KR100226331B1 - Waste Oil Disposal Method using Electrolysis and Heating Energy - Google Patents

Waste Oil Disposal Method using Electrolysis and Heating Energy Download PDF

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KR100226331B1
KR100226331B1 KR1019970020064A KR19970020064A KR100226331B1 KR 100226331 B1 KR100226331 B1 KR 100226331B1 KR 1019970020064 A KR1019970020064 A KR 1019970020064A KR 19970020064 A KR19970020064 A KR 19970020064A KR 100226331 B1 KR100226331 B1 KR 100226331B1
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waste
oil
steam
electrolysis
treatment
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KR980001854A (en
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방용철
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방용철
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/28Treatment of water, waste water, or sewage by sorption
    • C02F1/283Treatment of water, waste water, or sewage by sorption using coal, charred products, or inorganic mixtures containing them
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F2001/007Processes including a sedimentation step
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00Apparatus for treatment of water, waste water or sewage
    • C02F2201/46Apparatus for electrochemical processes
    • C02F2201/461Electrolysis apparatus
    • C02F2201/46105Details relating to the electrolytic devices
    • C02F2201/46155Heating or cooling

Abstract

전기전해에 의한 산업 폐수 처리방법에 있어서, 전기전해 처리시, 폐증기 또는 증기를 이용하여 전해조를 가열하거나 또는 전해조에 폐증기 또는 증기를 직접 투입함으로써 열 에너지를 가하여 폐수 처리 효율을 높일 수 있다. 본 발명의 전기 전해와 열 에너지의 병용처리에 의해 종래 기술로는 처리 효과가 미흡하였던 절삭유 등의 폐유의 유분 제거 효율을 비약적으로 향상시킬 수 있다.In the method of treating industrial wastewater by electrolysis, the wastewater treatment efficiency can be improved by applying heat energy by heating the electrolytic cell using waste steam or steam or directly introducing waste steam or steam into the electrolytic cell during the electrolytic treatment. By the combined treatment of the electrolysis and thermal energy of the present invention, the oil removal efficiency of waste oil such as cutting oil, which has not been sufficiently treated in the prior art, can be remarkably improved.

Description

전기전해와 열 에너지를 이용한 절삭유/연마폐기유 처리방법{Waste Oil Disposal Method using Electrolysis and Heating Energy}Waste Oil Disposal Method using Electrolysis and Heating Energy}

본 발명은 산업 페수의 처리방법에 관한 것으로, 특히, 절삭유, 연마 폐기유등 각종 오폐수를 전기 전해법과 열 에너지를 이용하여 처리하는 개선된 방법에 관한 것이다.TECHNICAL FIELD The present invention relates to a method for treating industrial wastewater, and more particularly, to an improved method for treating various wastewater, such as cutting oil and abrasive waste oil, by using electrolysis and thermal energy.

일반적으로 오폐수 처리방법으로는 화락약품을 이용한 처리방법, 미생물을 이용한 생물학적 처리방법, 전기 분해 및 전기산화 등에 의한 물리적 처리방법 및 이들의 조합방법을 들 수 있다.In general, the wastewater treatment method includes a treatment method using a hormonal drug, a biological treatment method using a microorganism, a physical treatment method by electrolysis and electrooxidation, and a combination thereof.

물리, 화학적 처리방법에는 산화제를 이용하는 방법, 활성탄에 의한 흡착 방법, 전기투석, 이온교환법 등이 있다. 산화제를 이용하는 방법은 산화제가 폐수 중의 유기물질과 잘 반응하고, 2차 오물질을 발생시키지 않는다는 장점은 있으나, 가격면에서 비용이 많이 들고 처리장치의 유지비 또한 만만치 않아 특수 목적의 폐수처리이외에는 널리 이용되지 않고 있다. 또한, 활성탄을 이용한 흡착 처리방법 역시 냄새 제거 효과는 양호한 반면, 활성탄 자체의 값이 비싸고 일정기간이 지나면 재생처리를 해주어야 한다는 사용상의 번거로움이 있다. 이 밖에 전기투석법이나 이온교환법은 대량의 폐수를 처리하기에 적합치 못하다는 단점이 있다.Physical and chemical treatment methods include oxidizing agents, adsorption by activated carbon, electrodialysis, ion exchange, and the like. The method of using an oxidant has the advantage that the oxidant reacts well with the organic matter in the wastewater and does not generate secondary impurities, but it is expensive in terms of cost and maintenance costs of the treatment equipment, so it is widely used except for special purpose wastewater treatment. It is not. In addition, while the adsorption treatment method using activated carbon also has a good odor removal effect, the activated carbon itself is expensive and has a troublesome use of regeneration treatment after a certain period of time. In addition, electrodialysis or ion exchange is disadvantageous in that it is not suitable for treating a large amount of wastewater.

종래의 전기 분해 방법은 처리 후 슬러지 발생량이 많아 슬러지 처리를 위한 후처리 비용이 증가하고, 적은 용량의 처리는 가능하다 대용량의 처리를 위해서는 시설비가 많이 들고 처리 능력이 저하되며, 플록 형성 측면에서도 불만족스러운 점이 있었다.The conventional electrolysis method has a large amount of sludge after treatment, which increases the post-treatment cost for sludge treatment, and enables a small capacity treatment. A large amount of treatment costs a lot of facility costs and a deterioration in processing capacity. There was something lovely.

한편 광유 및 식물성유를 원료로 한 절삭유, 연마 폐기유 등은 오일을 유화하여 기계류를 가공할 때 열 발생과 가공 기구의 손상을 방지하기 위해 물리적으로 가해주는 화학물질들로서, 이들은 일정시간 사용 후 특정 폐기물로 분류되어 열분해 소각로에 의해 처리하고 있다. 이들 절삭유, 연마 폐기류 등의 폐유 처리방법으로는 통상 폐유를 소각시키는 방법을 사요하고 있으나, 이는 소각에 따른 매연 발생 및 소각을 위한 에너지소비가 커지는 등의 문제점이 있었다.On the other hand, cutting oils and grinding waste oils based on mineral oils and vegetable oils are chemical substances that are physically applied to emulsify oils to prevent heat generation and damage to processing tools. It is classified as waste and processed by pyrolysis incinerator. Waste oil treatment methods such as cutting oil and abrasive waste are generally required to incinerate waste oil. However, this has a problem of generating soot due to incineration and increasing energy consumption for incineration.

따라서 본 발명의 주요 목적은 전술한 종래 폐수 처리방법, 특히 절삭유, 연마 폐기유 등의 폐유 처리방법이 갖는 단점을 해결하는 한편, 유분 제거 능력이 향상된 개선된 처리방법을 제공하는 데 있다.Therefore, the main object of the present invention is to solve the disadvantages of the conventional wastewater treatment method, in particular cutting oil, abrasive waste oil and the like, while providing an improved treatment method with improved oil removal ability.

본 발명자는 전기전해에 의한 폐수 처리방법에 증기, 또는 폐증기를 이용하여 열 에너지를 가하는 방법을 병용함으로써 폐유의 유분 제거 효율을 크게 향상시킬수 있음을 발견하였다.The present inventors have found that the oil removal efficiency of the waste oil can be greatly improved by using a method of applying thermal energy using steam or waste steam to the wastewater treatment method by electrolysis.

도 1는 본 발명에 따른 폐유 처리 공정도이다.1 is a waste oil treatment process diagram according to the present invention.

폐수 속에 포함된 오염물질은 고유 하전과 활성화 에너지를 가지고 있다. 전기 전해 방법에 의해 오염물질을 처리하고자 할 경우, 오염물질이 정전기 반발력에 의하여 불안정하게 되어 플럭으로 제거되기 위해서는 물질에 따른 에너지를 필요로 하게 된다.Pollutants contained in waste water have inherent charge and activation energy. When the pollutant is to be treated by the electrolytic method, the pollutant becomes unstable by electrostatic repulsive force and requires energy according to the material to be removed to the floc.

본 발명자는 종래 전기 전해 방법에서 전해 처리시 적량의 열을 발생시킬 경우 오염 물질의 분해 효율이 증대 될 수 있음을 발견하였다. 전기 전해방법에서는전원을 사용하므로 일정 시간이 지나면 전극에 의해 열 에너지가 발생하지만 이 열에너지 만으로는 폐수 처리 효율을 유의적으로 향상시키는데 부족하다. 오염물질은 자체로 각각 활성화 에너지를 가지고 있어 그 이상의 에너지를 가하게 되면 불안정 하게 되어 응집 또는 파괴됨으로써 이와 같은 성질을 이용하여 제거하는 것이다. 본 발명자는 이 같은 전기 전해 방법에 더해 폐증기 또는 증기의 폐열을 전기 전해조의 내부 또는 외부에 가하여 처리하고자 하는 폐수나 폐유의 온도를 높이면 전기 전해 처리만을 단독으로 실시할 경우보다 처리 효율이 비약적으로 향상됨을 발견하여 본 발명을 완성하기에 이르렀다. 열 에너지를 가하는 방법은 전해조 외부에 증기 튜브를 감아 튜브 내로 증기 또는 폐증기를 순환시킴으로써 전해조를 가열시키거나, 또는 증기나 폐증기를 전해조 내부에 직접 투입하여 초기 유입되는 차가운 폐수 (16-20℃)를 가열한다. 가열 온도는 60내지 120℃로 대상 폐수에 따라 알맞은 온도에 이르도록 운전한다.The inventors have found that the decomposition efficiency of contaminants can be increased when generating a proper amount of heat during the electrolytic treatment in the conventional electrolytic method. In the electrolytic method, since a power source is used, heat energy is generated by the electrode after a certain time, but this heat energy alone is insufficient to significantly improve the wastewater treatment efficiency. Each pollutant has its own activation energy, and when more energy is applied, it becomes unstable and coagulates or breaks down. In addition to the electrolytic method, the present inventors apply waste heat of waste steam or steam to the inside or outside of the electrolytic cell to raise the temperature of the waste water or waste oil to be treated, and thus the treatment efficiency is remarkably increased. It has been found that improvements have been made to complete the present invention. The method of applying heat energy is to wrap the steam tube outside the electrolytic cell and circulate steam or waste steam into the tube to heat the electrolytic cell, or to directly inject the steam or waste steam into the electrolytic cell for cold waste water (16-20 ℃). Heat). The heating temperature is 60 to 120 ° C, operating to reach the appropriate temperature according to the target wastewater.

이하 본 발명을 첨부된 도면을 참조해서 더욱 상세히 설명한다.Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings.

광유 및 식물성유를 원료로 한 폐절삭유, 연마폐기유 처리방법(유분 제거) 폐절삭유와 연마 폐기유 등의 폐유를 전기 전해조에서 전기 전해 처리하면 유화된 오일(콜로이드)와 물로 분리된다. 수중의 콜로이드 물질들은 전하를 가하면 +또는 -의 일정한 고유하전을 띄게 되는데, 이같이 유화된 오일은 전극에서 H+나 OH-가 정전기적 결합에 의해 전기 이중층을 형성함에 따라 불안정하게 되어 정전기적 반발력에 의해 플럭으로 응집된다.Waste Cutting Oil and Polishing Waste Oil Treatment Method (Oil Removal) Using mineral oil and vegetable oil as raw materials When electrolytic treatment of waste oil such as waste cutting oil and abrasive waste oil is performed in an electrolytic cell, it is separated into emulsified oil (colloid) and water. Colloidal materials in water have a constant high charge of + or-when charged, and this emulsified oil becomes unstable as H + or OH - in the electrode forms an electric double layer by an electrostatic bond, which causes an electrostatic repulsion. By flocculation.

일반적으로 폐절삭유와 폐연마유는 일정시간 사용 후 부패되어 있어 pH가 10이상으로 알칼리성르 나타낸다. 본 발명에서는 전하의 밀도를 높이기 위해 폐유의 pH를 중성으로 하기 위해 석회석, 가성소다, 황산반토 등을 적량 첨가하여 pH6 - 7이 되도록 중화처리한다. 유화된 오일은 고유 하전을 가지므로 전하를 가하면 정전기적 반발력으로 유화된 오일이 불안정하게 되어 플럭이 형성되고 여기에 고분자 응집제를 가하면 거대 플럭이 되어 물과 분리된다. 이 때 유화된 오일과 물의 분리를 촉진하기 위해 60℃ 이상의 열 에너지를 가한다.In general, waste cutting oil and used abrasive oil are decayed after a certain time of use, resulting in an alkaline pH of 10 or more. In the present invention, in order to neutralize the pH of the waste oil in order to increase the density of the charge, neutralizing treatment is performed to add pH 6-7 by adding an appropriate amount of limestone, caustic soda, alumina sulfate and the like. The emulsified oil has an inherent charge, so when an electric charge is applied, the emulsified oil becomes unstable due to electrostatic repulsion, and a floc is formed, and when a polymer flocculant is added, it becomes a large floc and separates from water. At this time, heat energy of 60 ° C. or higher is added to promote separation of the emulsified oil and water.

전기 전해 과정에서 양극과 음극에서 물은 다음과 같이 반응한다:In the electrolytic process, water reacts at the anode and cathode as follows:

음극반응: 2H2O+2e-―――→ 2H++ 2OH- Cathode reaction: 2H 2 O + 2e - --- → 2H + + 2OH -

2H++2e-―――→ H2 2H + + 2e - --- → H 2

양극반응: H2O+2e-―――→ 1/202+ 2H+ Anode reaction: H 2 O + 2e - --- → 1/20 2 + 2H +

도 2에 나타난 바와 같이, 본 발명의 폐유 처리 공정은As shown in Figure 2, the waste oil treatment process of the present invention

먼저, 대상 폐수를 저류조(1)에 접속시켜 모아둔 다음 스크린조(2)에서 1차로 스크린 필터에 의해 쓰레기 등을 걸러준다. 이와같이 걸러진 대상 폐유의 산도에 따라, 중화조(10)에서 가성소다, 석회석, 및 황산반도 등의 중화제를 사용하여 pH 6-7이 되도록 폐유를 중화시킨다.First, the target wastewater is connected to the storage tank 1, collected, and the screen tank 2 first filters the waste and the like by the screen filter. Depending on the acidity of the waste oil filtered in this way, the neutralizing tank 10 is neutralized with neutralizing agents such as caustic soda, limestone, and peninsula sulfate to pH 6-7.

이어서, 본 발명의 핵심적인 측면이라 할 수 있는 1차 전기 전해 처리조(3)로 폐수를 보내 전기분해 처리하는 한편, 폐증기, 증기를 이용하여 전기 전해 처리조(3)를 가열하거나 전해 처리조(3)에 증기나 폐증기를 직접 투입하여 80℃ 이상으로 가열처리한다. 1차가 전기 전해 처리조(3)의 처리 존건은 전원으로 DC 12V, 15A를 사용하고, 전극판으로는 SUS304를 이용하였으며, 처리 시간은 5분 내지 10분으로서 대개 플록을 형성하여 약 80%의 유분이 제거되는 것으로 관찰되었다. 다음 1차 전해 처리된 폐수를 1차 침전조(4)로 보내 플록을 침하 및 부상시켜 침전된 찌꺼기를 폐기시키고, 2차 전해조(5)롤 보내 1차 전해조(3)와 동일 조건에서 전해 및 열처리하여 나머지 20%의 유분을 분리 처리 한다. 2차 전해조(5)에서 처리된 폐수를 2차 침전조(6)로 보내 침전된 찌꺼기를 폐기 처분하고 활성탄 여과탑이나 SAND 필터를 통해 여과조(7)에서 여과처리한 후 방류한다.Subsequently, wastewater is sent to the primary electrolytic treatment tank 3, which is a key aspect of the present invention, for electrolysis treatment, while the electrolytic treatment tank 3 is heated or electrolyzed using waste steam and steam. Steam or waste steam is added directly to the tank (3) and heat-treated to 80 degreeC or more. The treatment zone of the primary electrolytic treatment tank 3 used DC 12V and 15A as the power supply, SUS304 was used as the electrode plate, and the treatment time was 5 minutes to 10 minutes. Oil was observed to be removed. Send the first electrolytic wastewater to the primary settling tank (4) to settle and float flocs to dispose of the deposited residue, and send the secondary electrolyzer (5) to electrolytic and heat treatment under the same conditions as the primary electrolyzer (3). To separate the remaining 20% of the oil. The wastewater treated in the secondary electrolyzer (5) is sent to the secondary sedimentation tank (6) to dispose of the sediment, which is then filtered through the activated carbon filter tower or SAND filter in the filter tank (7) and discharged.

다음 실시예를 들어 본 발명의 방법에 따라 처리된 절삭유의 처리 분석 결과를 나타내었다.The following example shows the results of treatment analysis of cutting oil treated according to the method of the present invention.

실시예 1Example 1

폐절삭유 처리 시험Waste Cutting Oil Treatment Test

기계가공에서 발생한 절삭유를 무작위적으로 채취하여 본 발명의 전기 분해와 열 에너지의 병용법에 의해 폐유를 처리하여 그 유분 제거 효율을 측정하여 다음 표 1에 나타내었다.The cutting oil generated in the machining was randomly collected, the waste oil was treated by the electrolysis and thermal energy combination method of the present invention, and the oil removal efficiency thereof was measured and shown in Table 1 below.

표 1: 유분 제거 분석 결과Table 1: Deoiling Assay

시료 No.Sample No. 처리 전 (㎎/ℓ)Before treatment (mg / ℓ) 처리 후(㎎/ℓ)After treatment (mg / l) 처리 효율 (%)Processing efficiency (%) 1One 6600066000 33 99.9999.99 22 6600066000 33 99.9999.99 33 8200082000 33 99.9999.99 44 8200082000 33 99.9999.99 55 7500075000 33 99.9999.99 66 7600076000 33 99.9999.99

표 1으로부터 유분 제거 효율이 99.99%에 달해 본 발명에 따른 폐유 처리방법의 처리 효율이 극히 우수함을 알 수 있다.From Table 1 it can be seen that the oil removal efficiency reaches 99.99%, the treatment efficiency of the waste oil treatment method according to the present invention is extremely excellent.

본 발명의 전기전해법과 간접 열 에너지를 이용하는 산업 폐수 처리방법은 종래기술에서 그 처리 효율이 불만족스러웠던 폐유의 유분 제거 효율이 크게 향상시킨 것으로서, 종래 방법보다 운전 시간이 단축되고, 종래 전기전해법에 간단한 열 에너지 공급 설비 추가로 실시가 가능하여 운전비용 역시 저렴하며 대용향 처리에도 적합하여 경제적으로도 효과적이다.Industrial wastewater treatment method using the electrolytic method and indirect thermal energy of the present invention is to significantly improve the oil removal efficiency of the waste oil, which was unsatisfactory in the prior art, the operation time is shorter than the conventional method, and the conventional electrolytic method It is possible to carry out additional heat energy supply equipment, so operating cost is low and it is economically effective because it is suitable for substitute treatment.

Claims (3)

전기전해에 의한 산업 폐수 처리방법에 있어서,In the industrial wastewater treatment method by electrolysis, 절삭유 또는 연마폐기유를 석회석, 가성소다, 또는 황산반토를 첨가하여 절삭유 또는 연마폐기유를 pH 6 - 7로 중화시키는 단계화:Step to neutralize the cutting oil or abrasive waste oil to pH 6-7 by adding cutting oil or abrasive waste oil to limestone, caustic soda, or alumina sulfate: 중화된 폐유를 폐증기 또는 증기를 이용하여 전해조를 가열하거나 또는 전해조에 폐증기 또는 증기를 직접 투입함으로써 열 에너지를 가하면서 전기분해하는 1차 전기분해 단계와;A first electrolysis step in which the neutralized waste oil is electrolyzed while applying electrothermal energy by heating the electrolytic cell using waste steam or steam or by directly introducing waste steam or steam into the electrolytic cell; 전기분해된 폐유를 침전시켜 침전된 찌꺼기는 폐기하는 1차 침전단계와;A first precipitation step of disposing the electrolyzed waste oil and then depositing the sediment; 1차 침전에서 부상된 폐유를 1차 전기분해 단계와 같은 방법으로 전기분해하는 2차 전기분해 단계와;A second electrolysis step of electrolyzing the waste oil floating in the first precipitation in the same manner as the first electrolysis step; 2차 전기분해된 폐유를 침전시켜 찌꺼기를 폐기하고 부상된 물을 방류하는 2차 침전단계를 수행하는 것을 특지으로 하는 절삭유 또는 연마폐기유 처리방법.A process for treating cutting oil or abrasive waste oil, characterized by performing a secondary settling step of precipitating secondary electrolyzed waste oil to dispose of debris and discharging the floated water. 제 1 항에 있어서,The method of claim 1, 상기 2차 침전단계를 거친 물을 활성탄 여과탑 또는 샌드(SAND)필터를 통과시켜 이과된 물을 방류하는 여과단계를 더 포함하는 것을 특징으로 하는 전기전해와 열에너지를 이용한 절삭유 또는 연마폐기유 처리방법.Cutting oil or abrasive waste oil treatment method using the electrolytic and thermal energy, characterized in that it further comprises a filtration step of passing the water passed through the secondary precipitation step through the activated carbon filter tower or sand filter (SAND) filter to discharge the excess water. . 제 1 항에 있어서, 상기 1차 전기분해 및 2차 전기분해 단계는,The method of claim 1, wherein the first and second electrolysis steps, 폐증기 또는 증기에 의해 전기전해 처리조를 가열하거나 폐증기 또는 증기를 직접투여하여 폐수의 온도가 폐수의 종류에 따라 60 - 120℃가 되게 함과 동시에 입력된 폐수가 전기 전해 처리조에서 폐수의 종유에 따라 5 -10분간 전기분해 처리하여 배출하는 것을 특징으로 하는 전기전해와 열에너지를 이용한 절삭유 또는 연마폐기유 처리방법.By heating the electrolytic treatment tank by waste steam or steam or directly injecting the waste steam or steam, the temperature of the waste water is 60-120 ° C. according to the type of waste water, and the input waste water is discharged from the electrolytic treatment tank. Cutting oil or abrasive waste oil treatment method using electrolysis and thermal energy, characterized in that the discharge by electrolytic treatment for 5-10 minutes depending on the type of oil.
KR1019970020064A 1997-05-22 1997-05-22 Waste Oil Disposal Method using Electrolysis and Heating Energy KR100226331B1 (en)

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