KR0168191B1 - Preparation of easily dyeable polyester fiber - Google Patents

Preparation of easily dyeable polyester fiber Download PDF

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KR0168191B1
KR0168191B1 KR1019950058710A KR19950058710A KR0168191B1 KR 0168191 B1 KR0168191 B1 KR 0168191B1 KR 1019950058710 A KR1019950058710 A KR 1019950058710A KR 19950058710 A KR19950058710 A KR 19950058710A KR 0168191 B1 KR0168191 B1 KR 0168191B1
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weight
spinning
polyester fiber
polyester
dyeing
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KR1019950058710A
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KR970043401A (en
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송재용
김영호
김동민
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김상응
주식회사삼양사
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/78Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products
    • D01F6/84Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products from copolyesters
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/14Dyeability

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Artificial Filaments (AREA)
  • Coloring (AREA)

Abstract

본 발명은 물성저하가 없는 이염성 폴리에스테르섬유의 제조방법임.The present invention is a method for producing a dihydrogen polyester fiber without a decrease in physical properties.

종래의 방법은 디올성분이 많이 함유되어 있어서 염색성은 개선되었지만 강,신도등 기계적물성의 저하가 심하였음.The conventional method contains a lot of diol components, so that the dyeability is improved, but the mechanical properties such as strength and elongation are severely reduced.

본 발명은 폴리에스테르에 대하여 디올성분을 소량, 즉 2~6 중량 % 첨가하여 공중합폴리에스테르를 합성한 다음에 4,000~6,000m/분의 고속방사법으로 방사하여 제조하는 방법임.The present invention is a method for producing a co-polyester by adding a small amount of diol component to the polyester, that is 2 to 6% by weight and then spinning by a high-speed spinning method of 4,000 ~ 6,000m / min.

본 발명은 제조한 폴리에스테르섬유는 분산염료로 상압×98℃에서 염색하였을 때 염착율이 88%이상이었으며 강도는 3.8g/d이상, 신도는 57%이상이었다.In the present invention, the prepared polyester fiber was dyed at normal pressure × 98 ° C. with a disperse dye, and the dyeing ratio was 88% or more, the strength was 3.8 g / d or more, and the elongation was 57% or more.

Description

고속 방사에 의한 이염성(易染性)폴리에스테르섬유의 제조방법Manufacturing method of chlorinated polyester fiber by high speed spinning

본 발명은 고속 방사에 의한 이염성 폴리에스테르섬유의 제조방법에 관한 것이다. 더욱 구체적으로 본 발명은 기계적물성의 저하가 없는 이염성(易染性)폴리에스테르섬유의 제조방법에 관한 것이다. 일반적으로 폴리에스테르섬유는 강도, 치수안정성, 열안정성이 뛰어나고 물견뢰도,세탁견뢰도등이 우수 하지만 염색성이 좋지 않기 때문에 120-130℃의 고온 가압하에서 염색을 하거나 캐리어 염색을 하여야만 하였다. 고온 가압 염색법은 고가의 염색장치가 필요하고 양모, 아크릴, 스판덱스 등과의 혼섬품인 경우에는 염색시 물성이 나빠진다는 단점이 있다. 캐리어 염색은 캐리어라는 조제를 사용하여 섬유내부의 미셀간격을 확대하고 염료의 확산을 좋게하여 100℃이하에서 염색이 가능하도록 한 것이다.The present invention relates to a method for producing a dichroic polyester fiber by high speed spinning. More specifically, the present invention relates to a method for producing a dibasic polyester fiber without deterioration of mechanical properties. In general, polyester fiber has excellent strength, dimensional stability, thermal stability, water fastness, washing fastness, etc., but it has poor dyeing, so it has to be dyed or carrier dyed under high pressure of 120-130 ℃. The high temperature pressure dyeing method requires an expensive dyeing device, and in the case of a blended product with wool, acrylic, and spandex, physical properties deteriorate during dyeing. Carrier dyeing is to increase the micellar spacing in the fiber by using a carrier preparation and to improve the diffusion of the dye to be able to dye under 100 ℃.

그러나 캐리어 조제는 독성을 가지고 있으며 염색시 염색물의 표면 및 부착물에 얼룩이 생기는 타링(Tarring)현상과 반점(spot)이 생기기 쉬운 단점이 있다. 지금까지 폴리에스테르섬유의 염색성을 개량하고자 많은 노력과 개선이 이루어져 왔다. 염기성 염료에 직접 염색이 가능하도록 설포네이트 기능기를 가진 단량체와 공중합시킨 이염성 폴리에스테르 공중합체에 대한 일본국 특허공고 소 34-10497, 소 42-6199등 많은 기술들이 보고된 바 있다. 분산염료에 염색이 쉽게 되도록 디올 및 디액시드등의 단량체와의 공중합을 통하여 폴리에스테르 섬유의 무정형영역을 넓혀줄 수 있는 공중합체 개발에 대한 노력이 또한 많았으며 일본국 특허공고 소 34-10497,소 35-11797, 소 38-15095, 소 40-24933 등 많은 기술들이 발표되었다. 상기 기술들은 단지 폴리머의 조성변경에 의한 개질의 효과만을 고려한 것으로서, 디올계통의 제 3성분을 공중합시킬 경우에는 원사의 기계적 물성이 크게 저하된다. 따라서 본 발명은 폴리에스테르내에 이염 가능한 단위를 최소한으로 도입하여 원사의 기계적 물성 저하요인을 배제하고 고속방사기술에 의한 이염효과의 증대를 통하여 상압하에서 염색가능하고 기계적 물성이 우수한 이염성 폴리에스테르를 제조하는데 그 목적이 있다.However, the carrier preparation is toxic and has a disadvantage in that tarring phenomenon and spots are easily generated when staining surfaces and attachments of dyestuffs. Many efforts and improvements have been made to improve the dyeability of polyester fibers. Many techniques have been reported, such as Japanese Patent Publication Nos. 34-10497 and 42-6199, for dibasic polyester copolymers copolymerized with monomers having sulfonate functional groups to allow direct dyeing on basic dyes. Efforts have also been made to develop copolymers that can broaden the amorphous region of polyester fibers through copolymerization with monomers such as diols and diacids to facilitate dyeing of disperse dyes. Japanese Patent Publication No. 34-10497, Many technologies have been published, including 35-11797, Small 38-15095, and Small 40-24933. The above techniques only consider the effect of modification by changing the composition of the polymer, and when copolymerizing the third component of the diol system, the mechanical properties of the yarn are greatly reduced. Therefore, the present invention eliminates the mechanical property deterioration factor of yarn by introducing minimal dye transferable units in polyester and manufactures dyeable polyester having excellent mechanical properties by dyeing under normal pressure by increasing dyeing effect by high-speed spinning technology. Its purpose is to.

본 발명을 상세히 설명하면 다음과 같다.The present invention is described in detail as follows.

폴리에스테르 100중량%에 대하여 분자량이 600~1,000인 폴리에틸렌글리콜 2~6 중량 %와 열안정제로 [메틸렌-3-3(3.5-디-티-부틸-4-히드록시페닐) 프로피오네이트] 메탄(제품명 : IRG - 시바 가이기제품) 0.3~0.5 중량을 첨가하여 공중합폴리에스테르를 합성한 다음에 상기 공중합폴리에스테르를 고속방사기를 이용하여 방사속도 4,000m/분 ~6,000m/분으로 용융방사하여 제조하는 이염성 폴리에스테르섬유의 제조방법이다.[Methylene-3-3 (3.5-di-thi-butyl-4-hydroxyphenyl) propionate] methane with 2 to 6% by weight polyethylene glycol having a molecular weight of 600 to 1,000 and a heat stabilizer relative to 100% by weight of polyester (Product name: IRG-Ciba Gaigi product) Synthesis of copolyester by adding 0.3 ~ 0.5 weight, and then melt spinning the copolyester at a spinning speed of 4,000m / min ~ 6000m / min using a high-speed spinning machine It is a manufacturing method of the dibasic polyester fiber to manufacture.

본 발명에 폴리에틸렌 글리콜의 함량이 2 중량 % 미만인 경우에는 고속방사에 의해서도 염색성이 크게 향상되지 않았으며 6 중량 %을 초과할 경우에는 원사의 강도가 저하되는 문제점을 보였다. 또한 방사속도 4,000m/분 미만으로 방사할 경우에는 상압하에서 염색하였을 때 85% 이상의 염착율을 얻지 못하였으며 6,000m/분을 초과하여 방사할 경우는 원사 제조시에 가공상의 문제점을 보였다. 또한 열안정제의 함량이 0.3중량% 미만인 경우 방사시 열분해가 일어나서 원사의 색상이 황색으로 나타났으며 0.5중량%을 초과할 경우에는 원사의 물성저하가 나타났다. 본 발명은 공중합폴리에스테르내에 이염성 디올성분을 최소한으로 함유시키면서 고속방사법으로 이염효과를 증대시켰으므로 폴리에스테르섬유의 고유한 기계적 물성을 그대로 보유히면서 상압으로 100℃이하의 온도에서 분산염료로 염색하였을 때 염착율을 88%이상으로 유지 시킬 수 있었다.In the present invention, when the content of polyethylene glycol is less than 2% by weight, the dyeability was not greatly improved even by high-speed spinning. When the content of the polyethylene glycol was more than 6% by weight, the strength of the yarn was lowered. In addition, when spinning at less than 4,000m / min spinning speed did not get more than 85% dyeing when dyed under normal pressure, and when spinning more than 6,000m / min showed a processing problem in the yarn manufacturing. In addition, when the content of the heat stabilizer was less than 0.3% by weight, thermal decomposition occurred during spinning, and the color of the yarn appeared to be yellow. In the present invention, the dyeing effect is increased by a high-speed spinning method with a minimum amount of dibasic diol component in the copolyester. When the dyeing rate was able to maintain more than 88%.

[실시예 1]Example 1

폴리에스테르 100중량 %에 대하여 폴리에틸렌글리콜 2중량 %, IRG 0.3중량%을 첨가하여 공중합체를 합성후 265℃에서 방사속도 4,000m/분으로 방사하여 이염성폴리에스테르섬유를 제조한 다음, 그 원사의 염색성과 물성을 평가한 결과를 표 1에 나타내었다.After adding 2% by weight of polyethylene glycol and 0.3% by weight of IRG to 100% by weight of polyester, the copolymer was synthesized and spun at 265 ° C. at a spinning speed of 4,000 m / min. Table 1 shows the results of evaluating the dyeing properties and physical properties.

[실시예 2]Example 2

폴리에틸렌글리콜 4 중량 %로 한 것을 제외하고는 실시예 1과 같으며 그 결과는 표1에 나타내었다.Except for 4% by weight of polyethylene glycol was the same as in Example 1 and the results are shown in Table 1.

[실시예 3]Example 3

폴리에틸렌글리콜 6 중량%로 한 것을 제외하고는 실시예1과 같으며 그 결과는 표 1에 나타내었다.Except for 6% by weight of polyethylene glycol was the same as in Example 1 and the results are shown in Table 1.

[실시예 4]Example 4

방사속도 6,000m/분으로 한 것을 제외하고는 실시예 1과 같으며 그 결과는 표 1에 나타내었다.Except that the spinning speed was set to 6,000 m / min is the same as in Example 1 and the results are shown in Table 1.

[실시예 5]Example 5

방사속도 6,000m/분으로 한 것을 제외하고는 실시예 2와 같으며 그 결과는 표 1에 나타내었다.Except that the spinning speed was set to 6,000 m / min is the same as in Example 2 and the results are shown in Table 1.

[실시예 6]Example 6

방사속도 6,000m/분으로 한 것을 제외하고는 실시예 3과 같으며 그 결과는 표 1에 나타내었다.Except that the spinning speed was set to 6,000 m / min is the same as in Example 3 and the results are shown in Table 1.

[비교예 1]Comparative Example 1

폴리에틸렌테레프탈레이트 100 중량%에 대하여 폴리에틸렌글리콜 2 중량%이 되도록 합성한 각각의 공중합체를 용융방사시험기에서 방사속도 1,000m/분으로 방사후 연신속도 1,000m/분, 연신비 3,254로 연신하여 폴리에스테르 섬유를 제조한 다음 그 원사의 염색성과 물성을 평가한 결과를 표 1에 나타내었다.Each copolymer synthesized to 100% by weight of polyethylene terephthalate to 2% by weight of polyethylene glycol was drawn in a melt spinning tester at a spinning speed of 1,000 m / min, followed by stretching at a stretching speed of 1,000 m / min and a drawing ratio of 3,254. Table 1 shows the results of evaluating dyeing properties and physical properties of the yarns.

[비교예 2]Comparative Example 2

폴리에틸렌글리콜 4 중량 %로 한 것을 제외하고는 비교예 1과 같으며 그 결과는 표 1에 나타내었다.Except that 4% by weight of polyethylene glycol was the same as in Comparative Example 1 and the results are shown in Table 1.

[비교예 3]Comparative Example 3

폴리에틸렌글리콜 6 중량 %로 한 것을 제외하고는 비교예 1과 같으며 그 결과는 표 1에 나타내었다.Except for 6% by weight of polyethylene glycol was the same as in Comparative Example 1 and the results are shown in Table 1.

[비교예 4][Comparative Example 4]

폴리에틸렌글리콜 8 중량 %로 한 것을 제외하고는 비교예 1과 같으며 그 결과는 표 1에 나타내었다.Except that 8% by weight of polyethylene glycol was the same as in Comparative Example 1 and the results are shown in Table 1.

[비교예 5][Comparative Example 5]

폴리에틸렌글리콜 10 중량 %로 한 것을 제외하고는 비교예 1과 같으며 그 결과는 표 1에 나타내었다.Except that the polyethylene glycol 10% by weight was the same as in Comparative Example 1 and the results are shown in Table 1.

* 최종판정 ; 원사의 강도가 4.0 g/d 이상, 염착율이 90%이상일때를 양호로, 강도가 3.5g/d 이상 4.0 g/d 미만이고 염착율이 85% 이상 90% 미만일때를 보통으로, 강도 3.5g/d미만이거나 염착율이 85% 미만일 경우 불량으로 판정하였다.* Final decision; Good when the strength of the yarn is 4.0 g / d or more and the dyeing rate is 90% or more, and when the strength is 3.5 g / d or more and less than 4.0 g / d and the dyeing rate is 85% or more and less than 90%, the strength is 3.5 If less than g / d or the dyeing rate is less than 85% was determined to be bad.

Claims (1)

폴리에스테르에 대하여 폴리에틸렌그리콜 (분자량 : 600-1,000) 2-6 중량 %, 열안정제로[메틸렌 -3-3(3,5-디-티-부틸-4-히드록시페닐) 프로피오네이트] 메탄 0.3-0.5 중량 %를 첨가하여 합성한 공중합 폴리에스테르를 방사속도 4,000m/분 - 6,000m/분으로 용융방사하여 제조함을 특징으로하는 고속방사에 의한 이염성 폴리에스테르섬유의 제조방법.Polyethylene glycol (molecular weight: 600-1,000) 2-6% by weight relative to polyester, [Methylene-3-3 (3,5-di-thi-butyl-4-hydroxyphenyl) propionate] as a heat stabilizer] A method for producing a di-chlorinated polyester fiber by high-speed spinning, characterized in that the copolyester synthesized by adding 0.3-0.5% by weight of methane is melt spun at a spinning speed of 4,000 m / min-6,000 m / min.
KR1019950058710A 1995-12-27 1995-12-27 Preparation of easily dyeable polyester fiber KR0168191B1 (en)

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KR1019950058710A KR0168191B1 (en) 1995-12-27 1995-12-27 Preparation of easily dyeable polyester fiber

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KR0168191B1 true KR0168191B1 (en) 1999-01-15

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