KR100217432B1 - Method and apparatus of forming stacked winding coil - Google Patents

Method and apparatus of forming stacked winding coil Download PDF

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Publication number
KR100217432B1
KR100217432B1 KR1019940034578A KR19940034578A KR100217432B1 KR 100217432 B1 KR100217432 B1 KR 100217432B1 KR 1019940034578 A KR1019940034578 A KR 1019940034578A KR 19940034578 A KR19940034578 A KR 19940034578A KR 100217432 B1 KR100217432 B1 KR 100217432B1
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South Korea
Prior art keywords
insulating film
winding
film
coil
core
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KR1019940034578A
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Korean (ko)
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KR960025848A (en
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토시이찌 무라코시
히로시 카와조에
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모리시타 요이찌
마츠시타덴키산교 가부시키가이샤
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Priority to KR1019940034578A priority Critical patent/KR100217432B1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/30Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
    • H01F27/303Clamping coils, windings or parts thereof together
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/30Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
    • H01F27/306Fastening or mounting coils or windings on core, casing or other support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/12Insulating of windings

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Insulating Of Coils (AREA)

Abstract

본 발명은, 적층감기코일에 있어서, 코일용 선재사이에 필름폭이 다른 절연용 필름을 감을 때 연속해서 감는 것을 목적으로 한 것이며, 그 구성에 있어서 코어(2)에 절연용 필름(3)와 코일용 선재를 교호로 감는 적층감기코일형성방법에 있어서, 코일용 선재사이에 개입 장치되는 3층이상의 절연용 필름(3)을 감는 공정에서, 그 중간층이 되는 절연용 필름(3)을 감을때에 절연용 필름(3)의 필름폭을 절단수단(11)에 의해 좁게 절단하므로서, 내외층이 되는 절연용 필름(3)과 동일한 절연용 필름(3)을 사용해서 연속해서 감는 것을 특징으로 한 것이다.An object of the present invention is to wind a continuous winding when winding an insulating film having a different film width between coil wires in a laminated winding coil. In the configuration, the insulating film 3 and the core 2 are wound. In the method of forming a winding coil for winding coils alternately, in the step of winding three or more layers of insulating films 3 intervened between coil wires, when the insulating film 3 serving as the intermediate layer is wound. While the film width of the insulating film 3 is narrowly cut by the cutting means 11, the film is continuously wound using the same insulating film 3 as the insulating film 3 serving as the inner and outer layers. will be.

Description

적층감기코일형성방법 및 그 장치Stacked coil forming method and apparatus

제1도는 본 발명의 일실시예의 적층감기코일형성장치의 요부정면도.1 is a front elevational view of the main portion of the laminated coil forming apparatus of the embodiment of the present invention.

제2(a)도는 동 실시예에 있어서의 절연용 필름감기수단의 부분종단측면도,2 (a) is a partial vertical sectional side view of the insulating film winding means in the embodiment;

제2(b)도는 제2(a)도의 화살표 A-A에서 본 단면도,2 (b) is a sectional view seen from arrow A-A of FIG. 2 (a),

제2(c)도는 제2(a)의 화살표 B방향에서 본 도면.2 (c) is a view seen from the arrow B direction of the second (a).

제3도는 동 실시예에서 형성하는 적층감기코일의 요부의 구성을 표시한 모식도.3 is a schematic diagram showing the constitution of the main portion of the laminated coil formed in the embodiment.

제4도는 종래예의 적층간 감기코일의 요부의 구성을 표시한 모식도.Fig. 4 is a schematic diagram showing the structure of the main portion of the inter-lamination winding coil of the conventional example.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 코어유지수단 2 : 코어1 core holding means 2 core

3 : 절연용 필름 4 : 에어가위3: insulation film 4: air scissors

5 : 절연용 필름감기수단 6 : 필름릴5: film winding means for insulation 6: film reel

7 : 텐션롤러 8 : 이송롤러7: tension roller 8: feed roller

9 : 빈틈 10 : 가이드9: gap 10: guide

11 : 절단수단 12 : 펀치11: cutting means 12: punch

13 : 다이 14 : 필름누름13: die 14: film pressing

15 : 초음파혼 16 : 펀치구동실린더15: ultrasonic horn 16: punch driving cylinder

17 : 필름유지블록 18 : 부스러기상자17: film holding block 18: shaving box

19 : 스프링 20 : 코일용 선재19: spring 20: wire for coil

21 : 안쪽코일 22 : 바깥쪽코일21: inner coil 22: outer coil

23,24 : 절연거리23,24: Insulation distance

본 발명은, 전기기기나 통신기기등에 사용되는 적층감기코일, 즉 코어에 코일용 선재와 절연용 필름을 교호로 감아서 이루어진 적층감기코일의 형성방법 및 그 장치에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a method of forming a laminated winding coil and an apparatus thereof, which are formed by alternately winding a coil winding wire and an insulating film on a core, that is, a coil used for an electric device or a communication device.

예를 들면, 브라운관 등에 사용되는 프라이백트랜스에는, 코어에 코일용 선재와 절연용 필름을 교호로 감아붙인 적층감기코일이 사용되고 있다.For example, a laminated winding coil in which a coil wire and an insulating film are alternately wound on a core is used for a flyback transformer used in a CRT or the like.

종래의 적층감지코일의 일예를 제4도를 참조해서 설명하면, 코어(2)에 절연용 필름(3)을 1층 감고, 이 절연용 필름(3) 위에 그 양옆가장자리로부터 적당한 거리를 띠운 범위에 코일용 선재(20)를 감아서 안쪽코일(21)을 형성하고, 그 위에 절연용 필름(3)을 3층으로 감고, 그 위에 상기와 마찬가지로 코일용 선재(20)를 감아서 바깥쪽코일(22)을 형성하고, 그 위에 절연용 필름(3)을 1층 감고, 그 후 수지밀봉해서 구성되어 있다.An example of a conventional laminated sensing coil will be described with reference to FIG. 4, where a single layer of insulating film 3 is wound around the core 2, and an appropriate distance is provided from the side edges on the insulating film 3. Winding the coil wire 20 to form an inner coil 21, wound the insulating film 3 in three layers thereon, and wound the coil wire 20 to the outer coil on it as described above (22) is formed, the insulating film 3 is wound up one layer, and resin sealing is carried out after that.

그러나, 이와 같은 적층감기코일에서는 안쪽코일(21)와 바깥쪽코일(22)의 옆가장자리 사이의 절연거리(파선으로 표시한)(23)이 짧아, 절연특성이 불량하다고 하는 문제가 있었다.However, such a laminated winding coil has a problem that the insulation distance (indicated by broken lines) 23 between the inner edge of the inner coil 21 and the outer edge of the outer coil 22 is short, resulting in poor insulation characteristics.

그래서, 제3도에 표시한 바와 같이, 안쪽코일(21)와 바깥쪽코일(22)사이에 감게 되는 3층의 절연용 필름(3) 중에서, 중간층의 절연용 필름(3a)의 폭을 좁게 하므로서, 파선으로 표시한 절연거리(24)를 길게해서, 절연특성의 향상을 도모하는 것을 고려할 수 있다.Therefore, as shown in FIG. 3, in the three-layer insulating film 3 wound between the inner coil 21 and the outer coil 22, the width of the insulating film 3a of the intermediate layer is narrowed. Therefore, it is possible to consider increasing the insulation distance 24 indicated by the broken line to improve the insulation characteristics.

그런데, 종래의 적층감기코일의 형성공정에서는, 절연용 필름(3)은 일정폭으로 절단되어 릴형상으로 감긴 것이 사용되고 있고, 그 때문에 제3도에 표시한 바와 같이, 안쪽코일(21)과 바깥쪽코일(22)사이의 3층의 절연용 필름(3)에 있어서의 중간층의 절연용 필름(3a)로서 폭이 좁은 절연용 필름을 감기 위해서는, 필름릴을 교환하거나, 필름공급장치를 필름릴마다 설치해서 그것을 절환토록 구성할 필요가 있었다.By the way, in the conventional formation process of the laminated coil, the insulation film 3 is cut to a certain width and wound in a reel shape. Therefore, as shown in FIG. 3, the inner coil 21 and the outer coil are used. In order to wind the narrow insulating film as the insulating film 3a of the intermediate layer in the three-layer insulating film 3 between the side coils 22, the film reel is replaced or the film supply device is film reeled. We had to install it every time and configure it to switch.

그러나, 안쪽코일(21)와 바깥쪽코일(22)의 사이에 3층에 절연용 필름(3)을 감는 일련의 공정내에서, 필름폭을 교호로 절환하기 위해서는, 절연용 필름(3)을 감아서 고정한 후, 필름폭을 절환, 다시 감아서 고정한다고 하는 공정을, 필름폭마다 행할 필요가 있어, 작업능률이 나빠지고, 양산에 대처할 수 없다고 하는 문제가 있었다.However, in the series of processes in which the insulating film 3 is wound on three layers between the inner coil 21 and the outer coil 22, in order to alternately switch the film width, the insulating film 3 is removed. After winding and fixing, it is necessary to perform the process of switching and rewinding and fixing the film width for every film width, and working efficiency worsened and there existed a problem that mass production could not be coped.

본 발명은, 상기 종래의 문제점에 비추어, 코일용 선재사이에 필름폭이 다른 절연용 필름을 감을 때 연속해서 감을 수 있는 적층감기코일형성방법 및 그 장치를 제공하는 것을 목적으로 한다.An object of the present invention is to provide a laminated winding coil forming method and an apparatus which can be wound continuously when winding an insulating film having a different film width between coil wires in view of the above conventional problems.

본 발명의 적층감기코일형성방법은, 코어에 절연용 필름와 코일용 선재를 교호로 감는 적층감기코일형성방법에 있어서, 코일용 선재사이에 개입 장치되는 3층 이상의 절연용 필름을 감는 공정에서 그 중간층이 되는 절연용 필름을 감을 때 절연용 필름의 필름폭을 좁게 절단하므로서 내외층으로 되는 절연용 필름과 동일한 절연용 필름을 사용해서 연속해서 감는 것을 특징으로 한다.In the method of forming a laminated winding coil of the present invention, in a laminated winding coil forming method of alternately winding an insulating film and a coil wire rod in a core, the intermediate layer in the step of winding three or more layers of insulation films interposed between the coil wire rods. When winding up the insulating film used, it cuts the film width of the insulating film narrowly, It winds continuously, using the same insulating film as the insulating film used as an inner and outer layer.

또, 본 발명의 적층감기코일형성장치는, 코어유지수단과, 선재감기수단과, 절연용 필름감기수단을 구비하고, 코어에 절연용 필름과 코일용 선재를 교호로 감기도록 한 적층감기코일형성장치에 있어서, 절연용 필름감기수단에 있어서의 절연용 필름의 공급경로에 필름폭을 좁게 절단하는 절단수단을 배설한 것을 특징으로 한다.Further, the laminated winding coil forming apparatus of the present invention includes a core holding means, a wire winding means, and an insulating film winding means, and a laminated winding coil is formed by alternately winding an insulating film and a coil wire for winding to a core. An apparatus comprising: cutting means for narrowly cutting a film width in a supply path of an insulating film in the insulating film winding means.

본 발명의 적층감기코일형성방법에 의하면, 코일용 선재사이에 개입장치되는 3층이상의 절연용 필름을 감는 공정에서 그 중간층이 되는 절연용 필름을 감을 때 필름폭을 좁게 절단하고 있으므로, 중간층이 되는 폭이 좁은 절연용 필름을 내외층과 동일한 절연용 필름을 사용연속해서 감을 수 있고, 절연거리가 긴 적층감기코일에 있어서의 절연용 필름의 감기작업을 능률적으로 행할 수 있어, 양산화가 가능해진다.According to the laminated coil forming method of the present invention, in the step of winding three or more layers of insulating films interposed between the coil wires, the film width is narrowly cut when the insulating film serving as the intermediate layer is wound. The narrow insulating film can be wound continuously using the same insulating film as the inner and outer layers, and the winding operation of the insulating film in the laminated winding coil with a long insulating distance can be efficiently performed, and mass production becomes possible.

또, 본 발명의 적층감기코일형성장치에 의하면, 절연용 필름을 감기직전에 절단수단에 의해 필름폭을 좁게 절단함으로서, 1종의 절연용 필름을 사용해서 복수종류의 폭의 절연용 필름을 연속해서 감을 수 있다.In addition, according to the laminated winding coil forming apparatus of the present invention, the film width is narrowly cut by the cutting means just before winding the insulating film, so that the insulating film having a plurality of types of widths is continuous using one type of insulating film. I can wind it up.

이하, 본 발명의 일실시예의 적층감기코일형성장치와 그 동작에 대해서, 제1도, 제2(a)도, 제2(b)도, 제2(c)도를 참조하면서 설명한다.Hereinafter, the laminated coil forming apparatus and its operation of an embodiment of the present invention will be described with reference to FIGS. 1, 2 (a), 2 (b) and 2 (c).

제1도에 있어서, (1)은 코어(2)를 유지하는 코어유지수단이며, 서어보모터 등의 구동수단(도시않음)에 의해 회전구동가능하게 구성되고, 또 선회축심 0의 둘레로 180° 선회가능하게 구성되어, 도시의 한쪽의 선회위치에서는 제2도에 표시한 절연용 필름감기수단에 의해 코어(2)에 절연용 필름(3)을 감고, 다른쪽의 선위치에서는 선재감기수단(도시않음)에 의해 코일용 선재를 두루감도록 구성되어 있다. (4)는 절연용 필름(3)을 코어(2)에 감는 양에 맞추어 절단하는 에어가위이다.In FIG. 1, reference numeral 1 denotes a core holding means for holding the core 2, and is configured to be rotatable by a driving means (not shown) such as a servomotor, and 180 around the pivot axis 0. It is comprised so that pivoting is possible, and the insulation film 3 is wound on the core 2 by the insulation film winding means shown in FIG. 2 in one turning position of illustration, and the wire winding means in the other rotation position. It is comprised so that the wire for coils may be wound up by (not shown). (4) is air scissors which cut | disconnect according to the quantity which winds the insulating film 3 to the core 2, and is cut.

제2(a)도, 제2(b)도, 제2(c)도에 있어서, (5)는 절연용 필름감기수단이며, 필름릴(6)로부터 인출된 절연용 필름(3)에 일정한 장력을 부여하는 일련의 텐션롤러(7)와, 펄스모터 등의 구동수단(도시않음)에 의해 회전구동되고, 절연용 필름(3)을 코어(2)쪽으로 공급하는 이송롤러(8)와, 절연용 필름(3)의 폭, 두께보다 약간 큰 빈틈(9)을 가진 가이드(10)와, 가이드(10)에 의해 안내되고 있는 절연용 필름(3)의 폭을 필요시에 절단하는 펀치(12)와 다이(13)를 구비한 절단수단(11)과, 절연용 필름(3)을 코어(2)에 밀어 붙이는 필름누름(14)과, 절연용 필름(3)의 끝부분을 코어(2)에 용착하는 초음파혼(15)에 의해 구성되어 있다.In Fig. 2 (a), Fig. 2 (b) and Fig. 2 (c), reference numeral 5 denotes an insulating film winding means, which is fixed to the insulating film 3 drawn out from the film reel 6. A feed roller 8 which is driven by a series of tension rollers 7 to impart tension, a driving means (not shown) such as a pulse motor, and supplies the insulating film 3 to the core 2; Punch which cuts the width | variety of the guide 10 which has a clearance 9 slightly larger than the width | variety and the thickness of the insulation film 3, and the width | variety of the insulation film 3 guided by the guide 10 when needed ( 12) and the cutting means 11 provided with the die 13, the film press 14 which pushes the insulating film 3 to the core 2, and the edge part of the insulating film 3 are made into the core ( It is comprised by the ultrasonic horn 15 welded to 2).

절단수단(11)에는, 펀치(12)를 구동하는 펀치구동실린더(16)와, 절단시에 절연용 필름(3)을 대향하는 가이드(10)에 눌러붙여서 유지하는 필름유지블록(17)과, 절단된 부스러기를 수용하는 부스러기상자(18)가 설치되어 있다. 필름유지블록(17)은 펀치구동실린더(16)에 의해 스프링(19)을 개재해서 가이드(10)를 향해서 이동하고, 이 필름유지블록(17)에 의해 먼저 절연용 필름(3)을 유지해서 위치결정한 후, 펀치(12)가 다이(13)의 각(角절)구멍내부로 이동해서 펀치(12)의 외주에지와 다이(13)의 각 구멍 내주에지와의 꼭끼워짐에 의해서 필름(3)의 옆부분을 잘라내어, 좁은 폭부분(3e)(3f)을 형성한다. 절단수단(11)은 필름(3)의 양쪽에 각각 절단수단(11a)(11b)으로써 1쌍 설치되어 있고, 필름(3)의 양바깥부분에 2개소의 좁은 폭부분을 동시에 형성한다.The cutting means 11 includes a punch driving cylinder 16 for driving the punch 12, a film holding block 17 for pressing and holding the insulating film 3 against the guide 10 facing each other during cutting; The shaving box 18 which accommodates the cut shavings is provided. The film holding block 17 moves toward the guide 10 by means of the punch driving cylinder 16 via the spring 19, and the film holding block 17 holds the insulating film 3 first. After positioning, the punch 12 moves to the inside of each hole of the die 13, and is interlocked with the outer circumferential edge of the punch 12 and each hole inner circumferential edge of the die 13 to form a film ( The side part of 3) is cut out to form narrow width portions 3e and 3f. A pair of cutting means 11 is provided on both sides of the film 3 as cutting means 11a and 11b, respectively, and simultaneously forms two narrow width portions on both outer portions of the film 3.

이상의 구성에 있어서, 필름릴(6)로부터 공급된 절연용 필름(3)은 일련의 텐션롤러(7)에 의해 일정한 장력이 부여되는 동시에 그 장력에 대향해서 이송롤러(8)에 의해 가이드(10)의 빈틈(9)을 통해서 코어(2)를 향해서 송입된다. 코어(2)에 절연용 필름(3)을 감을때는, 절연용 필름(3)의 선단이 코어(2)까지 보내지면, 필름누름(14)에 의해 선단부가 코어(2)에 압압되어 초음파혼(15)에 의해 용착되고, 그후 이송롤러(8)가 개방되는 동시에 코어유지수단(1)에 의해 코어(2)가 회전구동되므로서 소정의 장력이 부여되면서 절연용 필름(3)이 두루감긴다. 에어가위(4)에 의해 소정의 감기길이로 절단된 절연용 필름(3)의 종단이 코어(2)에 도달되면, 초음파혼(15)에 의해 용착되어, 절연용 필름(3)의 감기가 종료된다.In the above configuration, the insulating film 3 supplied from the film reel 6 is provided with a constant tension by a series of tension rollers 7 and is guided by the feed roller 8 by the feed rollers 8 to face the tension. It feeds toward the core 2 through the space | interval 9 of (). When the insulation film 3 is wound around the core 2, when the tip of the insulation film 3 is sent to the core 2, the tip is pressed against the core 2 by the film press 14 and the ultrasonic horn 15, and then the conveying roller 8 is opened and at the same time the core 2 is rotated by the core holding means 1 so that a predetermined tension is applied while the insulating film 3 is wound. All. When the end of the insulating film 3 cut into the predetermined winding length by the air scissors 4 reaches the core 2, it is welded by the ultrasonic horn 15, and the winding of the insulating film 3 is carried out. It ends.

그리고, 코일용 선재사이에 개입장치도는 3층 이상의 절연용 필름(3)을 감을때에는, 절연용 필름(3)의 중간층(3a)이 되는 부분이 절단수단(11)의 부분에 위치하고 있는 상태에서 펀치구동실린더(16)가 작동되어, 필름폭이 좁아지도록 절단된다. 그때, 펀치(12)에 선행해서 필름유지블록(17)이 절연용 필름(3)을 유지해서 위치결정하고, 그후 펀치(12)가 다이(13)의 각 구멍내부로 이동해서 펀치(12)의 외주에지와 다이(13)의 각 구멍 내주에지와의 꼭끼워짐에 의해서 필름(3)의 옆부분을 잘라내고, 좁은폭부분(3e)(3f)를 형성한다. 이렇게 해서 중간층(3a)이 되는 절연용 필름(3)을 감을 때에 필름의 양쪽 부분을 잘라냄으로써 부분적으로 폭을 좁게하고 중간층(3a)이 되는 폭이 좁은 절연용 필름(3)을 내외층과 동일한 절연용 필름(3)을 사용해서 연속해서 감을 수 있고, 절연거리가 긴 적층감기코일에 있어서의 절연용 필름의 감기작업을 능률적으로 행할 수 있다. 또, 이 코일용 선재사이에 개입장치되는 3층 이상의 절연용 필름(3)을 감을 때에도, 그 시작부와 종료부의 2개소를 용착하는 것만으로 끝나기 때문에 용착부의 요철에 의한 코일선재의 감기흐트러짐도 감소할 수 있다.And when winding the insulation film 3 of three or more layers between coil wires, the part which becomes the intermediate | middle layer 3a of the insulation film 3 is located in the part of the cutting means 11, Punch drive cylinder 16 is operated to cut the film width narrower. At that time, the film holding block 17 holds and positions the insulating film 3 prior to the punch 12, and then the punch 12 moves into each hole of the die 13 to punch 12 The side portions of the film 3 are cut out by being pinched between the outer circumferential edges of the die 13 and the inner circumferential edges of the holes 13 to form narrow width portions 3e and 3f. In this way, when winding the insulation film 3 used as the intermediate | middle layer 3a, the width | variety of a film is narrowed partially by cutting both parts of a film, and the narrow insulation film 3 used as the intermediate | middle layer 3a is the same as an inner and outer layer. It can wind up continuously using the insulating film 3, and the winding operation of the insulating film in a laminated winding coil with a long insulating distance can be performed efficiently. In addition, even when winding three or more layers of insulating films 3 interposed between the coil wires, the winding wires of the coil wires due to the unevenness of the weld portion are only finished by welding two places of the start and end portions. May decrease.

본 발명의 적층감기코일형성방법에 의하면, 이상과 같이, 코일용 선재사이에 개입장치되는 3층이상의 절연용 필름을 감는 공정에서 그 중간층이 되는 절연용 필름을 감을때에 필름폭을 좁게 절단하므로서, 중간층이 되는 폭이 좁은 절연용 필름을 내외층과 동일한 절연용 필름을 사용해서 연속해서 감을 수 있고, 절연거리가 긴 적층감기코일에 있어서의 절연용 필름의 감기작업을, 필름릴을 교환하는 일없이 능률적으로 행할 수 있고, 또 코어와 절연용 필름의 용착도 시작부와 종료부의 2개소만으로 끝나기 때문에 용착부의 요철에 의한 코일선재의 감기흐트러짐도 감소되는 등의 효과를 발휘해서, 양산화를 실현할 수 있다.According to the laminated winding coil forming method of the present invention, as described above, in the step of winding three or more layers of insulating films interposed between the coil wires, the film width is narrowly cut when the insulating film serving as the intermediate layer is wound. The narrow insulating film that becomes the intermediate layer can be wound continuously using the same insulating film as the inner and outer layers, and the winding operation of the insulating film in the laminated winding coil with a long insulating distance is performed. It can be carried out efficiently, and the welding of the core and the insulating film ends only in two places at the beginning and the end. Can be.

또, 본 발명의 적층감기코일형성장치에 의하면, 절연용 필름의 공급경로에 절단수단을 배설하고 있으므로, 절연용 필름을 감기직전에 절단수단에 의해 필름폭을 좁게 절단하므로서, 1종의 절연용 필름을 사용해서 복수종류의 폭의 절연용 필름을 연속해서 감을 수 있다.In addition, according to the laminated winding coil forming apparatus of the present invention, since the cutting means is disposed in the supply path of the insulating film, the film width is narrowly cut by the cutting means just before winding the insulating film, thereby providing one type of insulating material. The film for insulation of several types of width can be wound up continuously using a film.

Claims (2)

코어에 절연용 필름을 공급하는 단계와, 상기 코어에 절연용 필름을 감아서 하부층을 형성하는 단계와, 상기 하부층에 코일용 선재를 감아서 안쪽코일을 형성하는 단계와, 상기 코어상의 안쪽코일에 제1층의 절연용 필름을 감는 단계와, 상기 절연용 필름의 공급단계에서 제2층의 절연용 필름을 그 폭이 상기 제1층의 절연용 필름의 폭보다 좁도록 절단하는 단계와, 상기 제1층의 절연용 필름에 상기 제2층의 절연용 필름을 감는 단계와, 상기 제2층의 절연용 필름의 폭보다 더 넓은 폭을 가진 제3의 절연용 필름이 외부층을 형성하도록, 상기 제2의 절연용 필름에 상기 제3의 절연용 필름을 감는 단계로 이루어진 것을 특징으로 하는 적층감기코일형성방법.Supplying an insulating film to the core, winding the insulating film to the core to form a lower layer, winding coil wire to the lower layer to form an inner coil, and an inner coil on the core Winding the insulating film of the first layer, cutting the insulating film of the second layer so that its width is narrower than the width of the insulating film of the first layer in the supplying of the insulating film, and Winding the insulating film of the second layer on the insulating film of the first layer, and the third insulating film having a width wider than the width of the insulating film of the second layer to form an outer layer, And winding the third insulating film on the second insulating film. 코어를 유지하는 코어유지수단과, 상기 코어에 코일용 선재를 감는 코일용 선재 감기수단과, 3개의 절연용 필름중 중간층에 해당하는 절연용 필름의 일부의 폭을 좁게 하도록 상기 절연용 필름의 일부를 절단하는 절단수단을 포함하고, 상기 코어에 절연용 필름을 감는 절연용 필름 감기수단으로 이루어지고, 상기 코어유지수단과 상기 절연용 필름 감기수단은 필름이송로를 형성하고, 상기 절단수단은 상기 코어유지수단에 인접해서 상기 필름이송로를 따라 위치한 것을 특징으로 하는 적층감기코일형성장치.A core holding means for holding a core, a coil wire winding means for winding a coil wire on the core, and a part of the insulating film so as to narrow the width of a portion of the insulating film corresponding to an intermediate layer among the three insulating films. And cutting means for cutting the insulation film wound around the core, wherein the core holding means and the insulation film winding means form a film transfer path, and the cutting means comprises: Laminated winding coil forming apparatus, characterized in that located along the film feed path adjacent to the core holding means.
KR1019940034578A 1994-12-16 1994-12-16 Method and apparatus of forming stacked winding coil KR100217432B1 (en)

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