KR0185535B1 - Plastic tile and manufacturing method thereof - Google Patents
Plastic tile and manufacturing method thereof Download PDFInfo
- Publication number
- KR0185535B1 KR0185535B1 KR1019960040138A KR19960040138A KR0185535B1 KR 0185535 B1 KR0185535 B1 KR 0185535B1 KR 1019960040138 A KR1019960040138 A KR 1019960040138A KR 19960040138 A KR19960040138 A KR 19960040138A KR 0185535 B1 KR0185535 B1 KR 0185535B1
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- South Korea
- Prior art keywords
- tile
- synthetic resin
- manufacturing
- coating
- coloring
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
Abstract
본 발명은 합성수지 타일 및 그 제조방법에 관한 것으로서, 다수의 타일형상부(11)가 경계부(13)를 사이에 두고 돌출형성된 합성수지 기재(10)와, 타일의 질감을 내도록 상기 타일형성부(11)에 도포/형성된 도료착색층(20)으로 이루어진 합성수지 타일과; 압출형성된 합성수지 판에 상기 타일형성부 및 경계부를 프레스가공에 의해 형성하는 프레스공정과, 상기 프레스공정에서 형성된 타일형성부에 도료를 도포하여 착색하는 도료착색공정으로 이루어지는 합성수지 타일의 제조방법에 관한 것이다.The present invention relates to a synthetic resin tile and a method of manufacturing the same, a plurality of tile-shaped portion 11 is a synthetic resin substrate (10) protruding formed with a boundary portion 13 therebetween, and the tile forming portion 11 to give the texture of the tile. A synthetic resin tile composed of a paint coloring layer 20 coated / formed on the sheet); It relates to a method of manufacturing a synthetic resin tile comprising a pressing step of forming the tile forming portion and the boundary portion by press working on an extruded synthetic resin plate, and a paint coloring step of coating and coloring the coating on the tile forming portion formed in the pressing step. .
이와 같이 구성되어 있으므로, 다양한 색상의 타일을 간단히 제조할 수 있을 뿐만아니라 시공이 편리하므로, 시공비 및 제조비를 절감함과 동시에 다양한 소비자의 미적감각에 부응할 수 있다.Since it is configured in this way, it is possible not only to easily manufacture tiles of various colors, but also to make construction easier, thereby reducing construction costs and manufacturing costs, and at the same time meeting a variety of consumer aesthetics.
Description
본 발명은 합성수지 타일 및 그 제조방법에 관한 것이다.The present invention relates to a synthetic resin tile and a method of manufacturing the same.
종래 타일은 주로 천연의 점토, 광석 또는 합성무기질 원료 등의 분체를 배합성형하고 고온으로 소성소결함에 의해 이루어진 사기타일로 되어 있다.Conventional tiles are made of porcelain tiles mainly formed by compounding and molding and sintering powder of natural clay, ore or synthetic inorganic raw materials at high temperature.
상기 사기타일을 바닥이나 벽 등에 시공하기 위해서는 우선 바닥이나 벽 등에 시멘트를 바른 후, 상기 사기타일을 시멘트위에 한조각씩 배열/부착하여 일정한 시간동안 자연건조시키면 상기 시멘트와 사기타일은 견고히 부착된다. 그리고, 상기 사기타일사이의 경계부에는 석고 등을 도포하여 미감을 높임과 동시에 누수를 방지한다.In order to install the frying tile on a floor or a wall, first, cement is applied to the floor or a wall, and then the frying tile is arranged / attached on a piece of cement and dried naturally for a predetermined time so that the cement and the frying tile are firmly attached. In addition, the boundary between the porcelain tiles is coated with gypsum to increase aesthetics and prevent leakage.
그런데, 상기 사기타일은 시공이 어려울 뿐만 아니라 중량이 크므로 최근에는 합성수지재로 만든 합성수지 타일이 개발되어 있다.However, since the porcelain tile is difficult to construct and has a large weight, recently, a synthetic resin tile made of a synthetic resin material has been developed.
상기 합성수지 타일은 주원료인 합성수지와 다수의 부원료 및 안료를 섞어 금형에 부어 일정한 형태와 색상을 갖는 타일을 성형하는 방법으로 제조된다.The synthetic resin tile is manufactured by mixing synthetic resin and a plurality of subsidiary materials and pigments, which are the main raw materials, and pouring them into a mold to form a tile having a predetermined shape and color.
그런데, 종래의 합성수지 타일은 개개의 타일조각으로 제조되어 있으므로, 시공시에 각각의 타일조각을 배열하여 부착하여야 하므로 시공성이 나쁘다는 문제점이 있었다.However, since the conventional synthetic resin tiles are made of individual tile pieces, there is a problem in that the workability is poor because each tile piece must be arranged and attached at the time of construction.
또한, 종래의 합성수지 타일은 주원료인 합성수지와 안료를 함께 혼합한 원료를 형틀에 주입하여 제조하므로, 타일전체가 일정한 색상을 나타내므로 제조과정에서 마음대로 색상을 바꿀 수 없다는 문제점이 있었다.In addition, the conventional synthetic resin tile is manufactured by injecting a raw material mixed with a synthetic resin and a pigment as a main raw material into the mold, there is a problem that the color of the tile as a whole can be changed at will during the manufacturing process.
따라서, 본 발명은 상기 문제점들을 해결하기 위해 이루어진 것으로서, 본 발명의 목적은 시공성이 우수하고 제조과정에서 자유자재로 색상을 변경할 수 있는 합성수지 타일 및 그 제조방법을 제공하는데 있다.Accordingly, the present invention has been made to solve the above problems, and an object of the present invention is to provide a synthetic resin tile and a method of manufacturing the same, which is excellent in workability and can change colors freely in the manufacturing process.
제1도는 본 발명에 의한 합성수지 타일을 나타내는 사시도이다.1 is a perspective view showing a synthetic resin tile according to the present invention.
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
10 : 합성수지 기재 11 : 타일형성부10: synthetic resin substrate 11: tile forming part
13 : 경계부 20 : 도료착색층13 boundary 20 paint layer
본 발명에 의한 합성수지 타일은 다수의 타일형상부가 경계부를 사이에 두고 돌출형성된 합성수지 기재와, 타일의 질감을 내도록 상기 타일형성부에 도포/형성된 도료착색층으로 이루어진 것을 특징으로 한다.The synthetic resin tile according to the present invention is characterized in that the plurality of tile-shaped portion is formed of a protruding synthetic resin substrate between the boundary portion and a paint coloring layer applied / formed on the tile forming portion to give the texture of the tile.
본 발명에 의한 합성수지 타일의 제조방법은 압출형성된 합성수지판에 상기 타일형성부 및 경계부를 프레스가공에 의해 형성하는 프레스공정과, 상기 프레스공정에서 형성된 타일형성부에 도료를 도포하여 착색하는 도료착색공정으로 이루어지는 것을 특징으로 한다.The method for manufacturing a synthetic resin tile according to the present invention includes a press process for forming the tile forming part and the boundary part by press working on an extruded synthetic resin plate, and a paint coloring process for coating and coloring paint on the tile forming part formed in the pressing process. Characterized in that consists of.
이하, 본 발명에 대해 첨부도면을 참조하면서 상세히 설명한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
도1에 도시한 바와 같이, 본 발명에 의한 합성수지 타일은 합성수지 기재(10)의 상측에는 질감을 내도록 도료착색층(20)이 도포형성된 구조로 되어 있다.As shown in Fig. 1, the synthetic resin tile according to the present invention has a structure in which the paint coloring layer 20 is coated to form a texture on the upper side of the synthetic resin substrate 10.
상기 합성수지 기재(10)는 다수의 타일형상부(11)가 경계부(13)를 사이에 두고 돌출형성된 형상으로 되어 있다.The synthetic resin substrate 10 has a shape in which a plurality of tile-shaped portions 11 are formed to protrude with the boundary portion 13 interposed therebetween.
상기 타일형상부(11)는 요입된 선을 이루는 경계부(13)에 의해 사각형이 가로 세로방향으로 배열된 형상으로 되어 있다.The tile portion 11 has a shape in which quadrangles are arranged in a horizontal and vertical direction by a boundary portion 13 forming a concave line.
상기 합성수지 기재(10)의 하측에는 시공시에 접착성을 향상시킬 뿐만 아니라 강성을 높이도록 유리섬유층을 형성할 수도 있다.The lower side of the synthetic resin substrate 10 may be formed not only to improve the adhesion during construction but also to increase the rigidity of the glass fiber layer.
한편, 발명에 의한 합성수지 타일은 압출형성된 합성수지 판(L)에 상기 타일형성부(11) 및 경계부(13)를 프레스가공에 의해 성형하여 합성수지 기재(10)를 형성한 후, 상기 합성수지 기재(10)를 냉각하여 일정한 크기로 절단한 다음, 상기 타일형성부(11)에 도료(P)를 도포하여 착색한 후, 건조함에 의해 제조/완성된다.Meanwhile, the synthetic resin tile according to the invention is formed by pressing the tile forming portion 11 and the boundary portion 13 on the extruded synthetic resin plate (L) by pressing to form a synthetic resin substrate 10, the synthetic resin substrate (10) ) Is cooled and cut into a predetermined size, and then coated with a coating (P) on the tile forming part 11, and then colored, and then manufactured / completed by drying.
상기 도료(P)의 도포는 공지의 스프레이방식이나 로울러에 의한 도포방식으로 하게 된다.The coating of the paint (P) is a coating method by a known spray method or roller.
상기 합성수지 판(L)은 PVC(폴리 염화비닐), PP(폴리 플로필렌), 우레탄, HDPE(고밀도 폴리에틸렌), ABS(아클릴로 니트릴 및 부타티엔 및 스티렌으로 이루어진 내충격성 열가소성 수지의 총칭), PMMA(내충격성 수지)등의 수지 중합체로 된 주원료와, 일정량의 부원료가 혼합된 원료가 사용된다. 이때 상기 주원료 100중량부에 대해 부원료 4~25중량부가 사용된다.The synthetic resin plate (L) is PVC (polyvinyl chloride), PP (polyflophylene), urethane, HDPE (high density polyethylene), ABS (collectively impact resistant thermoplastic resin consisting of acrylonitrile and butadiene and styrene), PMMA The raw material which mixed the main raw material which consists of resin polymers, such as (impact resistant resin), and a certain amount of sub-raw materials, is used. At this time, 4 to 25 parts by weight of the subsidiary material is used based on 100 parts by weight of the main raw material.
상기 부원료는 충진제 1.5~5중량부, 안정제 1, 5~8중량부, 활제 0.2~5중량부 및 소량의 첨가제가 사용된다.The secondary raw material is 1.5 to 5 parts by weight of a filler, 1 to 5 to 8 parts by weight of stabilizer, 0.2 to 5 parts by weight of lubricant and a small amount of additives are used.
상기 도료(P)는 아크릴, 우레탄, UV 불포화 폴리에스터, 바니쉬, 알키드계열이 사용된다. 상기 도료(P)는 일정량의 색소와 접착제를 함유하고 있다.The paint (P) is used acrylic, urethane, UV unsaturated polyester, varnish, alkyd series. The said coating material P contains a fixed amount of pigment | dye and an adhesive agent.
이와 같이 제조된 본 발명에 의한 합성수지 타일의 시공은, 시공하고자 하는 바닥면에 접착제를 칠하여 접착면을 형성한 후, 상기 접착면에 상기 합성수지 타일의 저면을 밀착시키면, 다수의 타일형상이 간단히 형성되어 이루어진다.In the construction of the synthetic resin tile according to the present invention prepared as described above, after forming an adhesive surface by applying an adhesive on the bottom surface to be constructed, if the bottom surface of the synthetic resin tile is in close contact with the adhesive surface, a plurality of tile shapes are simply formed It is done.
본 발명에 의한 합성수지 타일 및 그 제조방법에 의하면, 다수의 타일형상부가 일체로 형성된 합성수지 기재를 시공하고자 하는 바닥면에 접착제에 의해 한꺼번에 부착되므로, 타일의 시공이 양호할 뿐만 아니라 시공비용이 절감된다.According to the synthetic resin tile and the method of manufacturing the same according to the present invention, since the tile is attached to the bottom surface of the synthetic resin substrate to be integrally formed at a time by an adhesive, not only the construction of the tile is good but also the construction cost is reduced. .
또한, 합성수지 기재의 타일형성부에 도료를 도포하여 타일의 색상을 내므로, 도료의 색상을 변경함에 의해 제조과정에서 마음대로 색상을 바꿀 수 있게 되어, 다양한 색상의 제품을 용이하게 생산할 수 있으므로 소비자의 요구에 부응하여 다양한 제품을 저렴한 가격으로 공급할 수 있다.In addition, since the color of the tile is applied by applying a paint to the tile forming part of the synthetic resin substrate, the color of the paint can be changed at will in the manufacturing process by changing the color of the paint, so that various colors of products can be easily produced. In response to the demand, various products can be supplied at low prices.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019960040138A KR0185535B1 (en) | 1996-09-16 | 1996-09-16 | Plastic tile and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019960040138A KR0185535B1 (en) | 1996-09-16 | 1996-09-16 | Plastic tile and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| KR19980021323A KR19980021323A (en) | 1998-06-25 |
| KR0185535B1 true KR0185535B1 (en) | 1999-05-15 |
Family
ID=19473894
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1019960040138A KR0185535B1 (en) | 1996-09-16 | 1996-09-16 | Plastic tile and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| KR (1) | KR0185535B1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102013221034A1 (en) | 2012-10-16 | 2014-04-17 | Birgit Tomaschek | Method for coating plastic mold parts e.g. tiles made of ceramic, for lining of walls, involves applying deck coating comprising powdered material on plastic surface of mold part and curing deck coating |
| DE202016101888U1 (en) | 2016-04-11 | 2016-04-27 | Stephan Tomaschek | wall covering |
-
1996
- 1996-09-16 KR KR1019960040138A patent/KR0185535B1/en not_active IP Right Cessation
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102013221034A1 (en) | 2012-10-16 | 2014-04-17 | Birgit Tomaschek | Method for coating plastic mold parts e.g. tiles made of ceramic, for lining of walls, involves applying deck coating comprising powdered material on plastic surface of mold part and curing deck coating |
| DE202016101888U1 (en) | 2016-04-11 | 2016-04-27 | Stephan Tomaschek | wall covering |
| EP3231780A1 (en) | 2016-04-11 | 2017-10-18 | Stephan Tomaschek | Wall covering made of a thermosetting plastic |
Also Published As
| Publication number | Publication date |
|---|---|
| KR19980021323A (en) | 1998-06-25 |
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