KR100207891B1 - Process for mixed yarn having different shrinkage - Google Patents

Process for mixed yarn having different shrinkage Download PDF

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KR100207891B1
KR100207891B1 KR1019910025380A KR910025380A KR100207891B1 KR 100207891 B1 KR100207891 B1 KR 100207891B1 KR 1019910025380 A KR1019910025380 A KR 1019910025380A KR 910025380 A KR910025380 A KR 910025380A KR 100207891 B1 KR100207891 B1 KR 100207891B1
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orientation
yarn
yarns
drawn yarn
producing
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KR930013277A (en
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박창경
이종상
소준오
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조민호
에스케이케미칼주식회사
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/18Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by combining fibres, filaments, or yarns, having different shrinkage characteristics
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/08Interlacing constituent filaments without breakage thereof, e.g. by use of turbulent air streams
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/22Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
    • D02J1/225Mechanical characteristics of stretching apparatus

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

본 발명은 폴리에스테르 필라멘트 이수축혼섬사에 관하여 구성사를 설계 혼섬하여 제조하는 방법에 관한 것으로, 폴리에스테르 이수축혼섬사를 제조하는데 있어서, 낮은 배향의 매연신사는 방속 1,000~2,000m/분, 배향도 5~2010-3으로 미연사군을 제조하고, 높은 배향의 미연신사는 방속 1,700~5,000m/분, 배향도 15~9010-3으로 미연사군을 제조하여, 이를 연신할 때 낮은 배향의 미연신사는 연신비 2.0~3.5, 가열롤러 온도 70~100, 가열판 온도 상온~220로 연신하고, 높은 배향의 미연신사는 고유의 물성을 유지시키고 이 두사를 다시 연신기를 이용 고속으로 복합하여 이수축혼섬사의 물성을 높은 배향의 구성사는 배향도 15~9010-3을 유지시키고 낮은 배향의 구성사는 연신에 의해 배향도 150~20010-3을 갖게하여 혼섬처리하는 것을 특징으로 하는 이수축혼섬사의 제조방법.The present invention relates to a method for designing and blending constituent yarns with respect to polyester filament biaxially blended yarns. To 20 A non-drawn yarn is produced at 10 -3 , and a high-oriented non-drawn yarn has a speed of 1,700 to 5,000 m / min and an orientation of 15 to 90 A non-drawn yarn with a low orientation when producing a non-twisted group at 10 -3 and drawing it, a draw ratio of 2.0 to 3.5, a heating roller temperature of 70 to 100 Hot Plate Temperature Room Temperature ~ 220 The non-drawn yarn of high orientation maintains its inherent physical properties, and the two yarns are composited at a high speed again using a drawing machine, so that the constituent yarn of high orientation of biaxially blended yarn has an orientation of 15 to 90 degrees. Maintaining 10 -3 and low orientation constituent yarns are stretched to 150 ~ 200 by stretching A method for producing bishrink blended yarns, characterized in that 10 -3 is given and mixed.

이때 교락처리는 1미터당 20개 이상 부여함을 특징으로 한다.At this time, the entanglement treatment is characterized in that 20 or more given per meter.

Description

이수축혼섬사의 제조방법Manufacturing method of Isu shrink blended yarn

제1도는 본 발명의 공정모식도.1 is a process schematic diagram of the present invention.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

A : 구성원사중 한종 B : 구성원사중 다른 한종A: One of the member companies B: One of the other members

1 : 장력조절 장치 2 : 피드 롤러1: tension control device 2: feed roller

3 : 가열 롤러 4 : 가열판3: heating roller 4: heating plate

5 : 연신 롤러 6 : 유체교락 장치5: stretching roller 6: fluid interlocking device

7 : 권취부7: winding part

본 발명은 이수축혼섬사의 제조방법에 관한 것으로 더욱 상세하게는 방사조건이 상이한 두종의 폴리에스테르 필라멘트 미연신사군중 한쪽 미연신사군을 설계에 의해 연신기상에서 연신한 후 이 연신사와 미연신사를 고속으로 복합하고 유체처리장치로 교락을 부여하여 수축율차가 크고 공업성이 우수한 이수축혼섬사를 제조하려는 것이다.The present invention relates to a method for manufacturing biaxially blended yarn, and more specifically, one of the two unstretched yarn groups of polyester filament unstretched yarn having different spinning conditions is drawn on a drawing machine by design, and then the stretched yarn and the unstretched yarn are composited at high speed. In addition, by imparting a entanglement with a fluid treatment device, it is intended to manufacture a biaxial blended yarn having a large shrinkage difference and excellent industrial performance.

또한, 상기 제조에 있어서는 제직 후공정에서의 원사물성별 수축거동을 면밀히 검토하고 이를 바탕으로 방사, 연시기술에 도입시켜 원사의 수축력 차이가 제직가공후에도 최대한 발현될 수 있는 이수축혼섬사의 제조방법에 관한 것이다.In addition, in the production, the shrinkage behavior of each yarn property in the post-weaving process is carefully examined, and based on this, it is introduced into the spinning and / or new-year technology, so that the shrinkage force difference of the yarn can be expressed as much as possible after the weaving process. It is about.

종래 이수축혼섬사의 경우는 구성사간의 이수축효과를 주기 위해In the case of conventional shrink shrink blended yarns,

1) 일반 폴리에스테르 폴리며, 개질한 고수축 폴리에스테르 폴리머를 복합하는 방법.1) General polyester polyester, a method of compounding a modified high shrink polyester polymer.

2) 일반 폴리에스테르 중 냉연신사, 열연신사를 복합하는 방법.2) A method of combining cold drawn and hot drawn yarns in general polyester.

3) 고방속사와 저방속사를 동시에 연신 복합하는 방법 등이 있었다.3) There was a method of stretching and combining high-speed yarn and low-speed yarn at the same time.

그러나 상기중 1)의 방식은 원사자체의 수축차만큼 직물공정 후에 이수축효과가 발현되지 못하였고 고수축 폴리머의 원가가 높아지는 문제가 있었고, 2)의 방식은 냉연신사의 원사 수축력은 크지만 후공정에서 열을 받은 후에는 수축력이 크게 감소하여 직물상에 효과가 적었으며 위사 등으로 사용한 경우에도 용도제약의 문제가 있었다.However, in the above method 1), the shrinkage difference of the yarn itself was not expressed after the fabric process, and there was a problem in that the cost of the high shrink polymer was high. After receiving heat in the process, the shrinkage force is greatly reduced and less effective on the fabric, even when used as a weft, there was a problem of pharmaceutical use.

3)의 방식은 동일연신비로 고배향사와 저배향사를 동일 연신할 경우 고배향사는 동일 연신비에서도 충분한 연신이 가능하지만 저배향사는 상대적으로 낮은 연신비로 인해 불규칙한 태섬부분이 발생하게 되었다.In the method of 3), when the same orientation ratio is drawn with the high orientation yarn and the low orientation yarn, the high orientation yarn can be drawn at the same extension ratio, but the low orientation yarn has irregular tassel portion due to the relatively low extension ratio.

이의 해결을 위해 연신비나 연신온도를 높였으나 미세하지만 상기와 동일한 결과를 얻었으며 생산성에도 나쁜 영향을 미치게 되었다. 또한 효과측면에서도 본 발명 제조방식에 비하여 이수축 상태가 미흡하여 효과면에서는 더욱 큰 이수축혼섬사의 개발이 필요하게 되었다.In order to solve this problem, the draw ratio and the draw temperature were increased, but the fine results were obtained as described above. In addition, in terms of effects, the shrinkage condition is insufficient compared to the production method of the present invention, the development of larger shrinkage blended yarn is required in terms of effects.

본 발명은 상기 문제점을 해결하기 위하여 제사공정중의 작업성 및 공정성을 현저히 개선하고, 생산성을 증대시켜 제조원가도 저렴한 반면 그 직물효과면에서 종래 방식에 의해서는 발현되기 어려운 고도의 부드러운 촉감, 부피감, 깊은 색감, 양호한 드레이프성을 직물상에서 발현시킬 수 있는 이수축혼섬사를 제조하려는데 그 목적을 둔 것이다.In order to solve the above problems, the present invention significantly improves the workability and processability of the weaving process, increases productivity, and inexpensively manufactures the fabric, while in terms of the fabric effect, it has a high soft touch, bulkiness, The purpose of the present invention is to prepare a biaxial blended fiber that can express deep color and good drape on a fabric.

본 발명은 폴리에틸렌테레프탈레이트를 주된 구성단위로 하는 폴리에스테르 미연사군을 제조함에 있어서 그중 한 미연사군은 방사속도 1,000~2,000m/분으로 방사하여 그 배향도를 5.010-3~20.010-3으로 하는 낮은 배향의 폴리에스테르 미연신사를 만들고 다른 한 미연산군은 방사속도 1,700~5,000m/분으로 방사하여 그 배향도를 15.010-3~90.010-3으로 하는 상대적으로 높은 배향 미연신사를 만든 후 낮은 배향의 폴리에스테르 미연신사는 연신비 2.0~3.5, 가열롤러 온도 70~100, 가열판 온도 상온~220로 연신하고 높은 배향의 폴리에스테르 미연신사는 연신을 하지않아 자체 물성을 유지시켜 이 두사를 다시 연신기상에서 고속으로 복합하고 유체교락장치를 통과시켜 교락처리후 권취한다.In the present invention, in the production of polyester non-twisted group containing polyethylene terephthalate as the main structural unit, one of the non-twisted groups is spun at a spinning speed of 1,000 to 2,000 m / min, and the orientation thereof is 5.0. 10 -3 to 20.0 A low-oriented polyester non-drawn yarn with 10 -3 was made and the other uncalculated group spun at a spinning speed of 1,700-5,000 m / min, giving a degree of orientation of 15.0 10 -3 to 90.0 After making a relatively high oriented undrawn yarn of 10 -3 , the low oriented polyester undrawn yarn has a draw ratio of 2.0 to 3.5 and a heating roller temperature of 70 to 100 Hot Plate Temperature Room Temperature ~ 220 The unstretched polyester of high orientation and high orientation does not stretch and maintains its own physical properties so that the two yarns are combined again at high speed on the stretching machine and passed through a fluid entanglement device to be wound up after entanglement treatment.

이때 복합된 이수축혼섬사 물성은 한 구성사는 배향도 15~9010-3로 유지하고 다른 한 구성사는 연신으로 인해 배향도 150~20010-3으로 유지되도록 설계한다.At this time, the composite shrinkage mixed yarn property is 15 ~ 90 Keep 10 -3 and the other component is 150 ~ 200 due to stretching Designed to remain at 10 -3 .

또한 권취된 이수축혼섬사의 교락갯수는 20개/m이상으로 한다.In addition, the number of entangled Isuchuk blended yarns should be more than 20 / m.

위와 같은 본 발명의 폴리에스테르 섬유는 에틸렌테레프탈레이트를 주된 구성 단위로 하는 폴리머로서 에틸렌테레프탈레이트가 85몰% 이상인 폴리에스테르이고 그의 고유점도는 물성면에서 0.5~0.8/g의 범위가 바람직하다.As described above, the polyester fiber of the present invention is a polymer having ethylene terephthalate as its main structural unit, and polyester having ethylene terephthalate of 85 mol% or more, and its intrinsic viscosity is 0.5 to 0.8 in terms of physical properties. The range of / g is preferable.

상술한 바와 같이 낮은 배향의 미연신사군은 방사속도 1,000~2,000m/분, 배향도가 5.0~20.010-3로 하여 이를 연신비 2.0~3.5로 연신함에 있어 연신비가 2.0 보다 낮은 경우에는 염반이나 불안정성이 증가되게 되고 3.5보다 높은 경우에는 과연신에 의해 공정에 나쁜 영향을 미치게 되고 모우 등을 유발시킨다.As described above, the low-stretched non-stretched group has a spinning speed of 1,000 to 2,000 m / min and an orientation of 5.0 to 20.0 When the drawing ratio is 10 to 3 , the drawing ratio is 2.0 to 3.5, and when the drawing ratio is lower than 2.0, saltiness or instability is increased, and when the drawing ratio is higher than 3.5, overdrawing causes bad effects on the process and induces moor.

가열롤러 온도는 70~100로 함에 있어 70보다 낮을 경우는 연신 불안정성이 문제되고 100초과시는 단사율이 높아지고 공정성이 불량해진다.Heat roller temperature is 70 ~ 100 70 in Roh If lower, draw instability is a problem and 100 When exceeded, the single-shot rate becomes high and fairness becomes bad.

연신가열판 온도는 상온~220로 함에 있어 220보다 높은 경우 직물 가공후 염색줄이 발생할 위험이 있다.Stretched heating plate temperature is room temperature ~ 220 220 in Roh If higher, there is a risk of dying after the fabric is processed.

높은 배향의 미연사군은 방사속도 1,700~5,000m/분, 배향도 15~9010-3로 하여 연신기상에서 물성변화없이 상대사와 복합된다.The non-twisted group of high orientation has a spinning speed of 1,700 to 5,000 m / min and an orientation of 15 to 90 10 -3 to be combined with the other company without changing the physical properties on the drawing machine.

높은 배향의 미연신사의 방속 1,900m/분, 배향도 1510-3보다 방사조건, 배향도가 낮을 경우는 제직공정중에 열에 의한 침해로 부분융착될 가능성이 높아져 촉감이 딱딱해지고 모우가 발생하게 되며, 5,000m/분이상, 배향도 9610-3초과시는 생산성은 증대되나 효과 측면에서 불리하다.1,900m / min, high degree of orientation, unoriented yarn of high orientation If the radiation condition and orientation is lower than 10 -3 , the possibility of partial fusion due to heat intrusion during the weaving process increases, which makes the stiffness and stiffness occurring, 5,000m / min or more, and the orientation degree 96 If it is more than 10 -3 , productivity increases but is disadvantageous in terms of effects.

또, 유체교락장치에 두사를 복합함에 있어서는 교락장치 전후의 장력을 일정하게 유지하여 교락을 부여하고 교락갯수는 20개/m 이상으로 한다.In the case of combining the two yarns in the fluid entanglement device, the tension before and after the entanglement device is kept constant to impart entanglement, and the number of entanglements is 20 / m or more.

교락이 20개/m 미만일 경우 두사간의 혼섬율이 불량하여 제직성이 불량해지고 직물상에 구성사의 염착도차에 의한 색조(色調)가 발생할 가능성이 높아진다.If the entanglement is less than 20 / m, the interweaving ratio between the two yarns is poor, and the weaving property is poor, and the color tone due to the difference in dyeing degree of the constituent yarn on the fabric is increased.

상기 이수축혼섬사를 사용하여 일반 직물준비공정과 동일한 장력하에서 열처리를 할 경우에 한 종의 사는 원사에서 설계되어진 신장성능이 발휘되고 다른 한 종의 사는 수축력이 크게 발휘되어 두사간의 이수축율이 20% 이상인 수축력차를 얻게 된다.In case of heat treatment under the same tension as the general fabric preparation process using the shrink shrink blended yarn, one type of yarn exhibits stretch performance designed from yarn, and the other type of yarn exhibits great shrinkage force, resulting in 20% shrinkage between the two yarns. The above contraction force difference is obtained.

본 발명으로 제직되어진 직물에서는 전술한 고도의 부피감, 부드러운 촉감, 깊은 색감, 양호한 드레이프성 등의 효과를 얻을 수 있다.In the fabric woven in the present invention, the above-described effects of high volume, soft touch, deep color, and good drape can be obtained.

이하 본 발명을 실시예 및 비교예를 통하여 알아보면 다음과 같다.Hereinafter, the present invention will be described through Examples and Comparative Examples.

단, 본 발명이 실시예에 국한되는 것은 아니다.However, the present invention is not limited to the examples.

[실시예 1]Example 1

높은 배향의 미연신사를 방속 3,500m/분, 배향도 6110-3으로 제조하고, 낮은 배향의 미연신사를 방속 1,200m/분, 배향도 810-3으로 제조하여, 이를 전술한 바와 같이 연신후 복합하면 후공정시의 준비, 제직성이 특히 양호하고 특유의 효과가 매우 큰 이수축혼섬사를 얻게 되었다.3,500m / min, high degree of orientation 61 It is produced at 10 -3 , and the unoriented yarn of low orientation is discharged at 1,200 m / min, orientation degree 8 When prepared in 10 -3 and composited after stretching as described above, a biaxial blended fiber obtained in the preparation and weaving during the post-process is particularly good and the characteristic effect is very high.

[실시예 2]Example 2

높은 배향의 미연신사를 방속 2,100m/분, 배향도 2610-3으로 제조하고, 낮은 배향의 미연신사를 방속 1,400m/분, 배향도 1110-3으로 제조하여, 이를 전술한 바와 같이 연신후 복합하면 후공정시의 준비, 제직성이 특히 양호하고 이수축 효과가 크게 발현되는 이수축혼섬사를 얻게 되었다.2100 m / min of high unoriented stretched yarn, 26 degree of orientation It is produced in 10 -3 , and the non-oriented yarn of low orientation is discharged 1,400m / min, orientation degree 11 When prepared in 10 -3 and composited after stretching as described above, the preparation and weaving at the time of the post-process is particularly good, and the biaxially blended yarn is obtained in which the biaxial shrinkage effect is greatly expressed.

[비교예 1]Comparative Example 1

높은 배향의 미연신사를 방속 5,300m/분, 배향도 11510-3으로 제조하고, 낮은 배향의 미연신사를 방속 1,400m/분, 배향도 1110-3으로 제조하여, 이를 전술한 바와 같이 연신후 복합하면 생산성이 향상되고 후공정시의 준비제직성이 양호하나 특유의 효과가 크게 발현되지 못하여 이수축혼섬사 특유의 효과가 발현되지 못하게 되었다.5,300m / min, orientation degree 115 It is produced in 10 -3 , and the non-oriented yarn of low orientation is discharged 1,400m / min, orientation degree 11 When prepared in 10 -3 , the composite after stretching as described above, the productivity is improved, and the preparation weaving during the post-process is good, but the specific effect is not largely expressed, the specific effect of the diaxial mixed fiber was not expressed.

[비교예 2]Comparative Example 2

높은 배향의 미연신사를 방속 1,500m/분, 배향도 1210-3으로 제조하고, 낮은 배향의 미연신사를 방속 1,400m/분, 배향도 1110-3으로 제조하여, 이를 전술한 바와 같이 연신후 복합하면 후공정시의 준비, 제직성이 원사의 취약으로 인해 불량해지고 열에 의해 융착되어 촉감에 나쁜 영향을 미치게 되었다.1,500m / min, high degree of orientation of undrawn yarn with high orientation It is produced in 10 -3 , and the non-oriented yarn of low orientation is discharged 1,400m / min, orientation degree 11 When the composite is prepared in the range of 10 -3 and stretched as described above, the preparation and weaving during the post-processing are poor due to the fragility of the yarn and are fused by heat, which adversely affects the feel.

각 실시예 및 비교예의 방사, 연신조건 및 직물의 특성을 표 1에 나타내었다.Table 1 shows the spinning, stretching conditions and the characteristics of the fabric of each Example and Comparative Example.

Claims (2)

폴리에스테르 이수축혼섬사를 제조하는데 있어서, 낮은 배향의 미연신사는 방속 1,000~2,000m/분, 배향도 5~2010-3으로 미연사군을 제조하고, 높은 배향의 미연신사는 방속 1,700~5,000m/분, 배향도 15~9010-3으로 미연사군을 제조하여, 이를 연신할 때 낮은 배향의 미연신사는 연신비 2.0~3.5, 가열롤러 온도 70~100, 가열판 온도 상온~220로 연신하고, 높은 배향의 미연신사는 고유의 물성을 유지시키고 이 두사를 다시 연신기를 이용 고속으로 복합하여 이수축혼섬사의 물성을 높은 배향의 구성사는 배향도 15~9010-3을 유지시키고 낮은 배향의 구성사는 연신에 의해 배향도 150~20010-3을 갖게하여 혼섬처리하는 것을 특징으로 하는 이수축혼섬사의 제조방법.In producing polyester biaxially blended yarn, low-oriented undrawn yarn has a flux of 1,000 to 2,000 m / min and an orientation of 5 to 20 A non-drawn yarn is produced at 10 -3 , and a high-oriented non-drawn yarn has a speed of 1,700 to 5,000 m / min and an orientation of 15 to 90 A non-drawn yarn with a low orientation when producing a non-twisted group at 10 -3 and drawing it, a draw ratio of 2.0 to 3.5, a heating roller temperature of 70 to 100 Hot Plate Temperature Room Temperature ~ 220 The non-drawn yarn of high orientation maintains its inherent physical properties, and the two yarns are composited at a high speed again using a drawing machine, so that the constituent yarn of high orientation of biaxially blended yarn has an orientation of 15 to 90 degrees. Maintaining 10 -3 and low orientation constituent yarns are stretched to 150 ~ 200 by stretching A method for producing bishrink blended yarns, characterized in that 10 -3 is given and mixed. 제1항에 있어서, 교락처리를 1 미터당 20개 이상 부여하는 것을 특징으로 하는 이수축혼섬사의 제조방법.The method for producing biaxial blended yarn according to claim 1, wherein 20 or more entanglement treatments are provided per meter.
KR1019910025380A 1991-12-30 1991-12-30 Process for mixed yarn having different shrinkage KR100207891B1 (en)

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