KR100194551B1 - Fault diagnosis method by real time alarm processing of power plant - Google Patents

Abstract

The present invention relates to a failure diagnosis method by real-time alarm processing of a power plant that the operator quickly and appropriately handles faults occurring during operation of a power plant. In order to solve the problem that the rapid action could not be achieved in the present invention, the present invention stores the alarm generated at the power plant, the alarm occurrence time, the sensor data in the knowledge base for alarm processing, the alarm generated when the alarm-related data stored multiple alarms Select one alarm as priority, treat the selected alarm as the cause alarm according to the existence of the preceding alarm occurred before the selected alarm, and display the result of the alarm processing on the connection screen of the operator. Knowledge bay for troubleshooting by selecting one by one according to the priority of alarms Read the sensor data related to the cause alarm, the failure type, and the qualitative model related to the failure, and qualitatively analyze the trend of the sensor data from all the cause alarm data, and match the qualitative model when it matches the qualitative model. In addition, after calculating the degree of confidence in the type and action of the fault, the result of the fault diagnosis can be displayed on the operator connection screen.

Description

Fault diagnosis method by real time information processing of power plant

1 is a block diagram of the alarm processing and troubleshooting system of the present invention.

2 is a flow chart of fault diagnosis by real-time alarm processing of the power plant of the present invention.

3 is a conversion and storage table of the data of the present invention.

4 is a diagram illustrating a knowledge representation method and an alarm processing method of the present invention.

5 is a diagram and a representation method for knowledge knowledge for troubleshooting of the present invention.

6 is a display screen of the alarm processing and fault diagnosis results of the present invention.

* Explanation of symbols for main parts of the drawings

1, 5: 1st, 2nd preprocessing unit 2: Real-time database

3: knowledge base for alarm processing 4: alarm processing module

6: Knowledge Base for Diagnosing Problems 7: Qualitative Analyzer

8: Fault Diagnosis Module 9: User Connection Screen

The present invention relates to a method for diagnosing failures by real-time alarm processing that can quickly diagnose and analyze the causes of failures occurring during operation of a power plant and provide appropriate measures.

An alarm that informs the operator of an abnormal state of the power plant, which is indicated by an instrument failure, operator error, sensor failure, control system failure, etc., is an important signal in determining the operation status of a power plant.

The alarm is intended to help the operation by indicating the abnormal condition of the power plant, but when several occur at the same time, the operator puts a cognitive load to determine the status of the power plant.

Since most of these alarms are caused by a single fault and occur almost simultaneously, find a cause alarm when multiple alarms occur and diagnose the fault cause of each of these alarms. It is necessary to develop alarm handling and fault diagnosis methods and systems that inform the operator of the results, measures and order of actions to help prompt action.

Currently, power plants report alarms that occur every moment and turn on the alarm panel to inform the occurrence of alarms.In addition, the information processing and troubleshooting system that finds the most probable alarm among the alarms that occurred and informs the operation procedures such as measures are It is not installed.

In addition, in the system developed previously, the data related to the alarm are mainly composed of the database so that when the alarm occurs, the operator can search the data corresponding to the alarm offline and refer to the operation. And failure diagnosis methods have many difficulties and limitations in applying to large-scale systems such as power plants.

The present invention devised to solve this problem is to notify the operator by performing alarm processing and troubleshooting in real time in the power plant to enable the operator to respond to the cause of failure more quickly.

In order to achieve the above object, the present invention provides a process of storing an alarm generated at a power plant, an alarm occurrence time, and sensor data in an alarm processing knowledge base, and an alarm occurrence priority when the stored alarm related data are multiple alarms. The process of selecting an alarm, treating the selected alarm as a cause alarm according to the existence of a preceding alarm occurring before the selected alarm, and displaying the result of the alarm processing on the driver's connection screen, and the priority of the processed cause alarms. Select one by one and read the sensor data related to the cause alarm, the type of failure, and the qualitative model related to the failure from the knowledge base for fault diagnosis, and analyze the trend of the sensor data in all the cause alarm data. Calculate confidence in failure history, type of failure, and corrective actions if Then, by performing the process of displaying the fault diagnosis result on the operator connection screen, the operator can quickly identify the fault diagnosis caused by the alarm of a large-scale power plant, and can take a corresponding action.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

1 is a block diagram of an alarm processing and fault diagnosis system for the present invention.

The configuration and operation of the alarm generated at the power plant, the generation time of the alarm, and the sensor data values are input to the first preprocessing unit 1. The first preprocessing unit 1 converts the input data into a data form necessary for alarm processing and fault diagnosis.

The converted data are stored in the real-time database (2), and at this time, a history storage unit is used to store, maintain, and reuse recently inputted commands.

When multiple alarms occur, data about these alarms are taken from the knowledge base for alarm processing (3). The knowledge base for alarm processing (3) contains the contents of the alarm tree composed of the alarms and the causes of failure in the form of cause-results, the equipment specifications of each part of the power plant, the fault history up to now, and the measures for each failure. Doing.

In the alarm processing module 4, reasoning alarms are inferred by applying an inference rule from the data of the alarm processing knowledge base 3.

The second preprocessing unit 5 converts the inferred cause alarm and sensor values of the power plant into data required for troubleshooting.

The failure knowledge base 6 stores information such as the type of failure required for the diagnosis converted from the second preprocessing unit 5, a qualitative model related to the failure, and a state transition block according to the qualitative model.

The qualitative analyzer 7 calculates the slope of the sensor trend converted in the second preprocessing unit 5 and interprets it as a qualitative value to calculate the confidence level for these. The failure diagnosis module 8 determines the failure from the calculated confidence and the information of the knowledge base 6 for troubleshooting.

In this process, data such as the alarm processing result processed by the alarm processing module 4 and the fault diagnosis result processed by the fault diagnosis module 8, device specifications, past device specifications, and the like are displayed. Show through.

And the history of the data and processing results used in the alarm processing and fault diagnosis is stored in the history storage unit 10.

2 is a flowchart showing a fault diagnosis process by the real-time alarm process of the present invention.

First, the generation time of the multiple alarms and alarms generated in the power plant, the sensor data is received (S11). The input data are converted by the first preprocessing unit 1 into data types necessary for alarm processing and fault diagnosis, and the converted input data are generated in the form of a table (S12). Save to (S13). Thereafter, it is determined whether or not the input alarm is multiple alarms (S14). When several alarms occur, an alarm processing routine is executed. When only one alarm occurs, the alarm is regarded as a cause alarm.

That is, when multiple alarms are generated, data on alarms to be generated are loaded from the knowledge base 3 for alarm processing (S15), the alarms are sorted in order of the highest priority, and the alarm having the highest priority is selected (S16). .

For the alarm thus selected, it is determined whether there is a preceding alarm that occurred before the time when the selection alarm occurred (S17). If the preceding alarm of the selection alarm occurred before the occurrence time of the preceding alarm, the selection alarm is removed from the cause alarm (S18).

If there is no preceding alarm occurring before the occurrence of the selection alarm or if the alarm is not multiple alarms, the selection alarm is selected as the cause alarm (S19).

The cause alarm deduced as above shows an intermediate result on the user access screen in order to provide the user with data on the results of processing up to now (S20). The result is stored in a database (S21).

The cause alarms inferred in the alarm processing process select one cause alarm in order of high priority (S22) and perform a failure diagnosis. Data related to the selected cause alarms, such as related sensors, possible failures and types of failures, are read from the troubleshooting knowledge base 6 (S23).

Confidence is calculated by qualitatively analyzing the trends of the sensors related to the cause alarm read out by the qualitative analyzer 7 (S24).

Using the result of the analysis, the failure diagnosis module 8 determines whether it matches the type of failure in the qualitative model (S25). If it is matched by this judgment, the fault history, the type of fault and the order of the measures are indicated with confidence (S26).

If no matching occurs, the size of the window is increased (S27) to check whether the diagnosis is completed for all cause alarms, and the inferred result and the sensor trend used for the inference are displayed on the user access screen (S28).

Through the processes of S11 to S28 as described above, the alarm processing and fault diagnosis are performed in real time to process the multiple alarms generated in the power plant, diagnose the fault site, and present the measures of operation. In fact, the progress of the abnormality is shown as soon as the result of the inference, and the detailed description in the alarm processing and troubleshooting method is continued below.

3 shows the form of a table in a database used for alarm processing and fault diagnosis.

First, as shown in (a) of FIG. 3, an alarm occurrence time 29 is first written into the alarm processing data table, and the alarm tag 30, the alarm name 31, and the current occurrence state ( 32) in the form of 0's and 1's.

As shown in (b) of FIG. 3, in the troubleshooting data table, the data is searched in the table, and then the measurement tag 33, the measurement time 34, and the names 35 of the sensors are prepared.

At this time, the number of rows in the table matches the window size 36 in the diagnosis.

4 shows an example of the knowledge expression for alarm processing.

For the low pressure alarm of fuel discharge, it is composed of one frame including alarm tag, alarm name, priority, preceding alarm, trailing alarm, cause and possibility of alarm occurrence, alarm occurrence time and type. The knowledge base is shown in Figure 4a.

This frame-based knowledge base can be represented as a tree in the cause-effect form as shown in FIG. 4B. Here is an example showing the relationship between the alarms 37 and the cause of failure 38 in the form of cause-effect.

5 shows a method and an example of a knowledge expression for troubleshooting according to the present invention.

First of all, the table configuration of the knowledge base for fault diagnosis shown in FIG. 5A includes the coded name 41 of the fault associated with the number of the faults 40 associated with each alarm 39, and the type of fault 42 associated with each fault. ), And the name of the sensor 43 associated with each fault, and the total number of sensors 44 associated with the alarm.

In this case, the failure type consists of analyzing the trends of the related sensors, and each failure is associated with the main sensor and one or more secondary sensors (expandable).

The main sensors are sensors that have an alarm installed in the sensor value so that the alarm is triggered when the sensor value is out of the set value. Most alarms are related to one main sensor.

The secondary sensor does not have an alarm installed directly on the sensor, but represents a sensor moving in association with the occurrence of the alarm.

In the present invention, a state transition block diagram is prepared as shown in FIG. 5B by analyzing a failure form directly related to an alarm and a trend 45 of related sensors appearing when the failure occurs.

In this block diagram, trends of sensors that can occur for each fault are analyzed and configured in the form of state transition.

Each state and the qualitative state 46 of the main and sub-sensors. Here, the range of the main sensor is divided into three ranges: high, steady, and low, and the range of the sub sensor is divided into two ranges: upper and lower.

In the process of troubleshooting, by matching the current trend state with the state transition block, it is possible to know the type of fault and the current state, and to predict the state of the power plant on the state transition block.

6 shows a method of displaying alarm processing and fault diagnosis results in the present invention.

First, the alarm processing screen shown in FIG. 6A shows the alarms generated at the current power plant in the generation alarm 47, and the alarms used for inference of the cause alarm 49 are shown in the current alarm 48. FIG.

The generation alarm 47 allows the user to monitor in real time the alarms occurring in the power plant. Alarms inferred as a result of the alarm processing are displayed in the cause alarm 49, and when each cause alarm is selected, the failure cause 50 displays the related failures.

Detailed results of the inferences for the relevant faults can be seen in the fault diagnosis screen shown in Figure 6b, which shows the fault cause 51 including the current fault and confidence level, and the corrective actions for the fault. S 52 are shown.

In addition, the trend 53 of the main sensor and the sub-sensor 54 of the sub-sensor supporting the results of the fault diagnosis are shown to predict the current state and the future state.

The present invention as described above is to diagnose and analyze the cause of the failures occurring during the operation of a large power plant quickly and to provide appropriate measures to allow the operator to take a quick action to be more efficient in plant operation.

Claims (9)

The first process of storing the alarm generated at the power plant, the time of occurrence of the alarm, the sensor data in the knowledge base for alarm processing, and the second process of selecting one alarm as the alarm occurrence priority when the stored alarm related data are multiple alarms. And a third process of processing the selected alarm as a cause alarm according to the presence or absence of a preceding alarm occurring before the selected alarm and displaying the result of the alarm processing on a connection screen of an operator, and priority of the processed cause alarms. The fourth step of reading the sensor data related to the cause alarm, the type of failure, and the qualitative model related to the failure from the knowledge base for fault diagnosis, and the trend of the sensor data from all the cause alarm data readout. Calculate confidence in failure history, type of failure and measures when matched with qualitative model And a fifth step of displaying the result of the failure diagnosis on the operator connection screen. The fault diagnosis method according to claim 1, wherein the selection alarm generated before the selection alarm is removed from the cause alarm. The method of claim 1, wherein the size of the window is enlarged when it is not matched with the type of failure in the qualitative model by using the result of analyzing the trend of the sensor data related to the cause alarm. Failure diagnosis method by real-time alarm processing of power plant, characterized in that for checking. According to claim 1, The knowledge base for alarm processing is one frame type including the alarm tag, alarm name, priority, preceding alarm, trailing alarm, cause of the alarm and the likelihood of occurrence, occurrence time, alarm type Fault diagnosis method by real time alarm processing of power plant, characterized in that. The fault diagnosis method according to claim 4, wherein the knowledge base for alarm processing is in the form of a tree of cause-results in the relationship between alarms and failure causes. 2. The real-time alarm processing of a power plant according to claim 1, wherein the fault diagnosis knowledge base is in the form of a state transition by analyzing a fault type directly related to an alarm and a trend of related sensor data appearing when the fault occurs. Fault Diagnosis Method The system of claim 6, wherein the knowledge base for fault diagnosis comprises a number of faults related to an alarm, a coded fault name, a fault type, a name of a sensor related to a fault, and a total number of sensors. Troubleshooting method. The fault diagnosis method according to claim 1, wherein the alarm processing screen is displayed to the operator by distinguishing the fault cause indicated by the occurrence alarm, the current alarm, the cause alarm, and the confidence level. The fault diagnosis screen according to claim 1, wherein the fault diagnosis screen displays the operator by distinguishing the cause of the fault, the measure, the trend of the main sensor and the trend of the sub-sensor, and displaying them to the operator. Way.