KR0142356B1 - Method of producing mortar for a building - Google Patents

Method of producing mortar for a building

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Publication number
KR0142356B1
KR0142356B1 KR1019950019338A KR19950019338A KR0142356B1 KR 0142356 B1 KR0142356 B1 KR 0142356B1 KR 1019950019338 A KR1019950019338 A KR 1019950019338A KR 19950019338 A KR19950019338 A KR 19950019338A KR 0142356 B1 KR0142356 B1 KR 0142356B1
Authority
KR
South Korea
Prior art keywords
mortar
stone
building
color
present
Prior art date
Application number
KR1019950019338A
Other languages
Korean (ko)
Other versions
KR970006209A (en
Inventor
심재성
Original Assignee
심재성
주식회사 보광
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 심재성, 주식회사 보광 filed Critical 심재성
Priority to KR1019950019338A priority Critical patent/KR0142356B1/en
Publication of KR970006209A publication Critical patent/KR970006209A/en
Application granted granted Critical
Publication of KR0142356B1 publication Critical patent/KR0142356B1/en

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02—Treatment
    • C04B20/026—Comminuting, e.g. by grinding or breaking; Defibrillating fibres other than asbestos
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B16/00—Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B16/04—Macromolecular compounds
    • C04B16/06—Macromolecular compounds fibrous
    • C04B16/0675—Macromolecular compounds fibrous from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B16/0683—Polyesters, e.g. polylactides
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482—Coating or impregnation materials

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Civil Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Finishing Walls (AREA)

Abstract

본 발명은 건축물 내·외장용 석재 몰탈(mortar)(바름재) 제조 방법에 관한 것으로, 본 발명의 석재 몰탈은 천연의 각종 돌들을 분쇄하여 8∼160매쉬의 돌가루를 만든 후 각각의 돌가루들을 색상별 크기별로 나누어 배합하고, 추가로 수용성 에멀죤 아크릴계의 특수 교결제(binder) 및 방부제 등의 다양한 성분의 첨가제를 배합하고 증류수를 부가하여 석재 몰탈을 제조함으로서 좀더 강력한 접착력을 갖는 석재 몰탈을 제조할 수 있게 되었으며, 자외선에 의한 황변(change of yellow color) 현상도 방지할 수 있게 되어 소비자의 다양한 욕구를 만족시킬 수 있게 되었다.The present invention relates to a method for manufacturing a building mortar (mortar) for interior and exterior of a building. The stone mortar of the present invention pulverizes various natural stones to make stone powder of 8 to 160 mesh, and then each stone powder By dividing by size by color, and by adding additives of various ingredients such as water-soluble emulsion acrylic special binders and preservatives and adding distilled water to prepare stone mortar, stone mortar having stronger adhesive force is manufactured. In addition, it is possible to prevent the yellowing (change of yellow color) phenomenon due to ultraviolet rays to satisfy various needs of consumers.

Description

건축물 내·외장용 석재 몰탈(바름재) 제조방법Method for manufacturing stone mortar for interior and exterior of buildings

본 발명은 건축물 내·외장용 석재 몰탈(mortar)(바름재) 제조 방법에 관한 것이다.The present invention relates to a method for manufacturing a mortar (coating material) for interior and exterior of buildings.

일반적으로, 건축물을 축조한 후 건축물 벽면의 외장을 씌워 주기 위하여 시멘트 몰탈을 하고 그 위에 뿜칠(spraying)하는 방식로 시공하거나 화강석 건식 방식 등에 의하여 건축물을 내·외장 처리해왔다.In general, in order to cover the exterior of the building walls after the construction of the building, the construction of the cement mortar and spraying (spraying) on it, or the interior and exterior treatment of the building by the granite dry method.

그러나, 현재까지의 일반적인 사용방법의 뿜칠 형태에서는 표면의 요철상태가 상당히 거칠게 이루어져 분진 등의 오염 물질 점착 및 그에 따른 변색이 일어나 환경 오염은 물론, 외관상 미려하지도 못한 단점이 있었다.However, in the form of spraying of the general use method up to now, the uneven state of the surface is considerably rough, resulting in adhesion of contaminants such as dust and discoloration, resulting in environmental pollution as well as appearance.

또한, 건식 방식에 있어서는 국내의 여건상 석재 자원의 공급이 원활치 못하여 생산 원가(cost)가 많이 들게 됨은 물론, 작업 공수도 크게 소요되는 단점이 있었다.In addition, in the dry method, the supply of stone resources in domestic conditions is not smooth, and the production cost is high, as well as a large labor cost.

이에, 본 발명은 보다 저렴한 가격으로 단시간 내에 자연 화강석 석재와 같은 모양을 나타낼 수 있는 석재 몰탈(바름재)을 제조해내는 데 목적이 있다.Accordingly, the present invention has an object to produce a stone mortar (coating material) that can exhibit the same shape as natural granite stone in a short time at a lower price.

도 1은 본 발명의 제조 공정도.1 is a manufacturing process diagram of the present invention.

도 2는 본 발명의 시공 단면도.2 is a construction cross-sectional view of the present invention.

*도면의 주요 부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *

1:벽면 2:벽돌, 블록1: wall 2: brick, block

3:시멘트 몰탈 미장면 4:줄눈 부착3: Cement mortar surface 4: With joint

5:화강석재 몰탈5: granite mortar

도 1에 도시된 바와 같이, 본 발명은 화강석, 규석, 오석, 백운석 및 장석들로 이루어지는 돌들을 대략 8∼160메쉬로 각각 분쇄시켜 돌가루를 만든다.As shown in Fig. 1, the present invention grinds stones made of granite, quartz, five-stone, dolomite and feldspar into roughly 8 to 160 mesh, respectively, to make stone powder.

그런 다음, 상기 각각의 분쇄된 돌가루들에 전자석을 적용하여 돌가루들에 함유된 철분(Fe)을 제거시키므로 햇빛에 의한 황변(change of yellow color) 현상을 방지할 수 있게 된다.Then, by applying an electromagnet to each of the crushed stone powder to remove the iron (Fe) contained in the stone powder it is possible to prevent the phenomenon of yellowing (change of yellow color) by sunlight.

계속해서, 소비자가 요구하는 마감석재의 색상에 맞게 상기 분쇄된 각각의 돌가루들을 색상별 및 크기별로 분리하여 소비자가 원하는 색상을 나타내도록 배합 비율을 정하여 상기 각각의 돌가루들을 한 곳에 적당량 모아 배합물을 만든다.Subsequently, each of the crushed stone powders are separated by color and size according to the color of the finished stone required by the consumer, and the mixing ratio is set so as to express the color desired by the consumer. Make

그리하여, 상기 배합물에 수용성 폴리 아크릴산 에스테르 에멀죤 수지 용액 등의 합성 수지를 첨가하고 지하수나 수돗물에 철분인자가 있을 경우를 대비해서 증류수를 혼합한다. 철분성분이 없거나 거의 미미한 정도인 자연수 라면 그대로 사용할 수도 있을 것이다. 그리하여, 건축물의 내·외장용 석재 몰탈이 완성될 수 있게 된다.Thus, a synthetic resin, such as a water-soluble polyacrylic acid ester emulsion solution, is added to the blend, and distilled water is mixed in case there is an iron factor in groundwater or tap water. Natural water with little or no iron content could be used as is. Thus, the interior and exterior stone mortar of the building can be completed.

그에 따라서, 도 2에 도시된 바와 같이 작업자는 건축물의 벽면(1)을 이루는 벽돌(또는 블록)(2)의 시멘트 몰탈 미장면(3)에 약 8∼160메쉬(4)의 석재 몰탈(5)을 부착시킬 수 있게 된다. 물론, 미장면(3)에 시멘트 몰탈을 행하지 않고 직접 석재 몰탈(5)를 벽면에 바를 수도 있다.Accordingly, as shown in FIG. 2, the worker has a stone mortar (5) of about 8 to 160 mesh (4) on the cement mortar plastering surface (3) of the brick (or block) (2) constituting the wall surface (1) of the building ) Can be attached. Of course, it is also possible to apply the stone mortar 5 directly to the wall surface without performing cement mortar on the plastering surface 3.

특히, 상기와 같은 공정의 단계들로 이루어지는 본 제품은 액체물을 제외하곤 거의 모든 곳에 견고하게 부착되는 특성을 갖는다. 또한, 소비자가 원하는 색상의 천연석과 같은 모양의 품질 제품을 만들어 줄 수 있게 된다.In particular, the product comprising the steps of the above process has the property of being firmly attached almost anywhere except liquid. In addition, it is possible to produce a quality product of the shape, such as natural stone of the color desired by consumers.

계속해서, 종래의 뿜칠 방식으로는 1∼1.5㎜두께의 얇은 도포면을 형성할 수 밖에 없는 데 비해 본 발명의 제조 방법에 의한 제품은 대략 5∼10㎜ 두께의 대리석판을 만들 수 있게 되어 천연 석재를 건식 시공한 것과 같은 시각적인 효과를 나타내게 한다.Subsequently, the conventional spraying method inevitably forms a thin coated surface having a thickness of 1 to 1.5 mm, whereas the product according to the manufacturing method of the present invention can produce a marble plate having a thickness of approximately 5 to 10 mm. It has the same visual effect as dry construction.

또한 무엇보다도, 본 발명의 제조 공정에 의한 바름재(마감재)는 표면조도가 월등히 향상될 수 있게 되어 건축물의 제반 공사에 따른 먼지 또는 주변의 대기 오염으로 인한 오염 물질들에 의해 쉽게 점착되지 않게 되어 바름재의 기본 색상(원색)이 변함없이 그대로 보존될 수 있게 된다.Also, most of all, the coating material (finishing material) by the manufacturing process of the present invention can be significantly improved the surface roughness is not easily adhered by contaminants due to the dust or air pollution around the construction of the building. The basic color (primary color) of the paint can be preserved without change.

위와 같이, 본 발명의 제조 방법은 천연의 각종 돌들을 분쇄하여 8∼160매쉬의 돌가루를 만든 후 각각의 돌가루들을 색상별 크기별로 나누어 배합하고, 추가로 수용성 에멀죤 아크릴계의 합성수지 용액을 첨가하며 증류수 또는 자연수를 부가하여 혼합하고 게다가, 다양한 성분의 첨가제를 배합하여 석재 몰탈을 제조할 수 있게 됨으로서 좀더 강력한 접착력을 갖는 석재 몰탈을 제조할 수 있게 되었으며, 돌가루 중에 철분을 제거함에 따라 자외선에 의한 황변(change of yellow color) 현상도 방지할 수 있게 되어 소비자의 다양한 욕구를 만족시킬 수 있게 되었다.As described above, the production method of the present invention by pulverizing a variety of natural stones to make stone powder of 8 to 160 mesh, and then mix each stone powder by size for each color, and further add a water-soluble emulsion acrylic synthetic resin solution By adding distilled water or natural water and mixing, and by mixing additives of various components to prepare stone mortar, it is possible to produce stone mortar with more strong adhesion, and to remove ultraviolet light from iron powder The change of yellow color phenomenon can be prevented to satisfy various needs of consumers.

Claims (3)

화강석, 규석, 오석, 백운석, 장석을 8∼160메쉬(mesh)로 분쇄하는 단계와;Grinding granite, quartz, five stone, dolomite and feldspar into 8 to 160 mesh; 상기 돌가루중의 철분(Fe)을 전자석을 이용하여 제거하는 단계와;Removing iron (Fe) in the stone powder using an electromagnet; 상기 분쇄한 돌가루를 각각의 색상별로 배합하는 단계와;Blending the crushed stone powder for each color; 상기 배합 단계를 통해 형성된 배합물에 합성수지 용액을 부가하는 단계와;Adding a synthetic resin solution to the compound formed through the compounding step; 계속해서 증류수 또는 자연수를 부가하여 혼합 믹싱하는 단계를, 포함하여 이루어지는 것을 특징으로 하는 석재 몰탈 제조 방법.And distilled or natural water is added and mixed for mixing. 제1항에 있어서, 방부제를 첨가하는 단계를 더 포함하는 것을 특징으로 하는 석재 몰탈 제조 방법.The method of claim 1, further comprising adding a preservative. 제1항에 있어서, 상기 부가 단계의 합성수지 용액은 에스테르 에멀죤(ester emulsion)인 것을 특징으로 하는 석재 몰탈 제조 방법.The method of claim 1, wherein the synthetic resin solution of the additional step is an ester emulsion.
KR1019950019338A 1995-07-04 1995-07-04 Method of producing mortar for a building KR0142356B1 (en)

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Application Number Priority Date Filing Date Title
KR1019950019338A KR0142356B1 (en) 1995-07-04 1995-07-04 Method of producing mortar for a building

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Application Number Priority Date Filing Date Title
KR1019950019338A KR0142356B1 (en) 1995-07-04 1995-07-04 Method of producing mortar for a building

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KR970006209A KR970006209A (en) 1997-02-19
KR0142356B1 true KR0142356B1 (en) 1998-06-01

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020019679A (en) * 2000-09-06 2002-03-13 김두홍 Floor plastering mortar using granite powder and there of manufacture method
WO2006137626A1 (en) * 2005-06-21 2006-12-28 Boo-Soo Choi Glaze-free stone tile and manufacturing method thereof
WO2007145501A1 (en) * 2006-06-15 2007-12-21 Cheng Man Cheh Roof ventilation
KR20200022559A (en) * 2018-08-23 2020-03-04 주식회사 한별 Method of preparing integrated non-combustible building interior and exterior materials using ecofriendly color aggregate

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020061268A (en) * 2001-01-15 2002-07-24 주식회사 삼한 씨원 Manufacturing method of brick joint mortar for building
KR101940232B1 (en) 2017-01-10 2019-01-18 이종철 Plastering composition for in-side and out-side wall of building

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020019679A (en) * 2000-09-06 2002-03-13 김두홍 Floor plastering mortar using granite powder and there of manufacture method
WO2006137626A1 (en) * 2005-06-21 2006-12-28 Boo-Soo Choi Glaze-free stone tile and manufacturing method thereof
WO2007145501A1 (en) * 2006-06-15 2007-12-21 Cheng Man Cheh Roof ventilation
KR20200022559A (en) * 2018-08-23 2020-03-04 주식회사 한별 Method of preparing integrated non-combustible building interior and exterior materials using ecofriendly color aggregate

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Publication number Publication date
KR970006209A (en) 1997-02-19

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