KR100188312B1 - Control system for spun yarn winder plant - Google Patents

Abstract

[purpose]

Provides a management system to a spin-winder factory that can totally manage quality, production, and maintenance in a spin-winder factory in which downstream equipment such as a spin winder and a package inspection device are disposed in turn.

[Configuration]

Downstream devices 5 and 8, such as the real winding machine 4 and the package inspection device 8, are sequentially disposed to collect data from the spin winding machine 4 and data from the downstream devices 5 and 8. The host computer 46 which provided the information communication networks 41 and 45, interpreted the said data, and outputs management information was made into the management system of the radiation winding machine factory which connected to the said information communication network 45. As shown in FIG.

Description

Management system of radiation winding machine factory

1 is a block diagram of a radio winding factory management system of the present invention.

2 is a diagram showing an example of an output screen relating to quality information and maintenance information.

3 is a diagram showing an example of an output screen relating to production information.

4 is a diagram showing an example of an output screen relating to quality information.

5 is a diagram showing an example of an output screen related to the maintenance information of the spin winder.

6 is a device arrangement diagram of a spin winder factory.

7 is a device arrangement up to the spin winder.

* Explanation of symbols for main parts of the drawings

4: Winding machine 8: Thread end processing device (package inspection device)

41: first sub network 45: main communication network

46: host computer

The present invention relates to a management system of a spin winder factory in which downstream equipment such as a spin winder and a package inspection device are sequentially disposed.

In the spin take-up factory, the discharged yarn is wound in a synthetic fiber package by a spin winder (TK), and the composite fiber package is automatically doped by a doping apparatus (AD), and the synthetic fiber package loaded in the tray is finished. It is transferred to the next process via the processing device (package inspection device), labeler, story line, and palletizing.

In this way, in the spin winder factory, various equipments are installed in succession in addition to the spin winder. The quality, production, and maintenance information of each device only appears in the control panel of each device, and the overall management of the quality, production, and maintenance of the whole factory As a result of experience, the company had a problem that it was not managed efficiently.

SUMMARY OF THE INVENTION The present invention has been made in view of the above problems of the prior art, and its object is to provide quality, production, and quality in a spin coil factory in which downstream equipment such as a spin coil and a package inspection device are sequentially disposed. The aim is to provide a management system for the radio-winding mill that can manage the conservation overall.

The management system of the spin-winder factory which achieves the above object is an information communication network in which downstream equipment such as a real winder and a package inspection apparatus are disposed in turn, and collect data from the spin-winder and data from the downstream equipment. And a host computer that analyzes the time data and outputs the management information to the information communication network.

The quality information of the composite fiber of the composite fiber in the spin winder which winds up the composite fiber first and the quality information of the package of the composite fiber in the inspection apparatus are processed into grading information and recorded and displayed intensively in the management office. .

Pallet information indicating the number of production packages and the quality of the pass rate of the entire factory is recorded and displayed in the management room.

The alarm operation status of the device producing the defective package and the specific downstream device in the area are recorded and displayed intensively in the management office.

Embodiments of the present invention will be described below with reference to the drawings. 1 is a block diagram of a spinning machine factory management system of the present invention. However, before explaining this block diagram in detail, the arrangement of the devices is explained by the arrangement of the devices of the spin take-up plant of FIG. 6 and the arrangement of the devices up to the spin-winder of FIG.

In Fig. 7, reference numeral 1 is an extruder, 2 is an ejector, 3 is a Godet roller, and 4 is a spin winder. The molten resin in the extruder 1 is boosted by the gear pump 2a of the ejector 2 and discharged as the filament f from the spinning nozzle 2b. This filament f is cooled by the cooling cylinder 2c, converged by the oil supply device 2d, and becomes the combined fiber Y. The synthetic fiber Y is tensioned by the gode roller 3a and the second gode roller 37, and then reaches the spin take-up machine 4. The spin-winder 4 winds up the synthetic fiber Y traversed by the traversal apparatus 4a in the package P which is indirectly contacted with the touch roller 4b. The fine hair sensor 4d is provided between the second goth roller 3b and the seal guide 4c which stops the traversal to inspect the quality of the composite fiber Y. This fine hair sensor 4d is a combination of a light emitter and a light receiver to detect a change in the projected area due to the small hair by integration. In addition, if necessary, the thread breaking sensor 4e is provided in place of the spin-winder 4.

In FIG. 6, 4 is a spin winder (TK), 5 is a doping apparatus (AD), 6 is a transfer device, 7 is a tray circulation apparatus, 8 is a thread end processing apparatus, 9 is an inner labeler, 10 is a story, 11 is a conveying apparatus and 12 is a palletizer.

The number of spinnerets 4 are arranged in a row, such as outsiders No. 1 and 2 ..., and constitutes line No. 1. In addition, the single winding machine 4 winds up eight packages at once, and is positioned by the END symbols of A, B ... H from the end. The doping apparatus 5 receives eight packages from the spin take-up machine 4, inserts the gongbins supplied from the branch pipe feeding apparatus 5a, and conveys them to the transfer apparatus 6. The transfer device 6 inserts the packages from the doping apparatus 5 into the tray 7a one by one.

The thread end processing apparatus 8 includes a first device 8a for forming a bunching winding and weaving the surface thread, and a second device for inspecting the form of bulge, the size of the package weight, and the like. 8b). Passing through this thread end processing apparatus 8 converts the axis of the tray 7a from the side direction upwards, and enters the inner labeler 9 which labels a label in the bobbin of the package P. As shown in FIG.

The labeled package P is stored in the story 10 while being placed on the tray. Carrying out of the tray to the story 10 is carried out by the conveying apparatus 11.

And the package carried out from the story 10 is put in the box by the palletizer 12. As shown in FIG. This palletizer 12 is implemented using the ceiling carrier 12a.

Next, the block diagram of the management system will be described with reference to FIG. The spin-winder (TK) 4, the doping apparatus (AD) 5, and the thread end processing apparatus 8 extend the first sub-communication network 41 to form the first sequencer 42 and the transfer sequencer 47. Communicate with The first sequencer 42 communicates with the first subcomputer 44 through the second sequencer 43. The first subcomputer 44 is connected to the main communication network 45, and the first host computer 46 is connected to the main communication network 45. In addition, the second sequencer 43 controls the story label 10 while controlling the inner labeler 9 via the labeler personal computer 48.

From the radio winding machine (TK) 4, data regarding fine hairs, alarm items and the number of times are output, and grading the quality information of the first host computer 46 based on these data. Information and TK maintenance information. From the doping apparatus (AD) 5, data relating to alarm items and counts, and doping data relating to the doping position and time are outputted through the AD ground control panel or branch pipe supply apparatus, and based on these data, the first host computer 46 Is processed into production information and AD maintenance information. The alarm data, the bunch rate, the success rate data of the surface thread weaving, and the package failure data are output from the thread end processing apparatus 8, and the rating information in the quality information of the first host computer 46 is based on these data. It is processed into production information, package inspection device maintenance information, and thread end processing device maintenance information.

Moreover, the data of the spin take-up 4, the doping apparatus 5, and the thread end processing apparatus 8 are selected by the 2nd sequencer 43, and the necessary data are output to the labeler personal computer 48. As shown in FIG. The personal computer 48 processes the inner label information, and prints out a label in which the thread type, the doping date and time date, the line No., the winder No, and the END No are symbolized. Similarly, the second sequencer 43 selects the data necessary for the receipt and outputs the receipt data to the story page 10. Here, the command to discharge the package excluded from grading is output.

2 shows an example of an output screen relating to quality information and maintenance information. The number and probability of packages corresponding to bulge, contamination, no tail (no bunch winding), harness skip, fluffy, underweight or overweight are displayed for each line No. In the drawing display example, bulges occur in a line No. 3. Therefore, the window display indicates which winder No. 3 of the line No. 3 is defective in the area surrounded by the dashed-dotted line. Bulging occurs intensively in winder of No. 5, There is no tail in the 19 winder, and it can be seen clearly that Anis skip is occurring in the No. 23 winder.

3 shows an example output screen relating to production information. The total number of packages and the number of items out of grade are displayed by marking the quantity of the normal package and the defective package separately and displaying the quantity of each defective item from the bulge of No.1 to the light weight of No.7. You can see at a glance.

4 shows an example of an output screen related to substance information. For each faulty package, it indicates in what order the fault occurred, from which line in which line, by which winder, at which time, at the END, from old to new. The information regarding this defective package is output from the second sequencer 43 of FIG. 1 to the story 10 as goods receipt data, and is discharged before palletizing.

5 shows an example of an output screen related to the maintenance information of the radio winding machine. The operation status of each spin winder is displayed on a 24-hour scale by classifying thread break, machine failure, bobbin exchange (A / C), and winding operation. The operation efficiency and the cause of stopping of each spin winder are obvious. In addition, when the exact time of a specific winder No. is desired, the operation status is displayed with the time by the window display of a dashed-dotted line.

The management system of the spin winder factory of the present invention is such that the data from the spin winder and the downstream equipment reaches the host computer via the information communication network and is interpreted as management information and outputted, and the quality information of each production package, etc. The production information such as the production information such as the pass rate of the production package and the additional characteristics related to the defective package are output, so that the quality, production, and maintenance of the entire factory can be collectively managed.

Claims (4)

The downstream equipments such as the spin winder and the package inspection device are sequentially arranged, and an information communication network for collecting data from the spin winder and the downstream equipment is installed to interpret the data and output management information. The management system of the radio winding machine factory, characterized in that connected to the information communication network. The said management information includes grading information of the package processed by said computer based on the output data from the said spin winder, and the maintenance information of a spin winder. Management system of the radio coil factory. 2. The computer-implemented production information and doping apparatus according to claim 1, wherein the management information is based on the alarm items from the doping apparatus, the downstream apparatus, and the doping output data relating to the number of doping positions and times. Management system of a spin-winding plant characterized in that it contains conservation information. 2. The computer-processed package according to claim 1, wherein the management information is based on alarm data from a thread end processing apparatus which is the downstream device, success rate data of bunching and surface knotting, and output of a poor package. A management system of a spin-winder plant comprising grading information, production information, package inspection device maintenance information, and thread end treatment device maintenance information.