KR0140436Y1 - Construction materials non-inflammability panel - Google Patents
Construction materials non-inflammability panel Download PDFInfo
- Publication number
- KR0140436Y1 KR0140436Y1 KR2019960040677U KR19960040677U KR0140436Y1 KR 0140436 Y1 KR0140436 Y1 KR 0140436Y1 KR 2019960040677 U KR2019960040677 U KR 2019960040677U KR 19960040677 U KR19960040677 U KR 19960040677U KR 0140436 Y1 KR0140436 Y1 KR 0140436Y1
- Authority
- KR
- South Korea
- Prior art keywords
- panel
- layer
- waste plastic
- new
- combustible
- Prior art date
Links
- 239000004035 construction material Substances 0.000 title 1
- 229920003023 plastic Polymers 0.000 claims abstract description 48
- 239000004033 plastic Substances 0.000 claims abstract description 48
- 239000002699 waste material Substances 0.000 claims abstract description 27
- 239000002994 raw material Substances 0.000 claims abstract description 14
- 239000003205 fragrance Substances 0.000 claims abstract description 10
- 239000000049 pigment Substances 0.000 claims abstract description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 8
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 4
- 239000004566 building material Substances 0.000 claims description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 4
- 229910052902 vermiculite Inorganic materials 0.000 claims description 2
- 235000019354 vermiculite Nutrition 0.000 claims description 2
- 239000010455 vermiculite Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 14
- 238000001125 extrusion Methods 0.000 abstract description 5
- 238000005507 spraying Methods 0.000 abstract description 5
- 239000002341 toxic gas Substances 0.000 abstract description 5
- 239000000796 flavoring agent Substances 0.000 abstract description 4
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 235000019634 flavors Nutrition 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000654 additive Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 235000013361 beverage Nutrition 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 239000004604 Blowing Agent Substances 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 235000013355 food flavoring agent Nutrition 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Laminated Bodies (AREA)
- Finishing Walls (AREA)
Abstract
본 고안은 폐플라스틱층(30) 양면에 그물망(20)을 대고 새로운 플라스틱층(30)을 일체로 압출하는 것에 있어서, 표면이 되는 새로운 플라스틱원료에 향료 및 색소를 첨가하여 투입하고, 용융상태의 원료에 불연재를 일정한 두께가 되도록 살포하여 불연층(40)을 형성함으로써 향료에 의해 은은한 냄새를 제공할 수 있게 하고, 화재시에도 유독가스의 발생을 방지할 수 있게 하여 건물의 내장재로 사용하기에 적합한 패널을 제공하여 폐플라스틱을 이용한 패널의 용도를 다양화 시킬 수 있게 함으로써 환경오염의 주요인이 되고 있는 폐플라스틱의 활용이 보다 효율적으로 이루어질 수 있게 한 것이다.The present invention is in the extrusion of the new plastic layer 30 integrally with the mesh 20 on both sides of the waste plastic layer 30, by adding flavor and pigment to the new plastic raw material to be the surface, By spraying the non-combustible material to a certain thickness to form a non-combustible layer 40 to provide a soft smell by the fragrance, to prevent the generation of toxic gas in the event of a fire to be used as a building interior material By providing a suitable panel, it is possible to diversify the use of the panel using waste plastic so that the utilization of waste plastic, which is the main cause of environmental pollution, can be made more efficiently.
Description
본 고안은 폐플라스틱을 이용한 건축자재용 불연성 패널에 관한 것으로 특히 폐플라스틱층의 양면에 새로운 플라스틱층을 일체로 압출하는 것에 있어서, 표면이 되는 새로운 플라스틱원료에 향료 및 색소를 첨가하여 투입하고 용융상태에서 불연재를 일정한 두께로 살포하여 내장재로 사용하기에 적합한 패널을 제공하기 위한 것이다.The present invention relates to a non-combustible panel for building materials using waste plastics. Particularly in the extrusion of a new plastic layer integrally on both sides of a waste plastic layer, the new plastic raw material is added with a flavoring agent and a pigment to be melted. In order to provide a panel suitable for use as interior materials by spraying a non-flammable material in a constant thickness.
일반적으로 폐플라스틱을 이용한 건축자재용 패널은 수거된 폐플라스틱(음료수병, 비닐, 완구 등)을 세척하여 일정한 크기로 절단한후 압출기를 거쳐 압출함으로써 제작되어진다.In general, panels for building materials using waste plastics are manufactured by washing the collected waste plastics (beverage bottles, vinyl, toys, etc.), cutting them to a certain size, and extruding them through an extruder.
이렇게 폐플라스틱을 이용하여 제작된 패널은 표면이 균일하지 않기 때문에 종래에는 폐플라스틱층 양면에 그물망을 대고 새로운 플라스틱층을 일체로 압출하여 건설현장에서 거푸집으로 용도를 한정하여 사용하였다.Thus, since the panel manufactured by using waste plastic is not uniform, conventionally, a new plastic layer is extruded integrally by applying a net to both sides of the waste plastic layer and used as a formwork at a construction site.
종래의 폐플라스틱 패널을 내장재로 사용하는 경우 화재시 유독가스의 발생으로 인하여 막대한 인명손실이 예상된다.In case of using the conventional waste plastic panel as interior material, a great loss of life is expected due to the generation of toxic gas in the fire.
본 고안이 이루고자 하는 기술적 과제는, 폐플라스틱층 양면에 그물망을 대고 새로운 플라스틱층을 일체로 압출하는 것에 있어서, 표면이 되는 새로운 플라스틱원료에 향료 및 색소를 첨가하여 투입하고, 용융상태의 원료에 불연재를 일정한 두께가 되도록 살포하여 불연층을 형성함으로써 향료에 의해 은은한 냄새를 제공할 수 있게 하고, 화재시에도 유독가스의 발생을 방지할 수 있게 하여 건물의 내장재로 사용하기에 적합한 패널을 제공하기 위한 것이다.The technical problem to be achieved by the present invention is to extrude a new plastic layer integrally by applying a net to both sides of the waste plastic layer, and to add the fragrance and pigment to the new plastic raw material to be the surface, and to burn the raw material in the molten state. Sprayed to a certain thickness to form a non-combustible layer to provide a subtle odor by the fragrance, and to prevent the generation of toxic gas in the event of a fire to provide a panel suitable for use as a building interior material will be.
본 고안은 폐플라스틱을 이용한 패널의 용도를 다양화 시킬 수 있게 함으로써 환경오염의 주요인이 되고 있는 폐플라스틱의 활용이 보다 효율적으로 이루어질 수 있게 하기 위한 것이다.The present invention is intended to enable more efficient utilization of waste plastic, which is a major cause of environmental pollution, by allowing the use of panels using waste plastic to be diversified.
본 고안의 폐플라스틱을 이용한 패널은 제2도에 도시된 더블 압축기를 거치는 일괄 공정에 의해 생산될 수 있다.The panel using waste plastics of the present invention can be produced by a batch process through a double compressor shown in FIG.
제1도는 본 고안의 패널을 보인 일부절개 사시도.1 is a partially cutaway perspective view showing a panel of the present invention.
제2도는 본 고안의 패널을 제작하는데 사용하는 더블 압축기를 보인 도면.2 is a view showing a double compressor used to manufacture the panel of the present invention.
제3도는 본 고안의 더블 압축기에 있어서 냉각판을 보인 도면.3 is a view showing a cooling plate in the double compressor of the present invention.
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
10 : 폐플라스틱층 20 : 그물망10: waste plastic layer 20: mesh
30 : 새로운 플라스틱층 40 : 불연층30: new plastic layer 40: non-combustible layer
52,52 : 투입구 53,54 : 압출장치52,52: inlet 53,54: extrusion device
55 : 다이 56 : 냉각판55: die 56: cold plate
57,58 : 로울러 59 : 스프레이57,58: Roller 59: Spray
60 : 커팅기 61 : 이송컨베이어60: cutting machine 61: transfer conveyor
본 고안의 바람직한 실시예를 첨부 도면에 의거 상세히 설명하면 다음과 같다.Preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
본 고안은 제1도에 도시된 바와 같이 폐플라스틱층(10) 양면에 그물망(20)을 대고 새로운 플라스틱층(30)을 일체로 압출하는 것에 있어서, 표면이 되는 새로운 플라스틱원료에 향료 및 색소를 중량비 2% 첨가하고, 이것이 용융된 상태에서 질석에 훼놀, 탄산칼슘을 중량비 10:1로 희석한 불연재를 스프레이로 살포하여 1~3㎜ 두께의 불연층(40)이 형성되게 하여서 된 것이다.In the present invention, as shown in FIG. 1, when the net 20 is applied to both sides of the waste plastic layer 10 and the new plastic layer 30 is integrally extruded, the fragrance and pigment are added to the new plastic raw material as the surface. A 2% weight ratio was added, and this was made by spraying a nonflammable material diluted with phenol and calcium carbonate in a molten state with a weight ratio of 10: 1 by spraying to form a nonflammable layer 40 having a thickness of 1 to 3 mm.
본 고안의 폐플라스틱층(10)은 각 산업체 및 일반 가정에서 수거된 폐플라스틱(음료수병, 비닐, 완구 등)에 무기질 발포재와 첨가재를 중량비 10:2 비율로 혼합하여 압출되는 것으로 폐플라스틱에 혼합된 무기질 발포제와 첨가제는 패널의 무게를 감소시키고 톱질 및 못질 등의 작업이 용이하게 이루어질 수 있게 하는 역할을 한다.The waste plastic layer 10 of the present invention is extruded by mixing an inorganic foam and an additive in a ratio of 10: 2 by weight to waste plastics (beverage bottles, vinyl, toys, etc.) collected in each industry and general households. Mixed inorganic blowing agents and additives serve to reduce the weight of the panel and to facilitate sawing and nailing.
새로운 플라스틱층(30)은 새원료를 이용하여 압출되는 것으로 패널의 표면이 균일하게 형성되도록 하는 역할을 한다.The new plastic layer 30 is extruded using a new raw material to serve to uniformly form the surface of the panel.
향료는 인체에 해가없는 식물성 화학물을 래진(상품명; 그린나래)으로 만들어서 새로운 플라스틱 원료에 대하여 향료를 중량비 2%의 비율로 혼합 사용한다. 새로운 플라스틱 원료의 혼합시에는 향료와 함께 소비자의 기호에 부합되는 색소를 첨가한다.The fragrance is made of vegetable chemicals that are harmless to human body (trade name: Green Narae) and mixed with fragrance by weight ratio of 2% by weight for new plastic raw materials. When mixing new plastic raw materials, add flavors and colorings to meet the consumer's preferences.
본 고안의 새로운 플라스틱층(30)에 포함된 불연재는 질석에 훼놀, 탄산칼슘을 중량비 10:1의 비율로 희석한 것이 사용된다. 이 불연재가 살포되어 불연층(40)이 형성된 본 고안의 패널은 1300℃의 온도에서도 변화가 없음을 본 출원인의 실험결과 확인할 수 있었다.The nonflammable material included in the new plastic layer 30 of the present invention is a dilution of phenol and calcium carbonate in a ratio of 10: 1 by weight ratio. The panel of the present invention, in which the non-combustible material was sprayed to form the non-combustible layer 40, was confirmed by the applicant's experiment that there was no change even at a temperature of 1300 ° C.
제2도는 본 고안의 폐플라스틱을 이용한 건축용 불연성 패널을 제조하는데 사용되는 더블 압출기를 보인 도면으로써 이 더블 압출기에 의해 본 고안을 제조하는 과정을 설명하면 아래와 같다.2 is a view showing a double extruder used to manufacture a non-combustible panel for building using waste plastics of the present invention when explaining the process of manufacturing the present invention by this double extruder.
우선 수거된 폐플라스틱 원료와 무기질 발포재, 첨가재를 제1투입구(51)에 투입하고, 새로운 플라스틱원료와 향료를 제2투입구(52)에 투입한 후 더블 압출기를 작동시킨다.First, the collected waste plastic raw material, inorganic foam material, and additives are introduced into the first inlet 51, new plastic raw materials and fragrance are introduced into the second inlet 52, and then the double extruder is operated.
제1투입구(51)와 제2투입구(52)에 투입된 원료는 전기히터가 내장된 압출장치(53)(54)를 통과하면서 200℃이상의 온도에서 용융되고, 폐플라스틱 용융물의 상면과 저면에 새로운 플라스틱 용융물이 그물망(30)을 사이에 두고 적층되도록 다이스(55)로 흘러나오게 된다.The raw materials introduced into the first inlet 51 and the second inlet 52 are melted at a temperature of 200 ° C. or more while passing through the extrusion apparatus 53 and 54 in which the electric heater is built in, and the new top and bottom surfaces of the waste plastic melt are new. The plastic melt flows out into the die 55 to be laminated with the mesh 30 interposed therebetween.
다이스로 흘러나온 용융물에는 질석을 훼놀과 탄산칼슘에 희석한 불연재가 스프레이(59)에 의해 살포된다.The melt which flowed out into the die is sprayed with a non-flammable material obtained by diluting vermiculite with phenol and calcium carbonate.
불연재가 살포된 새로운 플라스틱 용융물은 냉각판(56)을 통과하게 되는데 패널의 두께와 폭은 이때 결정된다. 냉각판(56)은 제3도에 도시된 바와 같이 모든 면이 고르게 냉각되도록 배관되어져 있다.The new plastic melt sprayed with the nonflammable material is passed through the cold plate 56 where the thickness and width of the panel are determined. The cooling plate 56 is piped so that all surfaces are evenly cooled as shown in FIG.
1차 냉각된 패널을 우레탄 코팅 처리된 로울러(57) 4개를 통과하며 2차냉각공정을 거치며, 연속해서 크롬 도금 처리된 로울러(58) 4개를 통과하면서 소정 범위의 평탄도를 갖게 된다.The first cooled panel passes through four urethane coated rollers 57 and undergoes a second cooling process, and subsequently passes through four chrome plated rollers 58 to have a predetermined range of flatness.
로울러(58)(58)를 통과한 제품은 커팅기(60)에서 소정의 크기로 절단되고, 이송컨베이어(61)을 거쳐 이송됨으로써 제품의 제작과정이 완료 된다.The product passing through the rollers 58 and 58 is cut to a predetermined size in the cutting machine 60, and is transferred through the conveying conveyor 61 to complete the manufacturing process of the product.
이렇게 제작된 본 고안의 폐플라스틱을 이용한 건축자재용 패널은 불연층(40)이 화재시 유독가스가 발생되지 않게 하는 역할을 하고, 원료에 첨가된 향료가 은은한 냄새를 제공하며, 건물의 내장재로써 사용하기에 적합한 물성을 갖는 것이다.The panel for building materials using the waste plastic of the present invention produced as described above serves to prevent the toxic gas from being generated in case of the non-combustible layer 40, and the fragrance added to the raw material provides a soft smell, and as a building interior material. It has a physical property suitable for use.
본 고안은 폐플라스틱층(30) 양면에 그물망(20)을 대고 새로운 플라스틱층(30)을 일체로 압출하는 것에 있어서, 표면이 되는 새로운 플라스틱원료에 향료 및 색소를 첨가하여 투입하고, 용융상태의 원료에 불연재를 일정한 두께가 되도록 살포하여 불연층(40)을 형성함으로써 향료에 의해 은은한 냄새를 제공할 수 있게 하고, 화재시에도 유독가스의 발생을 방지할 수 있게 하여 건물의 내장재로 사용하기에 적합한 패널을 제공하여 폐플라스틱을 이용한 패널의 용도를 다양화 시킬 수 있게 함으로써 환경오염의 주요인이 되고 있는 폐플라스틱의 활용이 보다 효율적으로 이루어질 수 있게 한 것이다.The present invention is in the extrusion of the new plastic layer 30 integrally with the mesh 20 on both sides of the waste plastic layer 30, by adding flavor and pigment to the new plastic raw material to be the surface, By spraying the non-combustible material to a certain thickness to form a non-combustible layer 40 to provide a soft smell by the fragrance, to prevent the generation of toxic gas in the event of a fire to be used as a building interior material By providing a suitable panel, it is possible to diversify the use of the panel using waste plastic so that the utilization of waste plastic, which is the main cause of environmental pollution, can be made more efficiently.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR2019960040677U KR0140436Y1 (en) | 1996-11-19 | 1996-11-19 | Construction materials non-inflammability panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR2019960040677U KR0140436Y1 (en) | 1996-11-19 | 1996-11-19 | Construction materials non-inflammability panel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| KR19980027715U KR19980027715U (en) | 1998-08-05 |
| KR0140436Y1 true KR0140436Y1 (en) | 1999-04-01 |
Family
ID=19474273
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR2019960040677U KR0140436Y1 (en) | 1996-11-19 | 1996-11-19 | Construction materials non-inflammability panel |
Country Status (1)
| Country | Link |
|---|---|
| KR (1) | KR0140436Y1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100404779B1 (en) * | 2000-11-15 | 2003-11-07 | 최문수 | manufacturing technique of loess panel |
-
1996
- 1996-11-19 KR KR2019960040677U patent/KR0140436Y1/en not_active IP Right Cessation
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100404779B1 (en) * | 2000-11-15 | 2003-11-07 | 최문수 | manufacturing technique of loess panel |
Also Published As
| Publication number | Publication date |
|---|---|
| KR19980027715U (en) | 1998-08-05 |
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