-4-노닐옥시 폴리에틸렌 옥시 에탄몰)(20g) SOFMIN 70(C12- 14H25 - 290 (CH2CH2O

Figure kpo00001
8CH2CH2O)(9g), NP 1000 (폴리 옥시 에틸렌 노닐페닐 페닐에테르 포스페이트)(9g), 실리콘(980;상품명) (12g), 왁스(15g), 파라핀 왁스(PARAFFIN WAX) (75g) 를 혼합반응시켜 혼합액을 조성하고, 상기 혼합액과 정제수를 14 : 86의 비율로서 희석시키도록 한 것에 요지가 있음.The present invention provides TMN-6 (trimethyl-4-nonyloxy polyethylene oxy ethanol) (20 g) SOFMIN 70 (C 12-14 H 25-290 (CH 2 CH 2 O
Figure kpo00001
8CH 2 CH 2 O) (9g), NP 1000 (polyoxyethylene nonylphenyl phenylether phosphate) (9g), silicone (980; trade name) (12g), wax (15g), paraffin wax (PARAFFIN WAX) (75g) The reaction mixture was mixed to form a mixed solution, and the mixed solution and purified water were diluted in a ratio of 14:86.

Description

수성 이형제 및 그 제조방법Aqueous release agent and preparation method thereof

본 발명은 이형제(離形制)에 관한 것으로, 상세하게는 물에 희석하여 사용할 수 있는 수성이형제에 관한 것이다.TECHNICAL FIELD This invention relates to a mold release agent. Specifically, It is related with the aqueous mold release agent which can be diluted and used in water.

일반적으로 금형상에는 탈형이 용이하도록 하기 위하여 스프레이 및 브러쉬등으로서 이형제를 도포하게 되는 바, 기존 사용되는 이형제의 거의 대부분 유성 이형제로서 하기와 같은 문제점을 가지고 있다.In general, the mold is applied to the mold release agent as a spray and a brush in order to facilitate the demolding, and most of the existing mold release agents have the following problems.

통상 이형제는 실리콘류와 왁스류를 사용, 이를 발화물질 용제로 희석하여 금형상에 브러쉬나 스프레이로서 도포, 사용하고 있다.Usually, a mold release agent uses silicones and waxes, which are diluted with a ignition solvent and applied and used as a brush or a spray on a mold.

상기 실리콘과 왁스의 희석용제로서는 메칠렌 클로라이드, 벤젠, 한솔 등으로 발화가 쉬운 인화물질로서 취급상의 어려움이 있음은 물론 인체와 환경에도 매우 유해한 성분의 것이다.The diluent of silicone and wax is a flammable material that is easily ignited with methylene chloride, benzene, Hansol, etc., and has a difficult handling, and is a very harmful ingredient to the human body and the environment.

이와 같은 이형제는 특히 신발의 생산공정에 있어서, 수동의 금형라인에서 계절에 따라 금형의 온도가 일정하지 못하여 제품의 생산성을 저하시키는 등의 여러 단점이 있는 것이었다.Such a release agent, in particular in the production process of shoes, had a number of disadvantages such as lowering the productivity of the product because the temperature of the mold is not constant according to the season in the manual mold line.

즉, 금형은 성형작업을 위하여 적정의 성형온도를 유지하여야 하는 바, 종래 유성 이형제(예; 일본 특개평 6-344353호 등에 개시되어 있는 이형제) 유기매체를 사용함으로서 발화성이 강하여 이형제가 금형을 식히지 않도록 적당히 가열할 수 없게 됨으로서 금형상에 이형제를 도포하여 금형의 온도가 저하되면 상기 금형가열작업을 수시로 행할 수 밖에 없게 되어 가열하는데에 따른 시간소요와 열손실이 상당한 것이었다.(소요시간 약 90분(30면 기준), 에너지소모량 약 100,000kcal)That is, the mold must maintain an appropriate molding temperature for the molding operation, and by using a conventional oil-based release agent (e.g., a release agent disclosed in Japanese Patent Laid-Open No. 6-344353, etc.), the ignition property is strong and the mold release agent molds the mold. When the mold temperature was lowered by applying a release agent on the mold and the mold temperature was lowered so that it could not be heated properly, the mold heating operation was forced to be performed at any time, and the time required for heating and the heat loss were considerable. Minutes (based on 30 pages), energy consumption about 100,000kcal)

한편, 금형의 이물을 제거하는 데에 따른 약품으로는 독성이 매우 강한 독성유(D.M.F)를 사용하여 제거하고 다시 금형을 적정온도로 가온하게 됨으로서 이로부터 시간과 에너지낭비가 발생되며 이들로 인하여 제품생산의 불량율이 평균 15∼20%에 이르고 있는 실정이며, 높은 인화성으로 취급상의 어려움이 있어 작업성효율성에 부정적 영향을 끼치고 있다.On the other hand, as a chemical for removing foreign matter from the mold, it is removed by using a highly toxic toxic oil (DMF), and the mold is warmed again to an appropriate temperature, thereby causing waste of time and energy. The failure rate of the production reaches an average of 15 to 20%, and there is a difficulty in handling due to the high flammability, which adversely affects workability efficiency.

한편, 현재 가장 많이 사용되고 있는 희석용제인 메칠렌 클로라이드(특히 에폭시 수지)경우는 지구 오존층 파괴와 금형손실에 많은 피해를 입히고 있고, 인체에 상당히 유해한 것이다.On the other hand, methylene chloride (especially epoxy resin), which is the most widely used dilution solvent, causes a lot of damage to the earth ozone layer destruction and mold loss, and is quite harmful to the human body.

이에 본 발명에서는 물에 희석하여 사용할 수 있는 이형제를 제공함으로서 인체유해 요소와 공해발생요소를 제거하고, 특히 발화성을 제거하여 적정의 온도로 가온하여 금형상에 도포할 수 있게 함으로서 금형이 이형제의 도포에 의하여 식게되어 금형을 다시 적정온도로 재가열하는 데에 따른 시간과 에너지낭비를 최소화할 수 있도록 하며, 특히 이로인한 취급상의 잇점과 효과 등을 도모토록 한 것이다.Therefore, in the present invention, by providing a release agent that can be diluted in water to remove the harmful elements and pollution-causing elements, in particular to remove the ignition to heat to the appropriate temperature to apply the mold on the mold by applying the mold release agent It can be cooled to minimize the time and energy waste of reheating the mold to the proper temperature, and in particular, the benefits and effects of handling the mold.

본 발명은 주로 폴리우레탄 신발창, 핸들, 헤드레스, 범퍼 등의 자동차관련 부품.경질용 가구, 스펀지, F.R.P 등의 각종 수지제품 제조분야에서 물에 희석하여 사용할 수 있는 이형제를 제공함에 특징이 있다.The present invention is mainly characterized in providing a mold release agent that can be diluted with water in various resin product manufacturing fields such as polyurethane soles, handles, headless, bumpers, hard furniture, sponges, and F.R.P.

본 발명은 유화제(TMN-6, SOFMIN 70, NP 100; 상품명), 실리콘, 왁스, 파리핀왁스를 혼합반응시키고, 용해 희석하여 이형제를 제조토록 한 것이다.The present invention is to prepare a release agent by mixing, dissolving and diluting an emulsifier (TMN-6, SOFMIN 70, NP 100; trade name), silicone, wax, paraffin wax.

이하 본 발명의 제조방법에 대하여 상세히 살펴보면 다음과 같다.Hereinafter, the manufacturing method of the present invention will be described in detail.

[실시예]EXAMPLE

1kg을 기준으로 한 본 발명의 성분비Component ratio of the present invention based on 1 kg

1) 유화제1) emulsifier

TMN - 6 (트리메틸-4-노닐옥시 폴리에틸렌 옥시 에탄몰) ; 20gTMN-6 (trimethyl-4-nonyloxy polyethylene oxy ethanol); 20 g

SOFMIN 70 (C12- 14H25 - 290

Figure kpo00002
CH2CH2O
Figure kpo00003
8CH2CH2O) ; 9g SOFMIN 70 (C 12 - 14H25 - 290
Figure kpo00002
CH 2 CH 2 O
Figure kpo00003
8CH 2 CH 2 O); 9g

NP 1000 ( 폴리 옥시 에틸렌 노닐페닐 페닐에테르 포스페이트) ; 9gNP 1000 (polyoxyethylene nonylphenyl phenylether phosphate); 9 g

2) 실리콘(980 ; 상품명) ; 12g2) silicone (980; trade name); 12g

3) 왁스 ; 15g3) wax; 15 g

4) 파라핀 왁스(PARAFFIN WAX) ; 75g4) paraffin wax (PARAFFIN WAX); 75 g

상기 조성물을 혼합하여 반응시설에서 반응 및 용해 희석한다.The composition is mixed and reacted and dissolved in a reaction facility.

상기 반응온도는 90∼95℃, 소요시간은 대략 120~180분이다.The reaction temperature is 90 ~ 95 ℃, the time required is about 120 ~ 180 minutes.

본 발명은 상기 혼합액에 정제수를 희석하여 사용하게 되는 것으로서, 이형제 1kg을 기준으로 할 경우,The present invention is to be used to dilute purified water in the mixed solution, based on 1kg of the release agent,

혼합액 140g : 정제수 860g의 비율로 혼합하여 이형제로서 사용케 되는 바, 상기 혼합액과 정제수의 혼합비는 생산제품의 물성에 따라 정제수의 함유량이 달라진다.Mixed solution 140g: purified water 860g of the mixture is used as a release agent, the mixing ratio of the mixed solution and purified water content of purified water varies depending on the physical properties of the product.

상기의 본 발명은 각종 폴리우레탄 및 경질용 가구, F.R.P 등의 각종 수지제품 생산라인에서 이형제탱크에 상기 혼합액과 정제수를 적정 비율로 혼합, 희석하여 스프레이나 브러쉬 등으로 금형상에 도포, 사용하게 되는 것이다.According to the present invention, the mixed solution and purified water are mixed and diluted in a release agent tank in an appropriate ratio in various resin product production lines such as various polyurethane, hard furniture, and FRP, and then applied onto a mold with a spray or a brush. will be.

이상과 같은 본 발명은 발화성이 없어 제품에 따라 10~100℃로 조절하여 사용할 수 있으므로 금형의 열이 빨리 오르게 되고, 또한 금형의 이물질을 제거할 시는 대략 40℃로 가열하여 청소작업을 행할 수 있게 되어 종래와 같이 이의 청소작업시에 금형이 냉각되는 문제가 해결되며, 이로부터 금형청소에 따른 시간소요가 단축되고 특히 신발창의 제조공정 등에 있어서 적정 온도로 가열시킨 이형제를 사용, 제품의 품질향상은 물론 불량률을 2~3%로 감소시킬 수 있고 잔기포의 발생이 없어지게 되는 것으로서, 본 발명은 상기 언급한 바외에도 이형제로서 인체에 무해하고 발화성이 없으며 환경오염방지에도 일조하는 등의 여러 가지 잇점과 효과를 득할 수 있는 것이다.The present invention as described above can be used to adjust to 10 ~ 100 ℃ according to the product does not have a fire, so that the heat of the mold rises quickly, and when removing the foreign matter of the mold can be heated to about 40 ℃ to perform the cleaning work As a result, the problem of cooling the mold during the cleaning operation is solved as in the prior art, which reduces the time required for cleaning the mold and improves the quality of the product by using a release agent heated to an appropriate temperature, especially in the manufacturing process of the shoe sole. Of course, the defect rate can be reduced to 2 to 3%, and the occurrence of residue blisters is eliminated. As described above, the present invention is a release agent, which is harmless to the human body, is not flammable, and also helps to prevent environmental pollution. Benefits and effects can be obtained.

Claims (2)

유화제(TMN - 6(20g), SOFMIN 70(9g), NP 1000(9g)), 실리콘(12g), 왁스(15g), 파라핀 왁스(PARAFFIN WAX)(75g)를 혼합, 반응시켜 혼합액을 조성하고, 상기 혼합액과 정제수를 14:86의 비율로서 희석시키도록 한 것을 특징으로 하는 수성 이형제의 제조방법.Emulsifier (TMN-6 (20g), SOFMIN 70 (9g), NP 1000 (9g)), silicone (12g), wax (15g), paraffin wax (PARAFFIN WAX) (75g) was mixed and reacted to form a mixed solution. And diluting the mixed solution and purified water in a ratio of 14:86. 유화제(TMN - 6, SOFMIN 70, NP 1000), 실리콘, 왁스, 파라핀 왁스(PARAFFIN WAX)를 소정의 혼합비로 혼합, 반응시키고, 상기 혼합액은 정제수로 희석시켜서 된 것을 특징으로 하는 수성 이형제.An aqueous release agent, characterized in that the emulsifier (TMN-6, SOFMIN 70, NP 1000), silicone, wax, paraffin wax (PARAFFIN WAX) is mixed and reacted at a predetermined mixing ratio, and the mixed solution is diluted with purified water.
KR1019970038363A 1997-08-07 1997-08-07 Releasing agents and method thereof KR100244586B1 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101214576B1 (en) 2012-06-22 2012-12-24 코덱(주) Dilution apparatus for die casting mould releasing agent
KR101255496B1 (en) * 2012-10-17 2013-04-16 (주)아시아젠트라 Releasing agent for manhole metallic pattern
KR20190032769A (en) 2017-09-20 2019-03-28 변길식 Oil-based mold release agent for die casting

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06344353A (en) * 1993-06-08 1994-12-20 Sumitomo Rubber Ind Ltd Releasant for golf ball

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06344353A (en) * 1993-06-08 1994-12-20 Sumitomo Rubber Ind Ltd Releasant for golf ball

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101214576B1 (en) 2012-06-22 2012-12-24 코덱(주) Dilution apparatus for die casting mould releasing agent
KR101255496B1 (en) * 2012-10-17 2013-04-16 (주)아시아젠트라 Releasing agent for manhole metallic pattern
KR20190032769A (en) 2017-09-20 2019-03-28 변길식 Oil-based mold release agent for die casting

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