KR100234116B1 - A bowl basket for dishwasher and method of making the same - Google Patents

A bowl basket for dishwasher and method of making the same Download PDF

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Publication number
KR100234116B1
KR100234116B1 KR1019970074514A KR19970074514A KR100234116B1 KR 100234116 B1 KR100234116 B1 KR 100234116B1 KR 1019970074514 A KR1019970074514 A KR 1019970074514A KR 19970074514 A KR19970074514 A KR 19970074514A KR 100234116 B1 KR100234116 B1 KR 100234116B1
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South Korea
Prior art keywords
dishwasher
surface treatment
hanger support
dish basket
basket
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KR1019970074514A
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Korean (ko)
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KR19990054653A (en
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김신용
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윤종용
삼성전자주식회사
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Priority to KR1019970074514A priority Critical patent/KR100234116B1/en
Publication of KR19990054653A publication Critical patent/KR19990054653A/en
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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00—Washing or rinsing machines for crockery or tableware
    • A47L15/42—Details
    • A47L15/50—Racks ; Baskets
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00—Washing or rinsing machines for crockery or tableware
    • A47L15/42—Details
    • A47L15/50—Racks ; Baskets
    • A47L15/502—Cutlery baskets

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  • Washing And Drying Of Tableware (AREA)

Abstract

본 발명은 식기세척기용 식기바스켓과 그 제조방법에 관한 것으로서, 식기바스켓 본체를 성형하는 단계; 식기바스켓의 소정 부위에 표면처리장치의 행거가 걸리는 행거지지부를 부착하는 단계; 행거지지부를 표면처리장치의 행거에 걸어 표면처리를 시행하는 단계; 표면처리 경화 후에 행거지지부를 절단하는 단계; 및 행거지지부의 절단부위에 보조커버를 장착하는 단계를 포함하고 있다. 또한, 본 발명에 따른 식기세척기용 식기바스켓은 표면처리를 위해 행거지지부가 부착되고 표면처리 종료후에 행거지지부가 절단 제거되도록 된 것으로서, 행거지지부의 절단부위에 장착되는 보호커버를 더 포함하고 있다. 이에 따라, 식기세척기 사용자의 상해를 방지할 수 있어 사용자가 간편하게 사용할 수 있을 뿐만아니라 제품디자인 향상에도 도움이 되게 된다.The present invention relates to a dish basket for a dishwasher and a method of manufacturing the same, forming a dish basket body; Attaching a hanger support portion to which a hanger of the surface treatment apparatus is applied to a predetermined portion of the dish basket; Performing a surface treatment by hanging the hanger support part on the hanger of the surface treatment apparatus; Cutting the hanger support after the surface treatment curing; And attaching an auxiliary cover to the cut portion of the hanger support. In addition, the dishwasher dish basket according to the present invention is to be attached to the hanger support for the surface treatment and the hanger support is cut off after the surface treatment, and further includes a protective cover mounted to the cutting portion of the hanger support. Accordingly, injuries of the dishwasher user can be prevented, so that the user can easily use the product and improve the product design.

Description

식기세척기용 식기바스켓과 그 제조방법Dishwasher basket and its manufacturing method

본 발명은 식기세척기용 식기바스켓과 그 제조방법에 관한 것이다.The present invention relates to a dish basket for a dishwasher and a method of manufacturing the same.

일반적으로 식기세척기는 식기바스켓내에 수용된 식기들을 고압분사하여 세척하는 장치로서, 그러한 식기세척기중 일예가 도1에 도시되어 있다. 도1에서 보는 바와같이, 식기세척기(100)는 식기를 수용하여 세척하기 위한 공간인 세척조(102)를 본체(120) 내측에 구비하고 있으며, 이러한 세척조에는 상부바스켓(104), 수저케이스(106a)가 수납된 하부바스켓(106), 저수케이스와 호스연결된 상부노즐(108), 하부노즐(110), 및 히터(112)가 내장되어 있다. 또한, 본체(120)의 전방면은 개방되어 있으며, 그 하측부 양측에는 도어(114)가 힌지결합되어 본체의 개구부를 밀폐/개방시킬 수 있도록 제작되어 있다. 아울러, 도어(114)는 장치 하측의 베이스커버(118)에 내장된 스프링(116)과 케이블연결되어 본체(120)의 개구부에 유연하게 착탈될 수 있도록 구성되어 있다.In general, the dishwasher is a device for high-pressure jet washing the dishes contained in the dish basket, an example of such a dishwasher is shown in FIG. As shown in FIG. 1, the dishwasher 100 includes a washing tub 102, which is a space for accommodating and washing dishes, inside the main body 120. The washing tub includes an upper basket 104 and a cutlery case 106a. ) Is housed in the lower basket 106, the upper nozzle 108, the lower nozzle 110, and the heater 112 connected to the water storage case and the hose. In addition, the front surface of the main body 120 is open, the door 114 is hinged to both sides of the lower side is manufactured to seal / open the opening of the main body. In addition, the door 114 is connected to the spring 116 embedded in the base cover 118 of the lower side of the device is configured to be detachably attached to the opening of the main body 120.

특히, 이러한 단위 구성장치들중에 상부바스켓(104) 및 하부바스켓(106)으로 구분되는 식기바스켓은 그 본체가 주로 다수개의 굵은 선재가 절곡되어 스폿 용접됨으로써 제작되게 된다. 그러나, 이러한 바스켓 본체는 부식에 약한 철재이므로 내식 표면처리과정을 필수적으로 거쳐야 한다. 이에 따라, 바스켓 본체의 표면에 표면처리장치의 행거가 걸려 구조물을 지지할 수 있도록 행거지지부를 새로 제작한다. 표면처리장치는 이러한 행거지지부를 지지한 상태로 코팅재를 분사하여 줌으로써 바스켓 본체를 표면처리하게 되며, 그런 다음 행거지지부를 절단함으로써 식기바스켓이 완성되게 되는 것이다.Particularly, among these unit components, the dish basket divided into the upper basket 104 and the lower basket 106 is mainly manufactured by spot welding a plurality of thick wires to be bent. However, since the basket body is made of steel that is weak to corrosion, it must be subjected to a corrosion-resistant surface treatment process. Accordingly, a hanger support part is newly manufactured to hang the hanger of the surface treatment apparatus on the surface of the basket body to support the structure. The surface treatment apparatus surface-treats the basket body by spraying the coating material while supporting the hanger support portion, and then, the dish basket is completed by cutting the hanger support portion.

하지만, 이러한 종래의 식기세척기용 식기바스켓 제조방법과 그를 이용한 식기바스켓은 표면처리를 위해 표면에 형성한 행거지지부가 표면처리후에는 절단되게 되는데, 이러한 절단부위는 대개 완전히 제거되지 않고 표면으로부터 돌출되게 되므로 식기세척기의 사용 시에 사용자를 가해할 수 있는 문제점이 있었다.However, such a conventional dishwashing basket manufacturing method and a dish basket using the same are used to cut the hanger support formed on the surface for surface treatment after the surface treatment, and the cut portion is usually not completely removed and protrudes from the surface. Therefore, there was a problem that can be added to the user when using the dishwasher.

이에, 본 발명은 이러한 문제점을 해결하기 위해 안출된 것으로서, 그 목적은 표면처리용 행거지지부의 절단후에 식기바스켓 본체에 형성되는 절단부를 도포하여 노출되지 않도록 하는 식기세척기용 식기바스켓의 제조방법을 제공함에 있다.Accordingly, the present invention has been made to solve the above problems, the object of the present invention is to provide a method for manufacturing a dish basket for dish washer not to be exposed by applying the cut portion formed in the main dish basket after cutting the surface treatment hanger support. Is in.

본 발명의 다른 목적은 표면처리용 행거지지부의 절단후에 식기바스켓 본체에 형성되는 절단부가 도포되도록 된 식기세척기용 식기바스켓을 제공함에 있다.Another object of the present invention is to provide a dishwasher basket for cutting the coating formed on the main body of the dish basket after cutting the hanger support for surface treatment.

도1은 일반적인 식기세척기의 구조를 도시한 일부 절결사시도,1 is a partially cutaway perspective view showing the structure of a general dish washer,

도2는 식기바스켓 본체를 도시한 사시도,Figure 2 is a perspective view of the main dish basket body,

도3, 도4 및 도5는 본 발명에 따른 식기바스켓 제조과정을 설명하기 위한 도면으로서, 도3은 표면처리를 위해 행거지지부가 부착된 상태를, 도4는 표면처리 완료 후 행거지지부가 절단된 상태를, 도5는 보호커버가 도포되어 있는 상태를 각각 나타낸 부분 확대단면도,3, 4 and 5 are views for explaining the manufacturing process of the dish basket according to the present invention, Figure 3 is a state in which the hanger support is attached for the surface treatment, Figure 4 is the hanger support is cut after completion of the surface treatment 5 is a partially enlarged cross-sectional view showing a state where the protective cover is applied, respectively;

도6는 본 발명에 따른 식기바스켓을 도시한 사시도이다.Figure 6 is a perspective view of a dish basket according to the present invention.

〈도면의 주요부분에 대한 부호의 설명〉<Explanation of symbols for main parts of drawing>

10: 바스켓 본체 12: 바닥부10: basket body 12: bottom

14: 측벽부 16: 손잡이부14: side wall portion 16: handle portion

20: 행거지지부 20a: 행거지지부 절단편20: hanger support 20a: hanger support cut pieces

22: 내식코팅층 40: 보호커버22: corrosion resistant coating layer 40: protective cover

50: 식기바스켓 100: 식기세척기50: dish basket 100: dishwasher

102: 세척조 104: 상부바스켓102: washing tank 104: upper basket

106: 하부바스켓 106a: 수저케이스106: lower basket 106a: cutlery case

110: 하부노즐 112: 히터110: lower nozzle 112: heater

114: 도어 116: 스프링114: door 116: spring

118: 베이스커버 120: 본체118: base cover 120: main body

이러한 목적을 달성하기 위한 본 발명은 식기세척기용 식기바스켓의 제조방법에 있어서, 식기바스켓 본체를 성형하는 단계; 식기바스켓의 소정 부위에 표면처리장치의 행거가 걸리는 행거지지부를 부착하는 단계; 행거지지부를 표면처리장치의 행거에 걸어 표면처리를 시행하는 단계; 표면처리 경화 후에 행거지지부를 절단하는 단계; 및 행거지지부의 절단부위에 보호커버를 장착하는 단계를 포함하는 것을 특징으로 하고 있다.In order to achieve the above object, the present invention provides a method of manufacturing a dish basket for a dishwasher, the method comprising: forming a dish basket body; Attaching a hanger support portion to which a hanger of the surface treatment apparatus is applied to a predetermined portion of the dish basket; Performing a surface treatment by hanging the hanger support part on the hanger of the surface treatment apparatus; Cutting the hanger support after the surface treatment curing; And it characterized in that it comprises a step of mounting a protective cover on the cut portion of the hanger support.

상기 행거지지부는 식기바스켓의 손잡이부에 부착됨이 바람직하다.The hanger support portion is preferably attached to the handle portion of the dish basket.

게다가, 본 발명은 표면처리를 위해 행거지지부를 부착하고 표면처리 종료후에 행거지지부가 절단 제거되는 식기세척기용 식기바스켓에 있어서, 행거지지부의 절단부위에 장착되는 보호커버를 더 포함하는 것을 특징으로 하고 있다.Furthermore, the present invention is characterized in that the dishwasher for the dishwasher is attached to the hanger support for the surface treatment and the hanger support is cut off after the surface treatment, characterized in that it further comprises a protective cover mounted to the cutting portion of the hanger support have.

더욱이, 상기 절단부위는 식기바스켓 표면으로부터 돌출되어 있다.Furthermore, the cutouts protrude from the surface of the dish basket.

이하, 첨부된 도면을 참조하여 본 발명의 구성 및 작용을 상세히 설명한다.Hereinafter, with reference to the accompanying drawings will be described in detail the configuration and operation of the present invention.

도2에 도시된 바와 같이, 식시세척기용 식기바스켓을 제작하기 위해서는, 먼저 다수개의 굵은 선재를 적당하게 절곡, 절단하여 서로 엇갈리게 맞대고, 그런 후에 맞댄 부위를 스폿 용접함으로써 선재구조물(10)을 제작하게 된다. 선재구조물(10)은 식기가 수납될 수 있도록 바닥부(12)와 측벽부(14)로써 구성되고, 취급에 용이하도록 손잡이부(16)도 형성된다.As shown in FIG. 2, in order to manufacture a dish basket for a dishwasher, first, a plurality of coarse wires are appropriately bent and cut to cross each other, and then the spots are welded together to produce the wire structure 10. do. Wire structure 10 is composed of a bottom portion 12 and the side wall portion 14 to accommodate the dishes, handle portion 16 is also formed to facilitate handling.

다음으로, 이러한 선재구조물(10)은 그 구조물을 형성하는 재질이 철재이므로 특히 부식에 약하게 되므로, 이를 보완하기 위해 도금, 도장, 코팅등에 의해 구조물 전체에 내식표면처리를 행한다. 따라서, 이러한 표면처리장치가 적용되기 위해서는,Next, since the wire structure 10 is made of steel, the material for forming the structure is particularly weak to corrosion, and to compensate for this, the entire surface of the structure is subjected to corrosion treatment by plating, painting, coating, and the like. Therefore, in order to apply such a surface treatment apparatus,

도3에 도시된 바와 같이, 바스켓 본체(10) 일부에 행거지지부(20)가 새로이 부착되어 표면처리장치의 행거에 의해 맞물려 지지될 수 있어야 한다. 아울러, 이러한 행거지지부(20)는 표면처리공정이 손쉽게 이루어질 수 있도록 바스켓 본체(10)중 손잡이부분에 부착됨이 바람직하다. 따라서, 도3에서 보는 바와 같이, 행거지지부(20)가 바스켓 본체(10)의 손잡이부에 부착되고 행거지지부(20)가 표면처리장치의 행거에 의해 지지되어 표면처리과정이 완료됨으로써, 구조물 표면에 내식코팅층(22)이 도포되는 것이다. 그런 후에, 행거지지부(20)가 더 이상 필요하지 않게 되므로 행거지지부(20)를 절단하고, 그리하면 도4에 도시한 바와 같이 구조물 표면으로부터 내식코팅층(22)을 통해 행거지지부 절단편(20a)이 예리하게 돌출되게 된다. 여기에, 도5에 도시된 바와 같이, 고무 또는 플라스틱과 같은 신축재질로써 제작된 보호커버(40)가 둘러 싸이게 되며, 경우에 따라서는 보호커버가 여러 색상으로 장식될 수 있게 된다. 이리하여, 도6에서 보는 바와 같은 식기바스켓(50)이 제작되게 되며, 특히 절단편(20a)이 손잡이부에 형성된 경우에는 이에 적용되는 보호커버(40)가 손잡이 보호커버로써 작용하게 된다.As shown in FIG. 3, a hanger support part 20 should be newly attached to a part of the basket main body 10 so that it can be engaged and supported by a hanger of the surface treatment apparatus. In addition, the hanger support portion 20 is preferably attached to the handle portion of the basket body 10 to facilitate the surface treatment process. Therefore, as shown in Figure 3, the hanger support portion 20 is attached to the handle portion of the basket body 10 and the hanger support portion 20 is supported by the hanger of the surface treatment apparatus to complete the surface treatment process, thereby, the surface of the structure Corrosion-resistant coating layer 22 is to be applied. Thereafter, the hanger support 20 is no longer needed, so the hanger support 20 is cut off, and thus the hanger support cut piece 20a from the structure surface through the corrosion resistant coating layer 22 as shown in FIG. This sharply protrudes. Here, as shown in Figure 5, the protective cover 40 made of an elastic material such as rubber or plastic is enclosed, in some cases, the protective cover can be decorated in various colors. Thus, the dish basket 50 as shown in Figure 6 is produced, in particular, when the cutting piece (20a) is formed in the handle portion, the protective cover 40 applied to this acts as a handle protective cover.

상술한 바와 같이, 본 발명에 따른 식기세척기용 식기바스켓과 그 제조방법은 표면처리과정을 위해 표면에 부착하였던 표면처리장치용 행거지지부를 절단한 후 돌출되게 형성되는 행거지지부 절단편을 소정 색상을 갖는 보호커버로써 감싸게 함으로써, 식기세척기 사용자의 상해를 방지할 수 있고 제품디자인 향상에도 도움이 되는 효과가 있다.As described above, according to the present invention, a dish basket for a dishwasher and a method for manufacturing the dishwasher according to the present invention are formed by cutting a hanger support part which is formed to protrude after cutting a hanger support part for a surface treatment apparatus attached to a surface for a surface treatment process. By wrapping it with a protective cover that has, it is possible to prevent the user of the dishwasher and to improve the product design.

Claims (7)

식기세척기용 식기바스켓의 제조방법에 있어서,In the manufacturing method of the dish basket for dishwasher, 식기바스켓 본체를 성형하는 단계;Molding the dish basket body; 상기 식기바스켓의 소정 부위에 표면처리장치의 행거가 걸리는 행거지지부를 부착하는 단계;Attaching a hanger support portion to which a hanger of a surface treatment apparatus is applied to a predetermined portion of the dish basket; 상기 행거지지부를 상기 표면처리장치의 행거에 걸어 표면처리를 시행하는 단계;Performing a surface treatment by hanging the hanger support part on a hanger of the surface treatment apparatus; 표면처리 경화 후에 상기 행거지지부를 절단하는 단계; 및Cutting the hanger support after surface treatment curing; And 상기 행거지지부의 절단부위에 보호커버를 장착하는 단계를 포함하는 것을 특징으로 하는 식기세척기용 식기바스켓의 제조방법.Method of manufacturing a dish basket for a dishwasher comprising the step of mounting a protective cover on the cut portion of the hanger support. 제 1항에 있어서,The method of claim 1, 상기 행거지지부는 상기 식기바스켓의 손잡이부에 부착되는 것을 특징으로 하는 식기세척기용 식기바스켓의 제조방법.The hanger support is a method of manufacturing a dish basket for the dishwasher, characterized in that attached to the handle portion of the dish basket. 제 2항에 있어서,The method of claim 2, 상기 보호커버는 상기 손잡이부를 둘러싼 원통형상의 탄성재료로써 제작된 것을 특징으로 하는 식기세척기용 식기바스켓의 제조방법.The protective cover is a manufacturing method of a dish basket for a dishwasher, characterized in that made of a cylindrical elastic material surrounding the handle portion. 표면처리를 위해 행거지지부를 부착하고 표면처리 종료후에 상기 행거지지부가 절단 제거되는 식기세척기용 식기바스켓에 있어서,In the dishwasher basket for attaching the hanger support for the surface treatment and the hanger support is cut and removed after the surface treatment, 상기 행거지지부의 절단부위에 장착되는 보호커버를 더 포함하는 것을 특징으로 하는 식기세척기용 식기바스켓.Dishwasher basket for the dishwasher further comprises a protective cover mounted to the cutting portion of the hanger support. 제 4항에 있어서,The method of claim 4, wherein 상기 절단부위는 식기바스켓 표면으로부터 돌출된 것을 특징으로 하는 식기세척기용 식기바스켓.The cutting portion dishwasher basket, characterized in that protruding from the surface of the dish basket. 제 4항에 있어서,The method of claim 4, wherein 식기바스켓 표면이 내식 코팅된 것을 특징으로 하는 식기세척기용 식기바스켓.A dish basket for a dishwasher, characterized in that the surface of the dish basket is coated with corrosion. 제 4항에 있어서,The method of claim 4, wherein 상기 보호커버는 소정 색상을 갖는 것을 특징으로 하는 식기셰척기용 식기바스켓.The protective cover is a dish basket for a dishwasher, characterized in that it has a predetermined color.
KR1019970074514A 1997-12-26 1997-12-26 A bowl basket for dishwasher and method of making the same KR100234116B1 (en)

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Publication number Priority date Publication date Assignee Title
CN104188605A (en) * 2014-09-09 2014-12-10 浙江安德电器有限公司 Bowl basket assembly fixing device

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CN106539550A (en) * 2015-09-17 2017-03-29 博西华电器（江苏）有限公司 Dish-washing machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104188605A (en) * 2014-09-09 2014-12-10 浙江安德电器有限公司 Bowl basket assembly fixing device

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